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Transcript of SMJ Special Report Bauma 2010
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Soilmec Journal
Yr 5Supplement o
issue no. 1/2010
May 2010
Nw SC-65 Crwr Crn
Nw H-8 Hydrmi
Nw SR-30
Nw SC-100 Crwr Crn
Nw SM-5 & SM-3
DMS
Nw C
Nw SMT-500 & SDM-35
Nw Tchngis
Innvtin
1 2010
prdcts
tchngy
mmnictin
journa
l
SoIlMeC
t bauMaspci rprt sppmnt
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colophonSoilmec Journal Year 5, Supplement o issue No. 1/2010
(published on May 2010)
editri Dirctr: Simone Trevisani
editr in Chi: Franco Cicognani
Crdintin Dirctr: Federico Pagliacci
Crdintin: Lisa Comandini, Sara Trevisani,
Paolo Valzania (Communication Dept. Trevi Group)
Crtiv Dirctr: Piergiorgio Balestra
editri st: Sillabario srl Milano
Pictrs: Soilmec photographic archives
Pishd y: Communication Dept. Trevi Group
Printd y: Litotipograa CILS Cesena Italy
This journal is registrated at the Law Court o Forl Italy n 26/2006
contents6 NEW PRODUCTS
SC-65 Hydraulic Crawler CraneSC-100 Hydraulic Crawler Crane
New Cab18 NEW APPLICATIONS
SR-90 TTJ Hydraulic Rotary Rig
22 NEW TECHNOLOGIESDrilling Mate System
24 INNOVATION
26 CORPORATENew SR-100 model
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Simc mns innvtinBauma 2010 proved to be a real success although the problems linked
to the air trac kept many customers at home, both across the ocean
and in the Far East. Thats why we are really hoping to meet them soon
at the Bauma China and at Conexpo. And, in the meantime, here you
are the Report with all the news Soilmec has just exhibited in Germany.
As you can see, ater so much work on the new products, new services,
new technologies and new accessories, the time nally came to showthem all to you, dear loyal clients, who never ailed to trust us.
There was a bit o emotion beore the Bauma exhibition, because it was
the time where the nal synthesis o a long and demanding work o
analysis, design, production and testing was going to be disclosed. Moreover, Bauma 2010 was
right ater the celebration o the 40th Soilmec Anniversary and we wanted to point out our presence
at the exhibition with the slogan is innovation. A synthesis, translated in many languages, which
was aimed at underlining the instinctive attitude o our company to always look ahead, to explore
new paths, to think about solutions that are more and more suitable or meeting the requirements o
our customers. This was in the past and this will be in the uture. Since innovation doesnt exclusively
come out rom the core o the Technical or the R&D Departments, but rom everywhere. Its a cultural
approach, a way o being and o interpreting ones own work.
Simone Trevisani
Simone Trevisani, Managing Director
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events
PICTURESFROMBAUMA
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events
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new productsPremiere at Bauma or the frst
Soilmec crane with electro-hydraulic
proportional control system that provides
accurate and simultaneous movements
At Bauma 2010, Soilmec has introduced the new SC-65, the latest o the heavy
duty crawler cranes. SC-65 is the rst Soilmec crane with an ctr-hydric
prprtin cntr systm that provides
accurate and simultaneous movements.
Regarding perormance, the maximum
capacity is 65.7 tons with a working
radius o about 3.5 m; the diesel engine
power (403 kW) and the hoisting orce
(240 kN) are greater than those o the
main competitors cranes.
Nw SC-65 Hydric Crwr Crn
ectrnics
tk cntr
Another advantage is the nw Simc c (read the
article at page 11), very comortable or the operator and,
especially, its innovative control panel. Finally, we have to
highlight the dierent possible operating congurations
(crane, hydraulic grab, cable grab, hydraulic rotary, etc.),
which allow the SC-65 to be suitable or a large range
o building yards.
SC-65hydraulic crawler crane
Mx t pt 65,7 t / 144842 b
e po 403 kw / 540 hP
Mx p 24 t / 53953 b
Opt t 67 t / 147708 b
Mx boom t 51 m / 167 t
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new products
The new H-8 hydrmi is applied or the rst time on
the SC-120 with a DMS controlled ctrprprtin
insttin. On the module displayed at the exhibition,
mjr internal imprvmnts were carried out in order to
rationalize the correction system, clearly improve the hydraulic
seals pertaining to the underground portion and implement
fotation control through the DMS system. Other min and
clearly visible chngs can be ound on
the nw hydraulic cylinder-based milling
drum rinttin systm and in the
introduction o a qick disssmy
systm or the drum motors, designed
with the goal o reducing replacement/
maintenance downtime signicantly,
while preserving the uniqueness o the
Soilmec milling module, which must
still be equipped with inclination plate
or the single milling drums, a urther
correction system in addition to the spacers. Another innovation
concerns the reduction in the number o hydraulic hoses eeding
the cutting module.
H-8 hydromill on Soilmec SC-120 crawler crane
SC-120/H-8hydraulic crawler crane w. hydrOMill
Mx pm sto 800x3000 mm / 31.4x118.1
Mx pm pt 60 m / 182.9 t
Mx toq o 87 knm / 64168 bt
Mx sp 27 pm / 27 pm
M 376 kn / 84525 b
Mx po 522 kw / 699.4 hP
appox. t(crane+hydromill)
178 t / 196 to
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new products
SC-100 Hydraulic Crawler Crane
Two importants add-ons: the Cougar hydromill
application and the SA-40 rotary attachment application
This new model has a
redesigned machine rm to
limit the transportable weight
to 50 tons and an electro-
hydraulic system completely
r e v i s e d o r a n c t r
prprtin management
controlled by the DMS system.Two dd-ns o signiicant
importance are the Cougar
Hydrmi a pp l i c a t i on ,
which uses a 563 kW diesel
engine, and the Sa-40 rotary
attachment application, which
eatures 400 kNm o torque.
The machines will be equipped with the nw c completely redesigned in line
with the latest ergonomic criteria.
SC-100/SA-40hydraulic crawler crane w. hydraulic rig
Mx p mt 4000 mm / 157,5
Mx p pt 94 m / 308.4 t
rt po 480 kw/ 643 hP
Mx toq 413 knm / 304608 bt
M 370 kn / 83176 b
Sv 145 kn / 32596 b
co o (pull up/pull down) 250 kn / 56200 b
appox. t 134 t / 147.7 to
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new products
The SR-30 with the guided hydraulic
grab (GK5) widens and completes the
range o equipment dedicated to theexecution o diphrgm ws. The new
series is particularly suitable or working
in medium/easy soils where productivity,
excavation verticality and easy handling in
narrow spaces are the main requirements.
These eatures are possible thanks to
the telescopic Kelly bars made o our
elements (one is xed while the other
three are telescopic) and to the mast
which can rotate by +/-45. The main
advantage oered by the SR-30 rig is
that it cn trnsprtd cmpt
with th mst dd n th rig nd
th gr rm rdy ssmd,
SR-30 with gidd hydric gr
SR-30/GK-5hydraulic rig
P tkss 400-800 mm / 15.7-31.5
P t 2000-2500 mm / 78.7-98.4
Mx pm pt 31 m / 94.5 t
rt po 164 kw / 220 hP
M 135 kn / 30348 b
diaPhragM wall
gb t (c/w kelly) 14 t / 15.4 to
gb tot t (c/w kelly) 14 m / 42.7 t
appox. t (rig+grab) 40 t / 44 to
so that, as soon as the rig arrives on the site, it is ready to lit the mast and or the
rig to immediately start work, hence reducing the assembly time. It can carry out
diaphragm walls with a thickness variable rom 400 to 800 mm (the optional kit or
thicknesses o 300-600 mm is also available), width rom 2,000 to 2,500 mm and a
max depth o 31 m (with a 5 m extension).
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new productsSoilmec completes its microdrilling line
by expanding its product range to the feld
o renovation and limited space consolidations
Thanks to the newSM-3andSM-5microdrilling rigs, the Group has now the capability
of meeting the needs of subsoil engineering with machines sized between three and
thirty two tons.
The new SM-5 is a compact drill rig weighting 5.5 tons, available both with a
cmind kinmtic mchnism that includes a telescopic arm, a +/- 90 side
tilting and a slewing ring on mast (standard version) and, in the G vrsin, a xed
kinematic mechanism and coring rotary, or soil-investigation.
The signicant installed power, 72 kW, allows achieves high perormance despite
small dimensions, thanks to a wide rotary selection with torque values ranging
between 690 daNm and 2100 daNm.
Nw SM-5 & SM-3 Micrdriing Rigs
Sm siz
high prrmnc
The new SM-5 microdrilling rig.
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new products
SM-5MicrOdrilling rig
SM-3MicrOdrilling rig
e po (s opto) 72 kw / hP 96.8 75 kw (85) / hP 100.5 (114)
MaST
F stok 1400-1900-2500 mm / 3.28-4.9-6.56 t 1.400-1.900-2.500 mm / 3.28-4.9-6.56 t
Mx o 40 kn / 9000 bs 40 kn / 9000 b
rOTary
Mx toq 972 nm@49 pm / 7174 t.b@49 pm 900 nm@45 pm / 6642 t.b@45 pm
Mx sp 862 pm 430 pm
claMP & BreaKer dmt 50-220 mm / 1.96-8.66 50-220 mm / 1.96-8.66
JeT grOuTing VerSiOnMx ttmt pt 8 m / 26,24 t 7,3 m / 24 t
Opt t (ppox.) 5,6 t / 12346 b 3,5+1,5 t / 7,716+3300 b
The new SM-3 microdrilling rig.
SM-3 is a new micro drilling rig specially designed to satisy those customers who
need to have high-rng prrmnc vn in nrrw nd cnstrind
spcs. The main unit shows up expandable crawlers (780 mm-1130 mm), outriggers,
telescopic zoom, mast tilting +/- 15 and slew ring or working area +/- 180. The
SM-3 can be equipped with a wide range o rotary heads (up to 900 daNm) to meetdierent drilling works requirements. Its modular mast oer the chance to have thr
dirnt strks or 1, 1,5 and 2 m long rods and is complete with a hydraulic-
motor-crowd-system (also a cylinder-crowd-system is available). The main unit comes
with a separated 2.5 ton weight power pack (75 kW ctric or 85 kW dis or 115
kW diesel) equipped with expandable crawlers as well (800-1150 mm).
The versatility o the micro rig is even proved by the possibility o installing a
special mast light extension given way to the Jet Grouting technology and able to
use JG rods up to 90 mm diameter.
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new productsSoilmec presents the new SMT-500
and SDM-35, mud treatment system
and sludge treatment plant with
an innovative design
In decades o activity, the know-how acquired by the Trevi Group with regard to theexecution o diaphragm walls by means o hydromill, as well as the direct experience in
the oil eld, have allowed the Groups R&D to develop a new Md Trtmnt Systm
(SMT-500) which covers the most updated and advanced technical solutions, in order to
oer a dedicated company unit to be used as alternative to the conventional ones. Th
prm inkd t th spc viiity in mtrpitn sits is a recurrent reality
and, or this reason, our experience has allowed the execution o a unit which covers the
system o tanks and mud stirring in order to rdc s mch s pssi th vr
dimnsins n th mp nd gin vrtic spc. The unit is assembled on
the top o the tanks and it is conceived in such a way as to be compact and
unctional with regard to the operators activities. The innovative design o
the mud treatment unit, which is characterised by the remarkable height
at which separated solids are unloaded, has also allowed to develop the
project Detritus Management (SDM) where the excavation debris are
destined to be piled up. This unit is schematically characterized by
SMT-500 & SDM-35
Simc Md Trtmnt& Dtrits Mngmnt
a hopper provided with a controlled unloading system through
a screw conveyor placed on the bottom. The installation in the
doorway allows to transit behind the hopper
o the vehicles in order to make automation
possible during the loading phase. The
debris storage capacity is sucient to
guarantee the unit activity: the exhibited
version shows a storing capacity o 35mc.
This solution has the merit o avoiding the
construction o storing tanks during the
works, but, especially, o urther reducing
the overall encumbrance within the site
and its increased cleaning requirement.
Moreover, the adoption o the SDM
allows imintin rig (excavator
or bucket) and relevant operator, hence
cutting site costs. For both exhibited units,
the olding solution allows the maximum
ptimiztin vm nd trnsprt
gistics, but without compromising the
sy nd qick st-p n th sit.
SMT-500Mud TreaTMenT PlanT FOr hydrOMill
nom o t 500 m3/ / 294.29 t3/m
Mx st 1,25 t/m3 / 78.03 b/t3
ist po 207,6 kw / 278.40 hP
Sp s 3.68 m2 / 39.61 t2
dt s 3,1 m2 / 33.37 t2
1st st oos 2x380 mm / 2x15
ct pot d50
60 m
2 st oos 15x100 mm / 15x4
ct pot d50
20 m
Sto tks pt
(extended type)2x112 m3 / 2x3955.25 t3
M tto sstm tt
Tspot ofto 2x30 hc op top ot
appox. t 45 t / 49.60 to
SDM-35deTriTuS ManageMenT POrTal FOlding
Sto pt 35 m3
/ 1236.01 t3
ist po 39,6 kw / 53.10 hP
ds o t 240 m3/ / 141.26 t3/m
S ov sp 17.9 pm
SMT-500 So poto moto
ds tomt o m stt
ds t stt
ds oto tomt
d sstm tt
Tspot ofto 1x20 op top ot
appox. t (rig+grab) 18 t / 19.84 to
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new products
Nw CThe wide cab oers outstanding operator comort and condence.
The large seat and the joystick consoles are adjustable. The new
ergonomic electro-proportional joysticks with day/
night illuminated push buttons provide
ast, sae and productive operation. A
capacitive sensor, i activated, avoiding to
push continuously the dead man button. The
elegant and wide cab is more than a working
post. The instruments and controls are
ergonomically located to ensure unbeatable
comort and saety. The new large size
DMS mnitr ensures the complete
operational control. All the working
area is under control with the new high
resolution 7 LCD colour camera monitor.
With our video inputs, it can be split in
our quad at the same time.
The new cab oers a very
comortable working space.
The new large size DMS monitor.
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new products
SM-18 JG Microdrilling Rig
Soilmec SM-18 multipurpose drilling rig was developed rom the usion o Trevi Group
jobsite experience and Soilmec technological research, thus perectly responding tothe needs o proessionals worldwide. This rig oers highr prrmncs: greater
drilling depths due to higher hoist orce (more than 11 tons), and engine power totally
transmitted to the tool through a rotary with a power capacity o 160 HP. Soilmec
SM-18 is aster: load-sensing control system on hydraulic power; over 500 l/min
oil fow given by twin piston pumps; higher speed on any drilling movements.
Last but not least, Simc SM-18 is sr: the control o all operations is hydraulic
and proportional; remote control board or each unction to nd the best working
position in any condition; noise reduction thanks to engine speed set to only 1,900
rpm; innovative emergency stop or drilling unctions, saety light or active drilling
mode, telescopic counterweight and telescopic stabilizers or increased stability, easier
maintenance c/w aster ault checks.
SM-18hydraulic drilling rig
e po 176 kw / hP 239
MaST
F stok 4.400-5.700-7.000-9.800 mm / 14.44-18.7-22.97-32,15 t
Mx o 113 kn / 25,392 bs
rOTaryMx toq 3.700 nm@32 pm / 27,290 bt@32 pm
Mx sp 300 pm / 300 pm
claMP & BreaKer dmt (opto) 50-315 (60-415) mm / 1.96-12.4 (2.36-16,34)
JeT grOuTing VerSiOn
Mx ttmt pt 20,4 m / 66.93 t
Opt t (ppox.) 21 t / 46,300 bs
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accessories
The layout o the containerized cement mixer is
a classic design, built taking into account site
maintenance and operational needs. In terms
o controls, the plant is available in several
congurations ranging rom the simplest one,
which allows monitoring onlythe plant, up to the most
sophisticated with touch-
screen controls that allow a
more intuitive management o
the plant and the equipment
(pumps and drilling machines)
interaced with it. The most
advanced versions include
the Soilmec DMS. The
conguration shown at theexhibition also displays a pair o high capacity silos (up to 58 m 3)
eaturing a 61% increase compared to previous models, greatly
boosts product management fexibility and optimizes the logistic
supply o materials.
7T-600J High Prssr PmpThe 7T-600J high-pressure grouting pump with sprt id-nd
is the result o the long experience gained by Soilmec in this eld. The 2
spd grx, developed in cooperation with Drillmec in order to meet
the site requirements, oers a simple product which can cover all load and
pressure needs set orth by the various technologies in just two speeds and
without having recourse to more complex automotive commercial gears
that are usually employed. The automotive gears make
use o 8 or 19 speeds in order to cover the same ranges,
involving higher risks or the operator when choosing the
proper speed. The engine with a maximum power o 600
HP achieves a maximum fow o 500 l/min with the Soilmec
gear (also available with ZF ASTRONIC gear maximum
capacity 772 l/min), and a maximum pressure o 650 bar.
The upgraded version will include the 3 spd grx
or higher perormances. Another innovation in this sector is
the introduction o an interactive display where the operator
sets the delivery and pressure values required by the project
and then obtains the selection o the gear and the diesel
engine rotation speed. The equipment can be provided with
a rmt cntr and also with a DMS system.
SGM-45 Grting Mixing unit
7T-600Jhigh PreSSure PuMP 3 gear raTiO
ist po 447 kw / 600 hP
Mx v 802 /m / 212 us /m
Mx s pss 65 MP / 9427 ps
P mt 3 1/2 - 4 - 4 1/2
Stok 7
n Som 3 to
appox. t 15,5 t / 17 to
SGM-45cOnTaineriZed grOuT MiXing uniT
Mx pt (@ c/w=1) 45 m3/ / 26.49 t3/m
Bt vom 2 m3 / 70.63 t3
St pt 4,5 m3 / 158.92 t3
c pmp tt o st
upp sos pt 2x27 m3 / 2x953.50 t3
ist po 66 kw / 88.51 hP
Tspot ofto1x20 ot (mx t)
2x20 ot (sos)
appox. t 16 t / 17.64 to
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new products
The Drillmec HH-102 is a y hydric driing & wrkvr
rig, semi-trailer mounted and able to handle either range 3 or
range 2 drill pipes,with a maximum static hook load capacity
o 100 mtric tns. The HH-102 has been manuactured ully
in compliance with eC rules and related aTeX crtifctins
nd aPI Spcifctins. The main innovations o this hydraulic
drilling rig are aimed to enhance sty, prrmnc nd
nvirnmnt sstiniity, to improve the ratio o actual
drilling time vs. moving and rig up down time, to increase the rig
eciency and to reduce the cost o drilling. The operator works
rom a comortable and ergonomic drilling console. Most o
the routine operations are completely automatic. The hoisting
system is based on a single hydraulic cylinder telescopic mast
with an integrated hydraulic top drive. The HH-102 is equipped
with an innvtiv vrtic rcking systm, made o two
bins mounted on low bed trailer, which contain all the drill pipes
and drill collars. The vertical pipe racking system contributes to
qick rig p nd rig dwn and reduces the rig ootprint
allowing to work in small locations. The two pipe bins can be
transported and handled ull o tubular. The rig is also equipped
with an hydraulic power tong, automatic power slips and an
hydraulic power wrench, which speed up the tripping time.
DrillmecHH-102 Drilling Rig
HH-102hydraulic hOiST
impt po 575 kw / hP 780
Stt hook lo cpt 100 m to / 220000 bs
Mx P do 20 m to / 44000 bs
Mx t om o v 26.4 m / 86.8 t
c t om rT v 16 m / 52.5 t
rT t pt 100 m to / 220000 bs
Top dv
dt
cp.t 100 m to / 220000 bs
pm mx n 154
mx toq 3584 nm / 26435 t bs
d l
dt
l n 2
nom. dm. 34 mm
Bk Stt 112 m to / n 247430 bs
Vt Pprk cp.t
dP 3 1/2 2900 m / 9500 t
dP 5 1800 m / 5900 t
dc 110 m / 360 t
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accessories
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ew applications
Soilmec SR-90 hydraulic rotary rig
in TTJ conguration.
Following the positive global market eedback, Soilmec proposes the
SR-90 in a new conguration: the TTJ Twin Turbojet. This new solution
or soil mixing consists o d TJ string mounted on the same rig
designed or best breaking-up and mixing o the soil and or maintaining
the vertical direction o the treated panel. Th scnd gr cn
rng rm: 126 kNm @ 16,7 rpm t 36 kNm @ 58 rpm. The
depth o the rig will reach 24.5 m using two 1,600 mm diameter tools.
The distance between the two drilling axis is adjustable rom 1,200
mm to 2,000 mm. An important innovation introduced on this new
model is the DMS mnitring systm combined with an innovative
GPS positioning system or drilling works. Further more, the SR-90 TTJ
is provided with a system suitable or dialoguing by radio in order to
operate the controls rear-action o the high pressure Soilmec pump.
SR-90 TTJ Hydric Rtry Rig
Twin Trjt
r si mixing SR-90 TTJhydraulic rOTary rig
Mx p mt 1600 mm / 63
Mx p pt 24,4 m / 80 t
rt po 400 kw/ 536 hP
Mx toq 179 knm / 132021 bt
extto o 940 kn / 211317 b
eXTernal POwer PacK(optional)
rt po 560 kw / 750 hP
appox. t 117 t / 129 to
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new applications
The versatile SR-80 drilling machine used both with telescopic bars and
Continuous Flight Auger (CFA) is here on display in its d rtry
version or Csd agrd Pis (CaP). This technology maintains the
typical speed o auger drilling while adding the privilege o the casing
protecting and driving the hole, which makes the machine particularly
suited to perorm csd scnt pis (CSP). Ultimately this technology
is proposed in some cases as a winning alternative to the traditional bored
pile. The lower rotary eaturing a large passageway allowing the separate
extraction o the auger whenever required, leaving the casing in place.
Finally, in order to ensure jobsite saety, the SR-80 is equipped with a
spi ccting nd cnvying systm. This system is characterized
by its simplicity and the act that it does not hinder the drilling stroke,
which can still reach the maximum depth aorded by the machine.
SR-80 CaP Hydric Rtry Rig
D rtry
r csd grd pis
Soilmec SR-80 drilling rigin CAP version.
SR-80 CSPhydraulic rOTary rigMx p mt 800 mm / 31.5
Mx p pt 23,5 m / 77.1 t
Mx s pt 17,5 m / 57.4 t
rt po 330 kw / 448 hP
Mx toq 291 knm / 214626 bt
cs xtto o 370 kn / 83188 b
cs ot toq 189 knm / 119483 bt
rtv movmt bt ots 18860 mm / 742.5
appox. t 99 t / 109.5 to
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ew applications
GC-11 Cable Grab
Soilmec, in line with its past policies, introduces
the use o the crwd winch system also on
the SR-30. The application incorporates new
eatures present on top o the line products
in terms o quick LDP / CFA conversion, as
well as the innovations
introduced on pull down
rope tensioning. It is also
possible to rmv th
wr prtin th mst while maintaining the pull down ropes
in position, so that it becomes possible to drill diameters that are
greater than the below mast centre-to-centre distance. The mast with
its oldable lower and upper portions allows limiting overall dimensions
or transportation purposes. O particular interest are the jib which
positions by gravity, as well as some rotary locking solutions
perormed through pins. The old-down lower and upper mast portions
allow limiting overall dimensions or transportation purposes. The new
mast design allowed implementing the pull down d cnnctin
in the crwd cyindr version so to increase the clearance in case o
casing driving, at the loss o the rotary stroke.
The last mechanical (cable) grab created at Soilmec
allows producing diaphragm walls with a thickness
ranging rom a minimum o 600 mm to a maximum
o 1,200 mm, and a width rom a minimum o
2,500 mm to a maximum o 3,000 mm. The grab
body can be extended by 3 meters, by inserting
an ptin xtnsin. Additionally, extra
counterweights to increase the weight will also
be available. The equipment has a weight ranging
between 10.5 tons and 18 tons depending on
its conguration. The 30 mm diameters handling
rope allows closing
the jaws through a
5-in p (there
are 6 sheaves).
SR-30 Crwd Winch Rtry Rig
SC-65/GC-11hydraulic crawler crane w. Mechanical graB
diaPhragM wall
gb t (1800x2800) 14,5 t / 16 to
gb tot t (c/w ext) 11,2 m / 34.13 t
appox. t (crane+grab) 82 t / 90.3 to
SR-30 WCShydraulic rOTary rig
Mx p mt 1500 mm / 59
Mx p pt 50 m / 164 t
rt po 164 kw / 220 hP
Mx toq 130 kn / 95881 bt
M 135 kn / 30349 b
Sv 65 kn / 14612 b
co o (pull up/pull down) 200 kn / 44961 b
appox. t (c/w 4x11 kelly bar, w/o tool) 39,5 t / 43.5 to
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new applications
Soilmec DMS will increase your business.
> 24/7 worldwide Soilmec monitoring> Short-time spare parts recovery> No delay, more income> Customizable automatic reports> Better plannings> Enhanced equipments performance and life> Safer work
Drilling Mate Systemis the exclusive Soilmec devicethat monitors equipmentperformance, operationand conditions,reporting informationin real time via GPRS.
www.soilmec.com
DMSyou will never work alone
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ew technologiesIn the mid 90s Soilmec was the frst Company in its
sector that began implementing the electro-proportional
control o drill rigs using the CAN-OPEN protocol
DMS is mainly aimed at reducing/avoiding rig and production standstill. The
operator can achieve useul hints by using all potentialities oered by the system,
such as:
Remote control (via GSM/GPRS and, as alternative, by satellite data transmission)
Failure detection
Details of rig and engine alarms
Maintenance management
DMSDriing Mt Systmnw dvpmnts
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new technologies
DMS (especially in combination with the DMS Manager) allows increasing the
qualitative standard o the perormed work because:
It reduces/avoids the standstill time of the equipment and allows interpretation of the
sent signals (DMS Manager)
It monitors, in real time, the status of the rig and the functional parameters of the
perormed work (DMS Manager)
It allows a fast consignment of the production report to the customer and to control
the site production (DMS PC)
DMS STaNDaRD This tool stands alone on the rig. Interacing with
the power pack o the diesel engine, alarm ling, ailure detection and
maintenance management.
DMS PC Sotware
or processing site
data, daily production
reports and (latest
innovation) it oers the
possibility o drawing
3D graphs which show
more piles/panels in
order to check the
work progress.
DMS MaNaGeR
Alarm display and recording, event ling, remote control and real time
assistance.
ovr th pst tw yrs Simc hs xtndd th DMS mthd t
driing tchngis. amng ths: Trjt, CSP, bckt nd Jt Grting.
DMS or Turbjet (left) andDMS or Bucket (right).
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innovationSoilmec at Bauma 2010 has introduced at its exhibition
booth an Innovation area dedicated to the presentation
o their newly developed technological innovations
The innovation historical itinerary will display a section dedicated to a variety o
Soilmec patents that since 1983 are a synonym o the Groups constant attention to
research and technological development. Over the course o the event a series o tools
developed and tested in 2008/2009, dedicated to specic technological applications,
will be introduced; the elds o the applications are:
DEEP SOIL MIXING (DM)
DISPLACEMENT PILES (DP)
VIBRODRILLING (VD)
TCT (Tnsining Cmpctin Tchngy) - A TCT Soilmec dispcmnt piing
systm (DP) provides improved soil strength and load transer to the surrounding
ground. The TCT tool penetrates in the ground as a simple continuous fight auger
tool, with a minimum power requirement to achieve the drilling rate. During the
extracting phase, a counter rotation closes the bottom o the tool and the conical
shape moves out the surrounding soil. As the TCT tool is extracted, the granular soils
are displaced resulting in a localized increased relative density and strength around the
pile, depending upon soil conditions. Minimal soil quantity comes to the surace.
TJ (TrJt) - The Turbojet is a Dp Mixing Mthd (DM) realized through the
combination o mechanical mixing and jet grouting techniques with the target to increase
the daily production rate o mixed soil and to guarantee the column diameter. During the
down stroke phase, the cement-based grout is ejected at high pressure through nozzles
TCT Soilmec displacement piling
system.
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innovation
to desegregate the soil which is blended by the specially designed tool. The cmn
dimtrs vry rm 600 t 2,400 mm, the max depth is over 30 mtrs, and both
cohesive and loose soil can be successully treated. A special tscpic xtnsin (TKTJ)
has been designed to increase the consolidation depth without modication o the standard
rig. The relevant advantages are: higher drilling depth, lighter rig or deeper hole, continuous
jetting during handling time, greater depth specially in low headroom works. When reering
to the to SR- 90 the depth is increased rom 24.5 m up to 32 m using the TKTJ.
eJG (eiptic Jt Grting) - This innovative Jet Grouting process enables the
execution o thin diaphragm walls guaranteeing reduced construction time, less cement
consumption and reduced spoil. A theoretical reduction o 50% in number o columns
executed with elliptical jet with respect to the initial projects where cylindrical columns
were oreseen can give a total reduction o the time execution work over than 40%.
Easier connection and control with the new DMS-Jet monitoring control.
eTJ (enhncd Trvi Jt) - ETJ is the new generation o enhanced jet grouting
monitor. ETJ has been developed by Trevi Group experience, in order to increase the
jetting eciency in terms o perormed diameter or power requirement at the high
pressure pump. Benets are: Mn-id - diameter variation 25-50%, treated volume
60-100%; bi-id - diameter variation 15-20%; treated volume 25-40%.
VD Hd (Virdriing Rtry) - The VD head is assembled by combining one
conventional rotary to a Vibrator unit: Rotation & Vibration reduce the riction in
cohesiveness soils ensuring an high drilling rate, comparable to top hammer or DTHperormances. The reduction in the skin riction between soil and tools, produced by the
action o the combined vibration and rotation, allow reduction o the needed torque
and avoid the string getting stuck in the hole.
Vir tchngy r gthrm driing - Vibrodrilling technology can be easily
adapted or Geothermal drilling. VD-212 can perorm a geothermal hole using a
simpler tube, with lost bit, displacing the surrounding soil. A lost bit allows to insert the
geothermal heat exchanger loop beore retrieving the casing. I compared to traditional
system, the reduction o the drilling time is around one hal.
DPS (Driing Psitining Systm) - As other innovative technologies, also DPS, has
been developed by joint collaboration between Trevi and Soilmec. DPS can control the
drilling deviation o the hole, specially or ground improvement works, bottom plugs,
and or any jet-grouting application.
DPS is an innnovative systemto control the drilling deviation
o the hole.
EJG is an innovativeJet Grouting process.
Vibrodrilling technologycan be easily adaptedor Geothermal drilling.
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Soilmec new corporate website is on-line,
with new layout and graphics, complete product
catalogues and technical inormation, worldwide contacts
and on-line service or ater sales and spare parts
Nw yt nd grphics, according to the new corporate identity guidelines
New ctg
Technical sheets covering all the ranges and congurations
3D models
Visual product search in homepage, with a preview of main information
New wrdwid oces archive
New network les with all information, according to Soilmec Directory project
Direct link to atr Ss srvics nd SPol (Spr Prts onin Cntr)
Simc nw wsit
www.soilmec.com
Yr wrd in r hmpg
26
corporate
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New SR-100 modelCAP Version
A new model for Soilmec collection
is available. It is the exact reproduction
of SR-100 in CAP version 27
corporate
www.shp.simc.it
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