SACHIN SONI C-13, Kolihan Nagar , Jhunjhunu, Raj- 333503

Contact: 9929126196; E-Mail: contact2sachinsoni@gmail.com Date of Birth: 27th Oct 1984

HEADLINE

Techno - Management Professional ► Driving Organization’s Transformation, Performance Improvement and Increased Productivity, Business Leader and Team Builder Manager ► Industrial Maintenance, Operations, Production, Consultancy, Software & Procurement

SUMMARY

Resolute, driven and committed professional with a track record of more than 8 years in handling various aspects of operations, Electrical, Electronics, Control, Instrumentation and Automation reliability, project and process management, commissioning, Maintenance and Troubleshooting Functions, Services and Team Management. I have special interest in Process engineering design, Automation testing and engineering projects. I had delivered continuous results in the areas of planning & implementing the preventive, predictive & breakdown maintenance schedules for improving the overall reliability and safety of plant equipments & machinery. Adept in Electrical Drives, PLC Operations/Programming & SCADA for Process Automation. Technically proficient in ERP (Enterprise Resource Planning) system.

I am engaged in formulating and implementing project plans within pre-set budgets and deadlines with focus on mapping production requirements in providing support services (Electrical & Instrumentation) to production department and providing best solutions within the scope of project requirements with proven competencies in judiciously managing manpower, machines and materials resources to generate maximum operational efficiency as well as capable of maintaining harmonious industrial relations to ensure hassle free business operations. My expertise lies in identifying the areas of obstruction/ breakdowns and taking corrective measures/ steps to rectify the equipments through application of trouble shooting tools and advise on system and process changes for qualitative improvement in productivity. Poised with an inquisitive and learning aptitude, I like to face new challenges and try my best to meet or exceed the expectations and demands. With this skill set, I am seeking a middle level assignment that would not only enhance my technical abilities but will also provide me ample opportunities to excel and grow as a professional.

SKILLS

Project Management ● Automation and Control Systems ● Industrial Maintenance ●

Installation/ Commissioning/ Troubleshooting ● Electrical & Instrumentation ● Inspection and Testing ● PLC, DCS & SCADA ● Resource Utilities ● Technical Support ● Strategic Planning ●

Predictive & Preventive Maintenance ● Quality Control Plant/ Equipments ● Manpower Management ● Material Management ● Material Procurement ● Safety & Compliance ● Cost Control ● Documentation ● Liaisoning ● Team Management ● Relationship Management

EXPERIENCE

Company Name – Hindustan Copper Limited, Khetri Copper Complex, Rajasthan; Since Mar 2007 Title – Manager (Instrumentation) Description –

Maintaining 40+ years old installations and upgrading the same in step by step with a most cost effective manner.

Accountable for preparing and maintaining various reports (DGMS, ISO, ERP), Making/arranging technical reports/operation manuals, maintenance & history records of critical equipments and documentation for critical equipments & system.

Working as helpdesk member of ERP maintenance module across the unit and across the departments such as Mines, Smelter, Concentrator Refinery, Gas Turbine Plant, Power House etc.

Ensuring the Industrial safety provisions under various Act / legislation, the Approved Standards & Codes of Practice.

Man power planning and effective handling of shifts for 40+ non-executives for job allocation & distribution in a PSU atmosphere

Organize and manage resources while creating estimates for the project, conduct Internal initiation of safe Erection and Commissioning, Project Plan, Contingency Plan & Schedules, identifying risks within defined scope, quality, time and cost constraints by maintaining good relations with Statutory Bodies for compliance of requirements..

Coordinate for in-house modification of systems and commissioning of instruments during capital shutdown.

Efficiently performed the functions of predictive/ breakdown/ preventive maintenance for reducing machinery downtime to minimum

Responsible for Process measurement & control instrumentation & services for monitoring, recording & optimizing manufacturing processes. Configuring and programming of various plant equipments.

Conduct regular inspection of all instruments, finding abnormalities and rectification and prepare daily checklist of critical systems.

Projects Undertaken –

Kolihan Mine Electrical (Feb 2013 – Till date)

o Winders of 500kW AC Double Drum & 600kW DC Koepe Winder

o 6 ton Ore hoisting/handling system (Allen Bradley/Rockwell PLC system).

o Underground 11 levelled mining Signaling System

o Ore weighment & measurement system( 10 Ton Load Cell based) in underground mines

o Inspection, commissioning, operation, troubleshooting of field instrumentation ,AC/DC Drives, SCADA & PLC systems

o NPK Rock Breakers(B-500/GH6), ATLAS LHD (SCOOPTRAM , ST1030)

o ACS800 controlled Ingersoll Rand 1000cfm Compressors

o Repair, maintenance & troubleshooting of electrical & electronics underground and surface machineries such as 220V DC Trolley Wire Traction System, underground cap lamps and their charging racks, Ventilation fans of different capacity, Dewatering Pumps, Compressors, lighting etc.

Khetri Mine Electrical (Mid 2009 – Jan 2013)

o 14 ton skip Ore hoisting/handling system

o 1600kW DC Service Shaft Double Drum Winder and 2870 kW DC Production Shaft friction winder (both MG Set controlled)

o Signaling system of 7 leveled underground shafts (Service & Production Shaft)

o Repair, Maintenance Electrical ,Instrumentation & control of 4000 cfm Cameron Compressor

o Electromechanical type Weightometers for ore weighment & measurement on conveyor belts

o Machineries/instruments related to underground and surface areas such as DC LOCO Motors, DC battery chargers, Underground cap lamps and their charging racks, Ventilation fans of different capacity, Dewatering Pumps, compressors etc.

o Development of electrical & electronics drawing in EPLAN/AUTOCAD software for new system of both winders with patches in drawings of old system

31000 TPA capacity Smelter Plant (6 months)

o Repair, Maintenance, Calibration of Pressure Regulators, Temp. Switches, Pressure Switches, Paperless and With Paper Recorder charts, Speed indicators, Annunciations, Pneumatic control valves, Transmitters, Thermocouples, Microprocessor base Controllers, Multifunction Controllers, Flow Meters, Gas Analyzers, Blower Vibration Monitoring Instrument , Microprocessor base Anode Casting Control System, pH Meters, Three Element Control of Boiler Operation. Up gradation of pneumatic instruments with smart and intelligent instruments.

Central Instrumentation Department (3 months)

o Instruments of R & D department, hospital, Weigh-bridges, electromechanical & electronics conveyor belt Weightometers, contracts handling & Outsourced Processing, material procurement of instrumentation items

2.5 lakh ton per month capacity Concentrator Plant (4 months)

o Repair, Maintenance, Handling, Calibration of Stream Analyzer, Load cell type Electronic Belt Weightometers, Motor Bearing Temperature Control System, , Actuators , Froth Flotation Level Control, Automatic addition control of Reagents through On Stream Analyzer, Metal Detector, Ultrasonic densitometer, Automatic level sensor (Gama Ray)

Planning, Procurement, Supervision, Installation & Commissioning of:

o Up gradation of relay based ore hoisting/handling system of Khetri Mine into Allen Bradley PLC system. (Jun 14)

o Installation & Commissioning of Installation & Commissioning of 500kW AC Mine winder resistance controlled into AC drive with PLC system, Kolihan mine Service winder (Aug 13)

o Depth Indicator system for underground mine winder system (2870 kW Production Shaft Winder)(Jul 12)

o ABB make PLC,DC drive & SCADA system for Khetri Mine 2870 kW Production Shaft Winder) (Jan12)

o Lead role in implementation of ISO 9001:2008 in Electrical/ Mechanical Maintenance section of Khetri & Kolihan Mines(2012)

o ABB make PLC ,DC drive system for Khetri Mine 1600 kW Service Shaft Winder (Dec11)

o Automatic computerized speed recorder system for winders Khetri Mine (Jul 10)

o Modifications in Old circuits for quicker tracing of faults (at both 1600 kW Service Shaft Winder and 2870 kW Production Shaft Winder, Khetri Mine Khetri Mine)(Jan 10)

Successful implementation of Maintenance module ERP (Oracle based) across the unit and provided training in using the same to 100+ officers of the unit.(2009)

Achievements –

Appreciation from M/s HCL for the up gradation projects of:

o ABB make PLC, DC drive & SCADA system for Khetri Mine 2870 kW Production Shaft Winder

o ABB make PLC, DC drive & SCADA system for Khetri Mine 1600 kW Service Shaft Winder

Company Name – NOKIA- KELLY, Patna; Dec 2006 – Feb 2007 Title – Technical Support Engineer Company Name – ISOFT Trainings Solutions Ltd., Okhla, Delhi; Jul 2006 –Aug 2006 Title – Trainee

TRAININGS ATTENDED

One day fire walk seminar by Rathore Management Corp./ 01 Dec 2007

03 days training session on ISO from NPC, Kolkata

One day active session of Power Purchase through open access from PTC, Delhi

Advance MS Excel from Aptech Computer Education

Multiple Sessions on ORACLE based ERP Maintenance Module

03 days industrial maintenance training on ATLAS SCOOPTAM LHD ST1030 by M/s ATLAS (Jun 15)

EDUCATION

Post Graduate Diploma in Business Administration (Operations)

Symbiosis Centre for Distance Learning, Pune

B. Tech. (Electronics & Communication)

IEC College of Engg. & Technology; UP Technical University, Lucknow

MEMBERSHIP

Indian Institute of Metals, Kolkata; Since 2008

SKILLS SET

Software Basics of C/C++, VB.NET & VHDL Management and Modeling Tools IBM Lotus Notes , MS Office Suites , Functional Uses

of ERP (ORACLE/SAP), ISO 9001:2008 Design & Engineering Drawing Tools Auto CAD, EPLAN, Dia Database MS Excel, Basics of MS Access & SQL SERVER HMI/SCADA Configuration MOVICON,RSView32, SIMATIC WinCC PLC Programming Program development with ABB (AC500 & AC800),

Allen Bradley(RS LOGIX 5OO),Siemens (SIMATIC S7) Electric Drives ABB AC/DC Drives (ACS800 & DCS800), PARKER SSD

AC Drive (890 PX), Danfoss VFD FC302

Industrial Networks &Communications Ethernet, TCP/IP,OPC Standard, Wireless, PC Hardware

Process Instrumentation Instrument communication systems & approaches of measurement technologies, Loop wiring diagram & Signal flow diagram, manual/auto control of process, Basics of PID Loop for process control

Motors/ Starters Circuits Induction Motors, Starting methods- Star Delta Starters, DOL Starters, Reversing Starters, interlocking circuits, panel wiring, Variable Frequency Drives , motor control through drive

Industrial Safety Skill Awarded VOUCHER Certification Industrial Safety Skills on First Aid from St. John Ambulance Association.

TECHNICAL PAPER PUBLISHED in International seminars of Indian Institute of Metals, Khetri Nagar Chapter of Hindustan Copper Ltd

RFID tags

Up gradation of control of winders

Introduction to RoHS”

ARTICLES published in Souvenir of 23rd and 24th Mines Safety Week Ajmer Region

“Electrical Safety Measures in Mines

Intrinsic Safety in Electrical & Instrumentation Equipments

ACADEMIC TRAININGS

Electronic Circuitry of Moulding Machines with BELL POLYMERS, Greater Noida from 1/06/04 to 30/06/04

OCB Switching Exchange BSNL, Qaiserbagh, Lucknow from 20/06/05 to 30/07/05

VLSI DESIGN from VEDANT (Training centre of Semi-Conductor Complex Ltd, A Govt. of India Enterprise) LUCKNOW from 20/06/05 to 30/07/05

PROJECTS/ WORKSHOP

VHDL coding of 16-bit Arithmetic &logic unit: Coding of arithmetic and logical operations of ALU in VHDL Language

Timed ambient light detector device: Hardware device measuring the amount of light fallen on certain area and relating to it with a security model

Self-monitoring vault concept: Three tier security structured safe vault using a PIC.

Transducer workshop & Design workshop in SHAASTRA a technical fest of IIT Chennai (2005)

EXTRA CURRICULAR ACCOLADES

Active Executive Member of IIM (Indian Institute of Metals, Khetri Nagar Chapter), Quizmaster for Science Quiz for 12th std, 2014

Active Executive Member of Copper Club, Khetri Copper Complex, (Anchored New Year Eve from Copper Club 2012

Life member of Kanchan Lata , a Hindi Magazine to promote Hindi,

Affiliated to one local Gaushala to safeguards cows, collection of budgets to safeguard cows and their promotion

Developed Community Park with the help of community residents and handling monthly budgets for the same