SmartRadar_Flexline_Users_Guide.pdf

download SmartRadar_Flexline_Users_Guide.pdf

of 78

Transcript of SmartRadar_Flexline_Users_Guide.pdf

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    1/78

    ISA100 SmartRadar FlexLine User's Guide

    FLDOC-X262-en-220A

    August 2013

    Release 220

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    2/78

    Document Release Issue Date

    FLDOC-X262-en-220A 220 0 August 2013

    Disclaimer

    This document contains Honeywell proprietary information. Information contained herein is to be used solely

    for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or

    disclosed to a third party without the express permission of Honeywell International Srl.

    While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied

    warranties of merchantability and fitness for a purpose and makes no express warranties except as may be stated

    in its written agreement with and for its customer.

    In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The information

    and specifications in this document are subject to change without notice.

    Copyright 2013 - Honeywell International Srl

    2 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    3/78

    Contents

    1 About this guide ..................................................................................................................................... 5

    2 Introduction ............................................................................................................................................ 72.1 What is new in this controlled release ................................................................................................................ 8

    2.2 Overview of SmartRadar FlexLine field devices ............................................................................................... 9

    3 Configuration ........................................................................................................................................ 113.1 Configuring OneWireless infrastructure .......................................................................................................... 12

    3.1.1 Configuring WDM using the First Time Configuration Wizard ....................................................... 12

    3.1.2 Provision the devices using over-the-air provisioning method ......................................................... 17

    3.2 Configuring SmartRadar FlexLine field device .............................................................................................. 22

    3.2.1 Loading the Device Description file .................................................................................................. 22

    3.2.2 Configuring routing assignment ........................................................................................................ 22

    3.2.3 Configuring SmartRadar FlexLine field device channels ................................................................. 23

    3.2.4 Activating SmartRadar FlexLine field device in OneWireless Network ........................................... 24

    3.2.5 Configuring field devices .................................................................................................................. 26

    3.3 Configuring the protocol tunneling .................................................................................................................. 29

    3.3.1 Configure SmartRadar FlexLine field device interface ..................................................................... 29

    3.3.2 Configure ENRAF serial interface .................................................................................................... 30

    3.3.3 Configure ENRAF Ethernet/UDP interface ...................................................................................... 33

    4 Firmware upgrade ................................................................................................................................ 354.1 Upgrading the WDM firmware ........................................................................................................................ 36

    4.2 Verifying the WDM firmware revision ............................................................................................................. 38

    4.3 Upgrading the SmartRadar FlexLine field device firmware ............................................................................ 39

    4.4 Upgrading the FDAP/Wireless Infrastructure Node firmware ......................................................................... 40

    4.5 Upgrading the SmartRadar FlexLine field device firmware using the Engauge service tool .......................... 41

    5 Before you begin migration ................................................................................................................. 435.1 Supported migration paths ................................................................................................................................ 44

    5.2 R120 to R220 migration ................................................................................................................................... 46

    5.2.1 Migrating from R120.1 to R220 checklist ......................................................................................... 46

    5.2.2 Considerations for migration ............................................................................................................. 47

    5.2.3 Verifying the OneWireless patch version .......................................................................................... 48

    5.2.4 Installing the OneWireless R120 patch .............................................................................................. 49

    5.2.5 Upgrading Multinode firmware to the latest R120 firmware ............................................................ 49

    5.2.6 Upgrading SmartRadar FlexLine gauge firmware to the latest R120 firmware ................................ 50

    5.2.7 Decommissioning R120 SmartRadar FlexLine field devices ............................................................ 50

    5.2.8 Exporting security key database from R120 server ........................................................................... 50

    5.2.9 Installing and configuring the WDM ................................................................................................. 515.2.10 Configuringnetwork properties on the computer ............................................................................ 52

    5.2.11 Logging on to OneWireless user interface ....................................................................................... 53

    5.2.12 Performing migration using the First Time Configuration Wizard ................................................. 53

    5.2.13 Loading the DeviceDescription file ................................................................................................ 57

    5.2.14 Downloading the upgrade files from the WDM .............................................................................. 57

    5.2.15 Upgrading the SmartRadar FlexLine gauge radio firmware to R220 radio firmware ..................... 58

    5.2.16 Upgrading CAN-1WL FlexConn board of SmartRadar FlexLine gauge ........................................ 59

    5.2.17 Upgrading Wireless System Gateway (WSG) and Multinode to the R220 firmware ..................... 59

    3

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    4/78

    5.2.18 Verifying if the migrated devices have joined the network ............................................................. 62

    5.2.19 Downgrading Multinode mesh firmware ......................................................................................... 63

    5.2.20 Configuring external interfaces ....................................................................................................... 64

    5.2.21 Re-configuring OPC/HART/MODBUS interfaces .......................................................................... 64

    5.3 R210 to R220 migration ................................................................................................................................... 66

    5.3.1 Migrating from R210 to R220 checklist ............................................................................................ 66

    5.3.2 Verifying the WDM firmware revision .............................................................................................. 66

    5.3.3 Configuring Cisco switch port setting ............................................................................................... 675.3.4 Upgrading the WDM firmware ......................................................................................................... 67

    5.3.5 Upgrading the SmartRadar FlexLine field device firmware ............................................................. 68

    5.3.6 Upgrading the FDAP/Wireless Infrastructure Node firmware .......................................................... 69

    5.3.7 Verify the SmartRadar FlexLine sensor revision ............................................................................... 70

    5.3.8 Upgrading the field device firmware ................................................................................................. 70

    5.3.9 OPC/HART/MODBUS interfaces ..................................................................................................... 71

    6 Operations ............................................................................................................................................ 736.1 Reading the SmartRadar FlexLine field device information from SmartView ............................................... 74

    7 Notices .................................................................................................................................................. 757.1 Documentation feedback .................................................................................................................................. 76

    7.2 How to report a security vulnerability .............................................................................................................. 77

    CONTENTS

    4 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    5/78

    1 About this guide

    This document describes how to provision, configure, operate, and monitor an ISA100 wireless field device

    network using the SmartRadar FlexLine field devices. This guide assists you in understanding, planning, andperforming the migration of standalone OneWireless Network. It also describes the planning of the migration

    steps of the standalone OneWireless Network.

    Intended audience

    This guide is intended for people who are responsible for planning, configuring, administering, and operatingthe SmartRadar FlexLine field devices using the OneWireless Network.

    Prerequisite skills

    It is assumed that you are familiar with the operation of OneWireless Network.

    Required Honeywell documentation

    The following documents and sources contain additional information required for deploying OneWireless

    Network. It is recommended to have these documents readily available for reference.

    Document Description

    OneWireless Release Notes This document provides information about the new functions and features in

    OneWireless.

    OneWireless Network Planning and

    Installation Guide

    This guide provides information about planning, designing, and setting up the

    OneWireless Network.

    OneWireless Wireless LAN Controller

    Configuration Guide

    This document provides information about planning, designing, setting up, and

    configuring a OneWireless Network using Cisco 1552S AP and/or FDAP

    infrastructure nodes.

    OneWireless Field Device Access Point

    Users Guide

    This document describes the procedures to install, configure, and operate the

    Field Device Access Point (FDAP).

    OneWireless Parameter Reference

    Dictionary

    This document provides information about the parameters associated with

    OneWireless devices.

    OneWireless Migration Users Guide This document assists you in understanding, planning, and performing the

    migration of the OneWireless Network.

    OneWireless Wireless Device Manager

    User's Guide

    This document describes the procedures to provision, configure, operate, and

    monitor an ISA100.11a wireless field device network using the Wireless Device

    Manager.

    Ensite Pro Configuration Tool This document describes how to work with the configuration tool Ensite Pro.

    You can download Honeywell documentation from http://www.honeywellprocess.com website.

    You can download Honeywell ENRAF documentation from http://www.honeywellenraf.com website.

    5

    http://www.honeywellprocess.com/http://www.honeywellenraf.com/http://www.honeywellprocess.com/
  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    6/78

    1 ABOUT THIS GUIDE

    6 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    7/78

    2 Introduction

    The following topics describe what is new in the controlled release and the overview of the SmartRadar

    FlexLine field device.

    Related topics

    What is new in this controlled release on page 8

    Overview of SmartRadar FlexLine field devices on page 9

    7

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    8/78

    2.1 What is new in this controlled release

    This release supports the following enhancements in SmartRadar FlexLine field devices.

    Provides support for migrating the SmartRadar FlexLine field devices from OneWireless R120 to the

    OneWireless R220 release.

    Provides the ability to configure the publishing rate of the transducer blocks. Provides the ability to support deployment of the security keys to the SmartRadar FlexLine field devices,

    using over-the-air provisioning.

    Provides the ability to upgrade the Application Firmware on the CAN-1WL board using the over-the-air

    firmware upgrade feature.

    Provides the ability to support GPU and FlexConn protocol tunnel support.

    2 INTRODUCTION

    8 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    9/78

    2.2 Overview of SmartRadar FlexLine field devices

    The SmartRadar FlexLine is a radar-based level field device used in inventory measurement systems. It can also

    be used to interface with other systems and sensors (such as pressure, density, or temperature).

    In OneWireless, the SmartRadar FlexLine field devices use the OneWireless network to integrate to anysupervisory system, such as Entis or Experion to optimise the reliability, improve safety and security, and ensure

    regulatory compliance.

    2 INTRODUCTION

    9

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    10/78

    2 INTRODUCTION

    10 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    11/78

    3 Configuration

    The following topics describe how to configure the OneWireless infrastructure, the SmartRadar FlexLine field

    devices, and the protocol tunneling.

    Related topics

    Configuring OneWireless infrastructure on page 12

    Configuring SmartRadar FlexLine field device on page 22

    Configuring the protocol tunneling on page 29

    11

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    12/78

    3.1 Configuring OneWireless infrastructure

    3.1.1 Configuring WDM using the First Time Configuration Wizard

    After installing the WDM, you need to configure the WDM to enable it to function in the OneWirelessNetwork. The First Time Configuration Wizardguides you through the initial configuration of the WDM.

    The First Time Configuration Wizardappears ONLY when you log on to the OneWireless user interface for

    the first time.

    Considerations

    The following are some of the network configuration rules that you must follow while configuring the network

    properties.

    FDN and PCN must be on separate subnets.

    FDN IP address must be outside the FDAP IP address range.

    FDN subnet mask must include FDN IP address and FDAP IP address range.

    Default PCN gateway must be on the same subnet as PCN.

    AttentionIf you are performing a migration, skip this section and proceed with the tasks available in the OneWireless Migration

    Users Guide.

    To configure WDM using the First Time Configuration Wizard

    1 Log on to the OneWireless user interface using the default User IDand Password.

    The First Time Configuration Wizardappears.

    2 On the Welcomepage of the First Time Configuration Wizard, click Next.

    3 On the Wireless Device Manager Configurationpage, click Configure New Wireless Device Manager

    and click Next.

    3 CONFIGURATION

    12 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    13/78

    4 On the Wireless Device Manager Settingspage, type the WDM Tag Nameand the Description.

    The Tag Nameis the unique name that is used to identify the WDM. It can be up to 16 characters long and

    must begin with an alphabetic character. Do not use special characters in the Tag Name; underscore is the

    only acceptable character. After completing the initial configuration, you cannot change the WDM name.

    The Descriptioncan be up to 255 characters long.

    5 If you need to configure redundant WDM, then under Redundancy Configuration, configure thefollowing:

    a Select Enable redundancy for this Wireless Device Managercheck box.

    b Click the Redundancy Role, as required. You can select either Primaryor Secondaryoption depending

    on the redundancy role.c In the Partner PCN IP Addressbox, type the IP address of the partner WDM.

    Tip

    When redundancy is enabled, the primary WDM is assigned physical ID A and the secondary WDM is

    assigned physical ID B. The physical IDs are displayed in the UI during normal operation. Tagging the

    physical hardware with matching labels makes it easy to distinguish the WDMs later.

    6 Click Next.

    The Location Settingspage appears.

    3 CONFIGURATION

    13

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    14/78

    Attention

    If you have selected the Redundancy Roleas Secondaryin the Wireless Device Manager Settingspage, then

    the Location Settingspage options are disabled.

    7 Under Location, select the Country Code.

    The country code is used to define any location-specific settings within the OneWireless Network. For

    example, radio frequency options are location dependent and vary depending on the country code setting.

    After completing the first time configuration, you cannot modify the Country Code.8 Under ISA 100 Network ID, type the Network ID.

    The ISA100 Network ID is the unique identifier for the network. It must contain a value between 2 (default)

    and 65535. After completing the first time configuration, you cannot change the Network ID.

    9 Click Next.

    The Network Settingspage appears.

    10 Under Field Device Network (FDN), configure the network settings for the wireless field device network as

    follows.

    Field Device Network IP Address: These settings are used to configure the wireless field devicenetwork Ethernet connection for the WDM. This is used for communication with FDAP.

    Attention

    After completing the initial configuration, you cannot change the Field Device Network IP Addressspecified

    in the First Time Configuration Wizard.

    Subnet Mask: A subnet mask identifies the bits of an IP address that are reserved for the network

    address. For example, if the IP address of a particular node is 192.168.2.3 with a subnet mask of255.255.255.0, the subnet mask indicates that the first 24 bits of the address represent the network

    address. The last 8 bits can be used for individual node addresses on that network.

    Assign Addresses to Field Device Access Points (Enable DHCP Server): Select this check box to

    enable the WDM to act as the DHCP Server. Ensure you do not select the check box if the network hasanother DHCP Server. It is recommended to enable the WDM to act as the DHCP Server.

    Field Device Access Point IP Address: This option is enabled only if you have selected the Enable

    DHCP Servercheck box. Accept the default range or configure the IP address range according to thenetwork settings in the plant network. The WDM that acts as the DHCP Server assigns IP addresses

    based on the range specified. Ensure that the IP addresses of the Wireless Infrastructure Nodes are not

    within the DHCP address range.

    3 CONFIGURATION

    14 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    15/78

    If you do not enable DHCP Server during the first time configuration, it is possible to enable this at a

    later stage using the Property Panel.

    11 Under Process Control Network (PCN), configure the process control network settings as follows.

    Process Control Network IP Address: The process control network settings are used to configure the

    process control network Ethernet connections for the WDM. This is used for communication with

    monitoring applications and external controllers.

    Subnet Mask

    Default gateway: Used to access the subnets outside the PCN subnet. This is an optional configuration

    option.

    12 Click Next.

    The Network Timepage appears.

    13 Click Use NTPServeror Use System Time, as required.

    You can use either the NTP server or system time to configure the network time of the OneWirelessNetwork.

    3 CONFIGURATION

    15

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    16/78

    Attention

    By default, the network time is configured as the system time.

    Consider the following while configuring an external NTP server.

    NTP server should be on the PCN or FDN.

    NTP server IP address must be within FDN or PCN subnet unless a default gateway has been configured

    on the PCN subnet and the NTP server is accessible through the default gateway.

    NTP server IP address should not overlap with the FDN and PCN IP addresses. NTP server IP address should not overlap with FDAP IP address range, if DHCP Server is enabled.

    14 If you are selecting NTP server, enter the NTP Server IP Addressand click Next.

    The Administrator Informationpage appears.

    15 Type the user name and password in the Administrator Name, New Password, and Confirm Password

    fields.

    The default user name configured for the WDM is administrator. You can change the default user name

    in the First Time Configuration Wizard, if required. However, you cannot change the user name aftercompleting the initial configuration.

    The password must contain at least one character and can contain up to 32 characters. It should not start

    or end with a space and must not contain single quote ().

    16 Click Next.

    The Configuration Summarypage appears which displays the summary of all the configuration

    information specified in the First Time Configuration Wizard. An incorrect entry is indicated by a

    warning icon. Hovering the mouse over the icon displays a tooltip with the information about the incorrectentry.

    3 CONFIGURATION

    16 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    17/78

    17 Verify the WDM settings, correct errors if any, and then click Finish.

    If there are any errors in the configuration information that you have provided, then the system does notallow you to click Finish.

    18 On the Browser Redirectdialog box, click OK.

    The wizard redirects the Web browser to the revised process control network IP address.

    Attention

    If you are configuring the WDM to use the same process control network IP address, then the wizard redirects

    the Web browser.

    If you have configured the WDM using a different PCN IP subnet than the computer, then you need to

    reconfigure the network settings of the computer to access the user interface using the IP address on the new

    subnet.

    3.1.2 Provision the devices using over-the-air provisioning method

    Devices in the OneWireless Network can be provisioned using over-the-air provisioning method. WDM

    provisions the access points and the access points that are enabled to function as provisioning devices can

    provision the field devices. To enable over-the-air provisioning capability, you must enable this feature in theuser interface.

    Any access point that is in the factory default state, when connected to the OneWireless Network can join the

    network as an unprovisioned device. In this state, the WDM contains only the basic details about the device

    such as the Tag Name, EUI64, and Radio Revision. Also, there is no active data communication between theWDM and the device in the unprovisioned state. You can accept or reject an unprovisioned device using the

    user interface. If accepted, the WDM sends the provisioning data to the device and the device transitions to

    provisioning state. A device with the new security data sends join request to the WDM.

    To provision the access points using over-the-air provisioning method

    1 On the Selection Panel, select the WDM.

    2 On the Property Panel, expand System Manager.

    3 Under ISA100 Network Provisioning, in the Over the Air Provisioninggroup, select Enabled.

    The WDM is enabled for over-the-air provisioning support.

    3 CONFIGURATION

    17

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    18/78

    4 Click Apply.

    The unprovisioned access points start appearing in the Selection Panel. You can filter the device list to view

    only the unprovisioned access points in the network.

    5 On the ribbon bar, in the Filtergroup, click Device Status> Un-Provisioned.

    6 Expand the extended Selection Panel to view the available device parameters.

    7 Select the required access point in the Selection Panel or the map view and then click Accepton the ribbon

    bar.

    3 CONFIGURATION

    18 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    19/78

    Attention

    You can select multiple access points using the Selection Panel or the map view. Use SHIFT+clickto select

    multiple items in a successive list. Use CTRL+clickto select multiple items not in succession.

    It is recommended that you select and accept only 10 devices at a time.

    The Accept Over the Air Devicesdialog box appears. The dialog box displays all the unprovisioned access

    points that you have selected for enabling over-the-air provisioning.

    8 Click Accept.

    The Progresscolumn displays the status as In Progress, Provisioning, and then Completedwhen

    complete. Do not close the dialog box when over-the-air provisioning is initiated for devices.

    9 Click Close.

    The Accept Over the Air Devicesdialog box closes.

    Attention

    R220 SmartRadar FlexLine field devices can only be provisioned using the over-the-air provisioning method.

    To provision SmartRadar FlexLine field devices using over-the-air provisioning method

    1 On the Selection Panel, select the access point.

    2 On the Property Panel, expand Device Management.

    3 Under Over The Air Provisioning, click Enable for 60 Minutes.

    3 CONFIGURATION

    19

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    20/78

    The access point functions as a provisioning device for 60 minutes. The unprovisioned SmartRadar FlexLinefield devices that are in the factory default state start appearing in the Selection Panel. Note that if you do

    not accept or reject the devices within 60 minutes, the devices automatically disappear from the user

    interface.

    4To filter the SmartRadar FlexLine field device list:On the ribbon bar, in the Filtergroup, click Device Status> Un-Provisioned.

    The unprovisioned devices appear in the Selection Panel. The extended Selection Panel enables you to view

    the available device parameters.

    The device establishes a communication link with the access point after it attains the unprovisioned state.This link persists even if the device is not provisioned using the connected access point. If the device needs

    to be provisioned using a different access point, reject the device and then delete it from the user interface,

    so that the device can rejoin through a different access point for provisioning.

    5 Select the required SmartRadar FlexLine field device in the Selection Panel or the map view and then clickAccepton the ribbon bar.

    Attention

    You can select multiple access points using the Selection Panel or the map view. Use SHIFT+clickto selectmultiple items in a successive list. Use CTRL+clickto select multiple items not in succession.

    It is recommended that you select and accept only 10 devices at a time.

    The Accept Over the Air Devicesdialog box appears. The dialog box displays all the unprovisioned

    devices that you have selected for enabling over-the-air provisioning.

    3 CONFIGURATION

    20 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    21/78

    Attention

    To reject a device from joining the network using over-the-air provisioning method.

    1. Select the required device and click Rejectin the ribbon bar.

    The Reject Over the Air Devicesdialog box displays.

    2. Click Reject.

    The Progresscolumn displays the status as In Progress, and then Completed, when complete.

    3. Click Close.

    The Reject Over the Air Devicesdialog box closes.

    6 Click Accept.

    The Progresscolumn displays the status as In Progress, Provisioning, and then Completed, when

    complete. Do not close the dialog box when over-the-air provisioning is initiated for devices.

    7 Click Close.

    The Accept Over the Air Devicesdialog box closes.

    All the field devices that you have selected for over-the-air provisioning are provisioned.

    Attention

    By default, the selected SmartRadar FlexLine field devices are provisioned and joined as line powered routers.

    Select Device Management> Routing Assignment> Routing Disabledto disable the routing field devices tofunction as line powered routers.

    3.1.2.1 Removing the provisioning key from SmartRadar FlexLine gauge

    To enable the SmartRadar FlexLine gauge to join another network, you must remove the security configuration

    on the device and then reprovision the device using over-the-air provisioning.

    To remove the provisioning key from SmartRadar FlexLine gauge

    1 On SmartView, press the UP ARROW and DOWN ARROW simultaneously (MENUpush buttons) to view

    the menu items on the display.

    2 On the display, scroll to the commandsitem using the MENUbuttons.

    3 Press the LEFT ARROW and RIGHT ARROW (SELECTpush buttons) simultaneously.

    You are prompted to enter the password. The default password for SmartView is AAAAAA.

    4 Use the MENUpush buttons to enter the password and then press the SELECTpush buttons.

    The list of commandsappears.

    5 Scroll to select the CAN-1WL FlexConn board name and then press the SELECTpush buttons.

    6 Scroll to select boardand then press the SELECTpush buttons.

    7 Scroll to select Restore Defaultthen press the SELECTpush buttons.

    The provisioning key on the SmartRadar FlexLine gauge is now removed.

    3 CONFIGURATION

    21

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    22/78

    3.2 Configuring SmartRadar FlexLine field device

    3.2.1 Loading the Device Description file

    A Device Description (DD) file is usually a zip file that is available on the disk supplied in the HoneywellProcess Solutions website. It contains information about the device type, commands that are supported by the

    device, and other device-specific data. A DD file for a particular field device is used to describe the device and

    to interpret messages and the device status.

    Attention

    To ensure consistency in the channel names, load the DD files before the device joins the network.

    To load the Device Description file

    1 On the ribbon bar, in the Maintenancegroup, click Templates.

    The Load DD Filedialog box appears.

    2 Click Load DD File.

    3 Browse to the directory location of the DD file.

    4 Select the DD file and click Open.

    The DD file is uploaded to the WDM and an upload success message appears.

    5 Click Closeto close the Load DD Filedialog box.

    6 Repeat steps to load the DD files for all the device types.

    3.2.2 Configuring routing assignment

    After joining the network for the first time, a field device capable of operating as a router and an I/O device

    initializes its routing assignment based on the current default routing policy. It is possible to override the default

    routing policy by configuring routing assignment for field devices. Configuring device routing assignment

    results in restarting the device with a new role.Considerations

    Device routing assignment can be configured only for devices that are capable of operating as routers andI/O devices.

    To configure routing assignment

    1 On the Selection Panel, select the field device.

    2 On the Property Panel, expand Device Management.

    3 Select Routing Assignment, as appropriate.

    The following are the Routing Assignmentoptions available.

    Routing Disabled Disables the ability of a routing field device to function as a router. The field

    device can function only as an I/O device.

    Routing Enabled Enables the routing field device to function as a router and an I/O device. The

    default join policy configured is Follow System Manager Policy.

    Not Applicable

    Does not apply to devices that are capable of operating as access points.

    Does not apply to devices that are only capable of operating as routers.

    4 Select one of the following Join Assignmentoptions, as required.

    3 CONFIGURATION

    22 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    23/78

    The Join Assignmentoverrides the system manager join policy. This is applicable only for routing field

    devices.

    Join Disabled Disables device-join through this device.

    Join Enabled Enables device-join through this device.

    Follow System Manager Policy Enables the device to follow the system manager join policy.

    Device-join through this device depends on the configured system manager join policy.

    The Join Statusis a read-only parameter that indicates the resultant join state for all the devices.

    Wireless Infrastructure Nodes, FDAP access points, and FDAP routers have the Join Assignment

    permanently set to Join Enabled.

    Non-routing field devices have the Join Assignmentpermanently set to Join Disabled.

    Routing field devices have the default Join Assignmentset to Follow System Manager Policy.

    By default, the selected SmartRadar FlexLine field devices are provisioned and joined as line powered

    routers. Select Device Management> Routing Assignment> Routing Disabledto disable the routingfield devices to function as line powered routers.

    5 Click Apply.

    3.2.3 Configuring SmartRadar FlexLine field device channels

    3.2.3.1 Configure Mode and Scale

    To configure Scale

    1 On the Selection Panel, select the SmartRadar FlexLine field device channel.

    2 On the Property Panel, expand Process Variableto view the following read-only parameters in the

    OneWireless user interface.

    Attention

    The configuration of the engineering units should be performed using the Engauge tool only. The parameter values

    of the sensor cards get reflected in the OneWireless user interface as read-only parameters.

    EU at 100%: Specifies the high range PV value in Engineering Units.

    EU at 0%: Specifies the low range PV value in Engineering Units.

    Units Index: Specifies the unit of the measurement value. The value varies according to the sensor typeselected for a channel. For example, the process value of the TII-XR sensor card is displayed asCH01_AI_1and the Units Index is set to m.

    3 Click Apply.

    Attention

    After applying the changes, the newly configured values appear under the Scalepanel.

    To configure Mode

    1 On the Property Panel, expand Mode.2 In the Targetlist, select the mode as required.

    The mode types available are Normal, OOS, and Auto.

    3 Click Apply.

    3.2.3.2 Add channels to publication groups

    Perform the following steps to enable/disable the PV publication capability of field devices.

    3 CONFIGURATION

    23

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    24/78

    To add channels to publication groups

    1 On the Selection Panel, select the SmartRadar FlexLine field device channel.

    2 On the Property Panel, expand Input Publicationpanel.

    3 In the Channeldrop-down list, select the channels for which data publication needs to be enabled.

    Attention

    To disable data publication, select Nonein the Channellist.

    4 Click Apply.

    3.2.3.3 Remove channels from publication groups

    To remove channels from publication groups

    1 On the Selection Panel, select the SmartRadar FlexLine field device channel.

    2 On the Property Panel, expand Input Publication.

    3 For the channel to be deleted from the publication group, click Nonein the Channeldrop-down list.

    4 Click Apply.

    3.2.4 Activating SmartRadar FlexLine field device in OneWireless Network

    The ISA100.11a field devices maintain a database of process configuration, identification, and diagnostic

    information in memory. WDM allows accessing this information from the SmartRadar FlexLine client

    applications (CIU Prime hardware or Engauge software). This enables monitoring the ISA100.11a field deviceslike any other field device.

    OneWireless Network uses serial communication interface to support data transmission between the

    applications and the WDM. It also uses Ethernet/UDP interface for data transmission.

    3 CONFIGURATION

    24 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    25/78

    3.2.4.1 Activate ENRAF Ethernet UDP interface on the OneWireless user interface

    To activate ENRAF Ethernet/UDP interface on the OneWireless user interface

    1 On the Selection Panel, expand the WDM icon and select ENRAF.

    2 On the Property Panel, expand Configurationpanel.

    3 In the Interfacelist, click Ethernet/UDP Interface.

    4 Under the Ethernet/UDP Interface Options, the UDP port number of the port on which the WDM isconnected is displayed.

    5 Click Apply.

    3 CONFIGURATION

    25

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    26/78

    3.2.4.2 Configure CIU Prime and CIU Plus using the Ensite Pro configuration tool

    The following details describe the settings for CIU Prime configuration. For more information regarding the

    Ensite Pro configuration tool, refer to the Ensite Pro Configuration Tool Instructional manual.

    1 In the Edit CIU Primedialog box, enter the following details in HostPort1 and HostPort2.

    1. Baudrate Select 19200 as the baudrate from the drop-down list.2. Turn-around delay Enter 10 msec as the turn around delay.

    2 In the CIU Prime FieldPort Settingsdialog box, enter the following details in FieldPort.

    1. Time-out Enter 500 msec as the time-out

    2. Retries Enter 3 as the number of retries.

    3.2.4.3 Monitor performance of ENRAF interface

    To monitor performance of ENRAF interface

    1 On the Selection Panel, select the ENRAF interface.

    2 On the Property Panel, expand Statistics.

    3 Verify the following attributes to monitor the performance of the ENRAF interface.

    Message Rate: Number of messages processed by the interface, per second.

    Message Rate Max: Maximum number of messages processed by the interface, per second.

    4 Click Reset Statisticsto reset all the ENRAF interface statistics.

    3.2.5 Configuring field devices

    3.2.5.1 Configure field device properties

    To configure tag name and description

    1 On the Selection Panel, select the field device.

    2 On the Property Panel, expand Field Device Summary.

    3 Type the required Tag Name.

    3 CONFIGURATION

    26 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    27/78

    Attention

    You can change the Tag Name by double-clicking the field device name in the Selection Panel.

    4 Type the required Description.

    5 Click Apply.

    3.2.5.2 Configure publication rate

    The publication data for input and output field devices can be configured using the Input Publication panel in

    the Property Panel. Depending on the device type, a field device can have an Input Publication panel. This is

    determined by the DD file for the field device.

    The Input Publication panel contains the following configuration options.

    Contract Status A contract is a communication resource (bandwidth) allocation between two devices on

    the ISA100 network. The following are the status values that are displayed depending on the status of the

    contract.

    Not Configured- No contract established due to incorrect configuration of the device.

    Activating- Contract establishment is in progress.

    Active- Contract is active.

    Active, Negotiated Down- If a device requests a contract for periodic publications at a fast rate (such as1 second) and if the communication resources are not available, the contract is negotiated down to a

    slower publication period (such as 5 seconds).

    Terminating- Contract termination is in progress.

    Failed- Contract establishment is failed.

    Inactive- Contract is inactive.

    Rate The rate at which a field device publishes data.

    Attention

    Honeywell recommends that you set the Rateas 10 seconds.

    Stale Limit Defines the maximum number of stale input values that can be received before the input status

    is set to Bad. It is recommended that for 1 second publication period, the stale limit should be set to 15

    seconds. For all other publication periods (5 seconds, 10 seconds, 30 seconds, and 1 minute), the stale limitshould be set to 5.

    Destination or Source Destination of publication for output devices and source of publication for input

    devices, which is always the WDM.

    Channel The list of channels for which the publication configuration applies.

    Attention

    When a device joins the network, the WDM automatically configures its publication period as 30 seconds.

    To configure publication rate and stale limit

    1 On the Selection Panel, select the field device.

    2 On the Property Panel, expand Input Publication.

    3 CONFIGURATION

    27

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    28/78

    3 In the Ratefield, select the publication rate, as appropriate.

    4 In the Stale Limitfield, select the stale limit, as appropriate.

    5 Click Apply.

    3 CONFIGURATION

    28 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    29/78

    3.3 Configuring the protocol tunneling

    This release of ISA100 Flexline R220 supports integration with OneWireless R220. OneWireless R220 WDM

    supports GPU and Flexconn protocol tunnel. The Applications (Engauge tool/CIU Prime) that support GPU and

    Flexconn protocol tunnel, communicate with the WDM for configuring and monitoring the ISA100 FlexlineR220 devices.

    Protocol tunneling can be established for the SmartRadar FlexLine field device in the following two ways.

    1. Serial tunneling through RS-232 or RS-485

    2. Ethernet/UDP tunnelling

    The serial RS-232 is configured on COM1 of the WDM and serial RS-485 is configured on COM2 of the

    WDM. Redundancy is not supported with the serial RS-232 protocol tunneling. Multiple clients are supported

    with the Ethernet/UDP.

    3.3.1 Configure SmartRadar FlexLine field device interface

    To configure Interface Summary and Interface Object Parameters

    1 On the Selection Panel, select the field device.

    2 On the Property Panel, expand Interface Summaryand Interface Object Parameters.

    3 CONFIGURATION

    29

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    30/78

    3 Under Interface Summary, enter the following read/write parameter details.

    a Name Type the required name for the channel.

    b Description Type the required description for the channel.

    4 Under Interface Object Parameters, enter the following details.

    a Flexconn Instrument Address Enter the address of the instrument for FlexConn messages.

    AttentionEach instrument must have a unique FlexConn address.

    b GPU Instrument Address Enter the address of the instrument for GPU messages .

    Attention

    Each instrument must have a unique GPU address.

    c CIU Address Emulation Select Enabledor Disabledfrom the drop-down list.

    d CIU Instrument Address Enter the CIU instrument address.

    e GPU Publish Record Enable Select the GPU publish record from the drop-down list to view the

    information of the device provided in the GPU format.

    3.3.2 Configure ENRAF serial interfaceTo access the field device data, you need to configure the Enraf interface from the OneWireless user interface.

    Prerequisites

    Ensure the following:

    The SmartRadar FlexLine field devices are connected to the WDM using a serial cable.

    The SmartRadar FlexLine field devices are joined in the ISA100.11a network.

    The GPU address and the FlexConn address configured for a SmartRadar FlexLine field device should be

    unique for each device in the network.

    For more information regarding the GPU address and the FlexConn address, refer to the section Configure

    SmartRadar FlexLine field device interface on page 29.

    If RS-232 serial communication is required, then connect the RS-232 serial cable between the COM1 port of

    the WDM and the client .

    If RS-485 serial communication is required, then connect the RS-485 serial cable between the COM2 port ofthe WDM and the client .

    To configure ENRAF serial interface

    1 On the Selection Panel, expand the WDM icon and select ENRAF.

    2 On the Property Panel, expand Configurationpanel.

    3 In the Interfacelist, click Serial Interface.

    3 CONFIGURATION

    30 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    31/78

    4 Configure the following under Serial Interface Options.

    Serial Port: Select the serial port on which the serial cable is connected. The available options areCOM1 and COM2.

    Baud Rate: Select 19200as the baud rate for ENRAF serial interface.

    Parity: This is a read-only parameter and displays the value as None.

    5 Click Apply.

    3.3.2.1 Serial interface connection

    For serial interface connection, connect a serial cable from the interface client to the serial port on the WDM.

    Rs-232

    For RS-232, select the serial port on which the serial cable is connected as COM1.Signal Name Pin number

    9 pins 25 pins

    Protective ground Chassis 1

    DCD 1 8

    RXD 2 3

    TXD 3 2

    DTR 4 20

    Signal ground 5 7

    DSR 6 6

    RTS 7 4

    CTS 8 5

    3 CONFIGURATION

    31

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    32/78

    RS-485

    The Modbus, HART, and SmartRadar FlexLine (ENRAF) interfaces supports RS-485. For RS-485, select the

    serial port on which the serial cable is connected as COM2.

    Signal Name Pin number 9 pins

    Protective ground Chassis

    RXA 2

    RXB 8

    TXA 3

    TXB 7

    Signal ground 5

    3 CONFIGURATION

    32 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    33/78

    3.3.3 Configure ENRAF Ethernet/UDP interface

    You can convert Ethernet/UDP interface by using a Lantronix device or a serial-to-Ethernet/UDP driver.

    Following are the high-level tasks to be performed.

    Install and configure the Lantronix device.

    Assign an IP address to the Lantronix device.

    Configure the Standard Serial Tunnel firmware settings on the Lantronix device.

    Activate ENRAF Ethernet/UDP interface on the OneWireless user interface.

    For more information, refer to section Overview of SmartRadar FlexLine field devices on page 9.

    3.3.3.1 Install and configure the Lantronix device

    Install the Lantronix DeviceInstaller software on the SmartRadar FlexLine client machine using the

    documentation and media packaged with the device. After installing the DeviceInstaller software, assign an IP

    address to the Lantronix device.

    3.3.3.2 Assign IP address to the Lantronix device

    Perform the following steps to assign or reassign an IP address to the Lantronix device.

    To assign or reassign an IP address to the Lantronix device

    1 From the Startmenu, open Lantronix DeviceInstaller.

    2 Click Device> Assign IP Address.

    3 When prompted for device identification, enter the MAC addressof the Lantronix device and click Next.

    The MAC address is located on a sticker on the side of the device.

    3 CONFIGURATION

    33

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    34/78

    4 When prompted for the assignment method, choose Assign a specific IP addressto assign a static IP

    address to the Lantronix device and click Next.

    5 Enter the IP address, subnet mask, and default gatewayfor the Lantronix device and click Next.

    6 Click Assign.

    The device now uses the new IP address and has network access.

    3.3.3.3 Configure Standard Serial Tunnel settings on the Lantronix device

    Configure Standard Serial Tunnel firmware to enable it to properly tunnel SmartRadar FlexLine field device

    messages from the RS-232 serial port to the Ethernet port of the WDM.

    To configure Standard Serial Tunnel settings on the Lantronix device

    1 From the Startmenu, open Lantronix DeviceInstaller.

    2 In the Lantronix Devicestree on the left pane, select the Lantronix Xpress-DR or Lantronix Xpress-DR-

    IAP device name.

    3 On the Telnet Configurationtab, click Connect.

    4 When prompted, press Enterto go to the setup mode.

    5 On the Mainmenu, press 1on the keyboard to configure channel 1 and set the configuration parameters as

    follows:

    Baud Rate = 19200

    I/F Mode = 4C

    Flow = 00

    Port Number = 34568

    Connect Mode = CC

    Datagram Mode = 01

    The Remote IP Address can be entered only when the Datagram Mode is set to 01.

    Remote IP Address = IP Address of the WDM

    Remote Port = 55598

    Packet Control = 00

    Send Character 1 = 00

    Send Character 2 = 00

    6 Press 9on the keyboard, to save and exit the Lantronixmain menu.

    3 CONFIGURATION

    34 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    35/78

    4 Firmware upgrade

    The following topics describe how to upgrade the firmware of the WDM and the SmartRadar FlexLine field

    devices.

    Related topics

    Upgrading the WDM firmware on page 36

    Verifying the WDM firmware revision on page 38

    Upgrading the SmartRadar FlexLine field device firmware on page 39

    Upgrading the FDAP/Wireless Infrastructure Node firmware on page 40Upgrading the SmartRadar FlexLine field device firmware using the Engauge service tool on page 41

    35

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    36/78

    4.1 Upgrading the WDM firmware

    Download the latest OneWireless installation package (WDM firmware) from the Honeywell Process Solutions

    website.

    CAUTION

    Upgrading the WDM firmware makes the WDM offline for some time. During this operation, all the devicesdrop and join the network again.

    Once initiated, you cannot abort the firmware upgrade operation.

    The WDM must not be turned on while the upgrade is in progress.

    Prerequisites

    Ensure that the speed/duplex setting for the switch port to which the WDM is connected is set to Auto.

    To upgrade the WDM firmware

    1 On the Selection Panel, select the WDM.

    2 On the ribbon bar, in the Upgrade group, click Application.

    The WDM Updatedialog box appears.

    3 Click Browseto navigate to the directory location of the Platformfirmware file and click Open. The WDM

    firmware file has a .tar.gzextension.

    The WDM Updatedialog box displays the upload status. Once complete, the Firmware Filebox displaysthe uploaded firmware file.

    4 Click Update.

    The firmware upgrade starts and once complete, the user interface displays a message indicating the result offirmware upgrade operation.

    4 FIRMWARE UPGRADE

    36 www.honeywell.com

    http://www.honeywellprocess.com/
  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    37/78

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    38/78

    4.2 Verifying the WDM firmware revision

    To verify the WDM firmware revision

    1 On the Selection Panel of the OneWireless user interface, select the WDM.

    2 On the Property Panel, expand Device Manager Summary.3 Under Identificationgroup, review the firmware version displayed in the Revisionfield.

    4 FIRMWARE UPGRADE

    38 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    39/78

    4.3 Upgrading the SmartRadar FlexLine field device firmware

    The devices at the farthest hop level must be upgraded first.

    Sensor firmare

    To upgrade the SmartRadar FlexLine sensor firmware, refer to Upgrading CAN-1WL FlexConn board of

    SmartRadar FlexLine gauge on page 59.

    Radio firmware

    1 On the Selection Panel of the OneWireless user interface, select the field device.

    You can select multiple devices of the same type using the Selection Panel or the map view. Use SHIFT

    +click to select multiple items in a successive list. Use CTRL+click to select multiple items not in

    succession.

    2 On the ribbon bar, in the Upgradegroup, click Radio.

    The Radio Firmware Upgradedialog box appears.

    3 In the Available Firmware Fileslist, select the required firmware upgrade files.

    By default, the firmware upgrade file appears in the list. If the file is not available in the list, perform the

    following steps to open the firmware file.

    a Click Addto browse to the directory location of the firmware upgrade file.

    b Click Open.

    4 Click Upgrade.

    The Radio Firmware Upgradedialog box appears.

    The Firmware Upgrade Statusdialog box displaying the status of the upgrade appears. Closing the dialogbox allows the upgrade operation to run in the background. The upgrade status is displayed in the status bar.Click the firmware upgrade status box to open the dialog box again. If multiple users are simultaneously

    upgrading different device firmware, all the users can view the progress of all the device upgrades.

    5 Close the Firmware Upgrade Statusdialog box.

    6 Verify the upgraded version of the firmware is as follows:

    1. On the Selection Panel of the OneWireless user interface, select the field device.

    2. On the Property Panel, expand Device Manager Summary.

    3. Under Identificationgroup, review the firmware version displayed in the Sensor Revisionfield.

    4 FIRMWARE UPGRADE

    39

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    40/78

    4.4 Upgrading the FDAP/Wireless Infrastructure Node firmware

    Download the latest OneWireless installation package from the Honeywell Process Solutions website.

    To upgrade the FDAP/Wireless Infrastructure Node firmware

    1On the Selection Panel, select the FDAP/Wireless Infrastructure Node.You can select multiple devices using the Selection Panel or the map view. Use SHIFT+click to select

    multiple items in a successive list. Use CTRL+click to select multiple items not in succession.

    2 On the ribbon bar, in the Upgradegroup, click Radio.

    The Radio Firmware Upgradedialog box appears.

    3 In the Available Firmware Files list, select the required firmware upgrade file.

    By default, the firmware upgrade file appears in the list. If the file is not available in the list, perform the

    following steps to open the firmware file.

    a Click Addto browse to the directory location of the firmware upgrade file.

    b Click Open.

    4 Click Upgrade.

    The Firmware Upgrade Statusdialog box appears. The Progress column displays the progress of the

    upgrade.

    Attention

    To abort any firmware upgrade operation, click the Abort Upgrade icon adjacent to the upgrade status. To remove the devices for which the firmware upgrade has been completed, click the Clear Upgrade icon

    adjacent to the upgrade status.

    5 Close the Firmware Upgrade Statusdialog box.

    4 FIRMWARE UPGRADE

    40 www.honeywell.com

    http://www.honeywellprocess.com/
  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    41/78

    4.5 Upgrading the SmartRadar FlexLine field device firmware using theEngauge service tool

    The Engauge service tool is used for upgrading the SmartRadar FlexLine field device firmware. For moreinformation regarding the Engauge service tool, refer to the Service Manual SmartRadar FlexLine.

    Perform one of the following methods to upgrade the firmware based on the boards which need to be upgraded:

    1. The sensor boards (TII-XR, FCI-HT, FII-VT, FII-SMV, FII-RTD, HCI-GPU, HCI-BPM, and FII-DO) can be

    upgraded through the Engauge tool using the protocol tunnel.

    2. HCI-1WL (CAN-1WL) board can also be upgraded through the OneWireless user interface through the

    Application Firmware Upgrade.

    Attention

    The HCI-1WL (CAN-1WL) board should not be upgraded using the Engauge tool. This results in the SmartRadar

    FlexLine field device dropping from the network permanently and it also damages the card.

    Considerations

    Following are some of the considerations for upgrading the device firmware.

    You can upgrade only the application firmware or radio firmware of a device at a time. You can upgrade only the firmware of three devices simultaneously from the OneWireless user interface.

    Starting the radio firmware upgrade operation of lower hop and upper hop devices simultaneously, results inthe failure of upgrade operation of the lower hop device. When the devices are in different hops, it is

    recommended to perform the upgrade of only one device at a time.

    Upgrading the radio firmware of a device, which routes communication between other devices, results in

    communication failure .

    To upgrade the SmartRadar FlexLine field device firmware for the cards using Engauge service tool

    1 Double-click the module icons in the Engauges explorer, to select each FlexConn module of the

    SmartRadar FlexLine system.

    The board descriptor is then loaded with the tab pages. Select the tab pages, to enter the settings of the

    specific module.

    2 On the Engauge service tool explorer, select the required FlexConn module on the left panel.

    3 Right-click the FlexConn module and choose Firmware Update....

    The FlexConn Firmware Update Engaugedialog box appears.

    4 FIRMWARE UPGRADE

    41

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    42/78

    4 Depending on the firmware type, the available upgrade files appear by default. Select the required file from

    the list of upgrade files.

    If the file is not available in the list, perform the following steps.

    a Click Browseto browse to the directory location of the firmware upgrade file.

    b Click Open.

    5 Click Start.

    The upgrade status is displayed in the status bar.

    6 Close the FlexConn Firmware Update Engaugedialog box.

    7 Enter the Time Outvalue in the Engauge tool as 9999 ms.

    4 FIRMWARE UPGRADE

    42 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    43/78

    5 Before you begin migration

    The following topics assists you in understanding, planning, and performing the migration of standalone

    OneWireless Network.

    Related topics

    Supported migration paths on page 44

    R120 to R220 migration on page 46

    R210 to R220 migration on page 66

    43

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    44/78

    5.1 Supported migration paths

    Qualified firmware upgrade paths

    From R220.1, you can upgrade the Field Device Access Point (FDAP), Cisco Aironet 1552S Access Point, and

    ISA100 field devices firmwares to R220 from all previous OneWireless R2xx releases. Supports upgrade ofFDAP, Cisco Aironet 1552S Access Point, and field devices firmware from R200 > R220, R201 > R220, R202

    > R220, and R210 > R220.

    Attention

    WDM must be upgraded only from previous release, that is, from R210 to R220. The upgrade from R200/R201/R202

    to R220 is not supported.

    The following figure illustrates the valid migration paths supported for SmartRadar FlexLine R220. It also

    identifies the base release (minimum software release level) at which a node must be, to start the migration.

    The qualified migration paths which are supported for SmartRadar FlexLine R220 are as follows. Ensure that

    you perform the migration in the sequence specified in the table.

    Table 1: Qualified migration paths

    Current Release Migration path to be followed

    OneWireless R120.1 Patch 4/Patch 5/

    Patch 6

    OneWireless R120.1 Patch 4/Patch 5/Patch 6 > OneWireless R120.1 Patch 7 >

    OneWireless R120.1 Patch 11 > OneWireless R220.1

    5 BEFORE YOU BEGIN MIGRATION

    44 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    45/78

    Current Release Migration path to be followed

    OneWireless R120.1 Patch 7/Patch 8/

    Patch 9/Patch 10

    OneWireless R120.1 Patch 7/Patch 8/Patch 9/Patch 10 > OneWireless R120.1

    Patch 11 > OneWireless R220.1

    OneWireless R210 OneWireless R210.1 > OneWireless R220.1

    5 BEFORE YOU BEGIN MIGRATION

    45

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    46/78

    5.2 R120 to R220 migration

    Related topics

    Migrating from R120.1 to R220 checklist on page 46

    Considerations for migration on page 47Verifying the OneWireless patch version on page 48

    Installing the OneWireless R120 patch on page 49

    Upgrading Multinode firmware to the latest R120 firmware on page 49

    Upgrading SmartRadar FlexLine gauge firmware to the latest R120 firmware on page 50

    Decommissioning R120 SmartRadar FlexLine field devices on page 50

    Exporting security key database from R120 server on page 50

    Installing and configuring the WDM on page 51

    Configuring network properties on the computer on page 52

    Logging on to OneWireless user interface on page 53

    Performing migration using the First Time Configuration Wizard on page 53

    Loading the Device Description file on page 22

    Downloading the upgrade files from the WDM on page 57

    Upgrading the SmartRadar FlexLine gauge radio firmware to R220 radio firmware on page 58

    Upgrading CAN-1WL FlexConn board of SmartRadar FlexLine gauge on page 59

    Upgrading Wireless System Gateway (WSG) and Multinode to the R220 firmware on page 59

    Verifying if the migrated devices have joined the network on page 62

    Downgrading Multinode mesh firmware on page 63

    Configuring external interfaces on page 64

    Re-configuring OPC/HART/MODBUS interfaces on page 64

    5.2.1 Migrating from R120.1 to R220 checklist

    This topic provides a checklist that describes the significant tasks to be performed for migrating fromOneWireless R120 to the target release. The checklist also serves as a ready reference to review the progress ofmigration as you move from one phase of your migration to another. The sections following the checklist

    provide the details about each task in detail.

    Ensure that the OneWireless Server is installed with OneWireless R120.1 (base release). This documentdescribes only the tasks that you need to perform for migrating from OneWireless R120.1 to R220. If your

    system is installed with any of the releases prior to R120.1, you must migrate to R120.1 and then use this

    document to migrate to R220. To migrate from any releases earlier than R120.1, refer to the migration

    documentation specific to that release.

    Attention

    Ensure that you perform the migration tasks in the sequence in which the tasks are listed in the checklist.

    CAUTIONIf your OneWireless R120 network is deployed with both Honeywell XYR 6000 field devices and Honeywell

    Enraf SmartRadar FlexLine gauge, ensure that you upgrade the firmware of the XYR 6000 field devices first and

    then proceed with the upgrade of the SmartRadar FlexLine gauge.

    For more information regarding the migration of the Honeywell XYR 6000 field devices, refer to the OneWireless

    Migration Users Guide.

    5 BEFORE YOU BEGIN MIGRATION

    46 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    47/78

    Task Go to Done?

    Step 1 Review and address the migration considerations. Considerations for migration on page 47

    Step 2 Verify the patch version installed on the

    OneWireless server.

    Verifying the OneWireless patch

    version on page 48

    Step 3 Install the latest available OneWireless R120

    patch.

    Installing the OneWireless R120 patch

    on page 49

    Step 4 Upgrade the Multinode firmware to R120 latestfirmware.

    Upgrading Multinode firmware to thelatest R120 firmware on page 49

    Step 5 Upgrade the XYR 6000 and SmartRadar

    FlexLine gauge firmware to R120 latest

    firmware.

    Upgrading SmartRadar FlexLine gauge

    firmware to the latest R120 firmware on

    page 50

    Step 6 Decommission the R120 field devices. Decommissioning R120 SmartRadar

    FlexLine field devices on page 50

    Step 7 Export the security key database from R120

    server.

    Exporting security key database from

    R120 server on page 50

    Step 8 Install and configure the WDM. Installing and configuring the WDM on

    page 51

    Step 9 Configure network properties on the computer

    that will be used for accessing the OneWirelessuser interface.

    Configuring network properties on the

    computer on page 52

    Step 10 Log on to the OneWireless user interface. Logging on to OneWireless user

    interface on page 53

    Step 11 Perform migration using the First Time

    Configuration Wizard.

    Performing migration using the First

    Time Configuration Wizard on page 53

    Step 12 Load the R220 DD files for the field devices. Loading the Device Description file on

    page 22

    Step 13 Download and save the upgrade files from the

    WDM.

    Downloading the upgrade files from the

    WDM on page 57

    Step 14 Upgrade the SmartRadar FlexLine gauge radio

    firmware to R220 radio firmware.

    Upgrading the SmartRadar FlexLine

    gauge radio firmware to R220 radio

    firmware on page 58Step 15 Upgrade the CAN-1WL FlexConn board of

    SmartRadar FlexLine gauge.

    Upgrading CAN-1WL FlexConn board

    of SmartRadar FlexLine gauge on

    page 59

    Step 16 Upgrade Wireless System Gateway (WSG) and

    Multinodes to the R220 firmware.

    Upgrading Wireless System Gateway

    (WSG) and Multinode to the R220

    firmware on page 59

    Step 17 Verify if the migrated devices have joined the

    network.

    Verifying if the migrated devices have

    joined the network on page 62

    Step 18 Configure the external interfaces. Configuring external interfaces on

    page 64

    Step 19 Re-configure the OPC/HART interfaces. Re-configuring OPC/HART/MODBUS

    interfaces on page 64

    5.2.2 Considerations for migration

    Review and address the following considerations before starting the migration.

    OneWireless R120 network configured with Network ID 1

    If your OneWireless R120 system is configured with Network ID 1, to migrate to R220 you must re-provision

    all the devices in the network. The valid Network ID range in the OneWireless R220 is between 2 and 65535.

    5 BEFORE YOU BEGIN MIGRATION

    47

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    48/78

    When migrating from OneWireless R120 with a Network ID 1, all the devices must be re-provisioned before the

    migration as follows:

    If the device sensor firmware and the radio firmware are already migrated from R120 to R220, configure the

    R220 system using the First time Configuration Wizard as a new system and provision all the devices in the

    ISA100.11a network using over-the-air provisioning method.

    If the device sensor firmware and the radio firmware are still loaded with R120 versions, initialize the Key

    Server database using Database Manager (dbman), select a network ID between 2 and 65535, and then

    provision all the devices in the network before starting the migration.

    Publish period in OneWireless R120 devices

    The configured publish period in R120 devices cannot be migrated to R220. In R220, the publish period is

    determined by the WDM. When the migrated devices first join the network, the WDM initializes the publishperiod as 10 seconds . The publish period can then be configured as required.

    Attention

    For Honeywell Enraf R120 SmartRadar FlexLine gauge, it is recommended to configure the publish period only as

    one second.

    Replace wnsiadevfmw.exefile in OneWireless R120 system

    In the OneWireless R120 system, you must replace the wnsiadevfmw.exefile located at C:\Program Files\Honeywell\OneWireless\System\Bin, with version 120.1.33.4.

    Cisco switch port configuration setting

    In case you plan to set up a redundant WDM, ensure that switch port setting are configured for Cisco ports

    where FDN and PCN ports of WDM are connected. For more information, refer to OneWireless Migration

    Users Guide.

    5.2.3 Verifying the OneWireless patch version

    Verify the version of the patch installed on your OneWireless server as follows:

    Open Control Panel> Add or Remove Programs.The Add or Remove Programswindow lists all the OneWireless R120 patches installed on the system.

    5 BEFORE YOU BEGIN MIGRATION

    48 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    49/78

    5.2.4 Installing the OneWireless R120 patch

    OneWireless R120 patch 11 is a mandatory patch that must be installed on the OneWireless R120 server for

    migrating to OneWireless R220. It is mandatory to update the server components and the firmware components

    to the latest patch revision.

    You can download the latest OneWireless patch from the Honeywell Process Solutions website (http://www.honeywellprocess.com). For information about installing the patch, refer to the Software Change Notice

    available with the patch.

    5.2.5 Upgrading Multinode firmware to the latest R120 firmware

    Multinode sensor radio firmware and mesh firmware must be upgraded to the latest R120 firmware revision

    before migration. Download the latest Multinode firmware files from the Honeywell Process Solutions website.

    In addition, the latest OneWireless R120 Multinode migration firmware files can also be downloaded from theWDM. For downloading the latest Multinode migration from WDM, refer to the section Downloading the

    upgrade files from the WDM on page 57.

    The following are the minimumsensor radio firmware and mesh firmware revisions of the Multinode requiredfor migrating to the latest OneWireless release.

    Sensor radio firmware Mesh firmware

    RAP120.133.11 for Patch 11 4.3.1.00.48 (included with OneWireless R120 Patch

    11)

    CAUTION

    It is mandatory that you first upgrade the multinode sensor radio firmware.

    5 BEFORE YOU BEGIN MIGRATION

    49

    http://www.honeywellprocess.com/http://www.honeywellprocess.com/http://www.honeywellprocess.com/
  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    50/78

    For more information about upgrading the Multinode firmware, refer to the section Upgrading Multinode

    firmware in the OneWireless R120 Getting Started with Honeywell OneWirelessguide.

    5.2.6 Upgrading SmartRadar FlexLine gauge firmware to the latest R120 firmware

    Upgrade the SmartRadar FlexLine gauge radio firmware and CAN-1WL FlexConn board firmware to the latest

    OneWireless R120 firmware revisions. Download the latest firmware files from the Honeywell Process

    Solutions website. In addition, the latest OneWireless R120 firmware files can also be downloaded from theWDM. For downloading the latest firmware from WDM, refer to the section Downloading the upgrade files

    from the WDM on page 57.

    OneWireless R120 Patch 12, Experion PKS R311.3 TP5, and Experion PKS R400.4 include all necessary filesrequired to migrate an XYR6000 or Enraf FlexLine field device to OneWireless R220.1. Firmware files are

    located under the .\Firmware\OneWireless_Migration directory and are listed in migration order.

    Honeywell SmartRadar FlexLine gauge CAN-1WL FlexConn board firmware revision

    The minimumfirmware revision of the Honeywell Enraf CAN-1WL FlexConn board required for migrating toOneWireless R220 is Revision 10, build 163. For more information about upgrading the FlexConn boards of a

    SmartRadar FlexLine gauge, refer to the Enraf CAN-Upgrade Manual SmartRadar FlexLine.

    The minimumradio firmware revision of the SmartRadar FlexLine field device required for migrating to

    OneWireless R220 is Revision 3, build 329 (RAP120.1-33.11).

    5.2.7 Decommissioning R120 SmartRadar FlexLine field devices

    To decommission the SmartRadar FlexLine field devices

    1 Inactivate the field device channels as follows.

    a In the Monitoringview of Wireless Builder, right-click the field device and choose Inactivate> Select

    Item(s) Content(s).

    A confirmation dialog box appears.

    b Click Yes.

    The field device channels appear as inactive (blue icon).2 In the Monitoringview, select all the devices and click the Delete icon on the toolbar.

    A confirmation dialog box appears.

    3 Click Continue.

    The Delete Selected object(s)dialog box appears.

    4 Click Delete Selected object(s).

    The selected wireless device blocks and their associated templates are deleted. The deleted devices nowappear as uncommissioned devices under the WSG.

    5.2.8 Exporting security key database from R120 server

    You must export the wireless security key database from the R120 Key Server Manager on the OneWirelessserver. The WDM imports the file from any location on the server during WDM migration.

    To export the security key database

    1 Click Start> Run.

    2 Type KeyServerExportTool.exe, and then press Enter.

    The Export R120 Datadialog boxis displayed.

    3 Connect the USB drive to the computer.

    5 BEFORE YOU BEGIN MIGRATION

    50 www.honeywell.com

    http://www.honeywellprocess.com/http://www.honeywellprocess.com/http://www.honeywellprocess.com/
  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    51/78

    4 On the Export R120 Datadialog box, click Browse, and then select a location on the USB drive.

    5 Click Export.

    A message appears indicating that the data is exported to the USB drive.

    6 Click OKto acknowledge the message and close the dialog box.

    5.2.9 Installing and configuring the WDM

    This section describes the high level tasks you must perform to install and configure the WDM.

    Mount the WDM on to a desired location.

    For more information about mounting a WDM, refer to the section Installing the WDM in the WDMUsers Guide.

    Connect an Ethernet cable from the FDN port of the WDM to the OneWireless switch where the

    OneWireless R120 server is connected.

    The following figures illustrate the typical OneWireless network before and after migration.

    Figure 1: OneWireless topology before migration

    5 BEFORE YOU BEGIN MIGRATION

    51

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    52/78

    Figure 2: OneWireless topology after migration

    5.2.10 Configuring network properties on the computer

    Prerequisites

    A desktop or a laptop computer for accessing the OneWireless user interface.

    Attention

    The steps in the following procedure are specific to Microsoft Windows XP operating system.

    To configure network properties on the computer

    1 Perform one of the following steps to open the Network Connectionsdialog box.

    Choose Start> Settings> Network Connections.

    Or

    Choose Start> Control Panel> Network Connections.

    2 Right-click the network port connected to the WDM and click Properties.

    3 On the Generaltab, select Internet Protocol (TCP/IP) check box, and then click Properties.

    Attention

    Note down the current settings in Internet Protocol (TCP/IP) Propertiesso that, if necessary, you can return to

    their original values.

    4 Configure the IP addressand the Subnet Maskas 192.168.1.xand 255.255.255.0respectively.

    Attention

    Do not configure the computer with the default IP address of the WDM, 192.168.1.1.

    5 Click OKto close the Internet Protocol (TCP/IP) Propertiesdialog box.

    6 On the Generaltab, click Configure.

    7 Click the Advancedtab and then in the Propertylist, click Link Speed & Duplex.

    8 In the Valuelist, click Auto Detectand then click OK.

    9 Click OKand close all the open dialog boxes.

    5 BEFORE YOU BEGIN MIGRATION

    52 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    53/78

    5.2.11 Logging on to OneWireless user interface

    Prerequisites

    One of the following recommended Web browsers must be installed on the computer.

    Microsoft Internet Explorer 7.0 or higher Firefox 3.6 or higher

    Google Chrome 12.0 or higher

    Recommend using a browser at a resolution of 1280 X 1024. Any resolution is supported but it may benecessary to navigate scroll bars or adjust zoom levels to view the entire interface.

    Microsoft Silverlight 5 plug-in is required on the computer used for accessing the user interface. If the

    computer has a prior version or it is not installed, then you are prompted to install or update the software

    when you attempt to connect to the WDM. Honeywell is an authorized distributor of the Silverlight softwareand a copy is maintained on the WDM for installs and upgrades; no internet or external connection is

    required.

    Attention

    Silverlight is backwards compatible. You can still run prior applications based on earlier versions of Silverlight. To

    save some initialization time during the first use on a new computer and if the computer has internet access, youcan pre-install the Silverlight 5 runtime environment at any time using the following link: http://

    www.microsoft.com/getsilverlight/Get-Started/Install/Default.aspx.

    Perform the following steps to log on to the OneWireless user interface.

    To log on to OneWireless user interface

    1 Open the Web browser and type the URL for the WDM in the address bar.

    If you are logging on to the user interface for the first time, use the default address, https://192.168.1.1 for

    logging on to the user interface.

    2 If a security warning appears, confirm or allow the security exception.

    3 In the User IDand Passwordfields, type the user name and password, and then click Login.

    Attention

    The default User IDand Passwordconfigured for the WDM are as follows:

    User ID: administrator

    Password: password

    Note that User IDand Passwordare case-sensitive.

    5.2.12 Performing migration using the First Time Configuration Wizard

    Prerequisites

    Ensure that you have the required security key information that you have exported from the R120 Key

    Server.

    To migrate from OneWireless R120

    1 Log on to the OneWireless user interface using the default user name and password.

    The First Time Configuration Wizardappears.

    2 On the Welcomepage of the First Time Configuration Wizard, click Next.

    The Wireless Device Manager Configurationpage appears.

    5 BEFORE YOU BEGIN MIGRATION

    53

    https://192.168.1.1/http://www.microsoft.com/getsilverlight/Get-Started/Install/Default.aspxhttp://www.microsoft.com/getsilverlight/Get-Started/Install/Default.aspx
  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    54/78

    3 Click Migrate From OneWireless R120and click Next.

    The Migrate from OneWireless R120page appears.

    4 Under Select File From Location, click Browseand navigate to the location where the XML file containing

    the security key is saved as documented in the section Exporting security key database from R120 server

    on page 50.

    5 Select the XML file and click Open, and then click Migrate.

    The security keys are imported into the WDMs Security Manager and a security configuration migrated

    message appears.

    5 BEFORE YOU BEGIN MIGRATION

    54 www.honeywell.com

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    55/78

    6 Click Next.

    The Wireless Device Manager Settingspage appears.7 Under Wireless Device Manager Identification, type the Tag Nameand Description.

    The Tag Nameis the unique name that is used to identify the WDM. It can be up to 16 characters long and

    must start with an alphabetic character. Do not use special characters in the Tag Name; underscore is the

    only acceptable character. After completing the initial configuration, you cannot change the WDM name.

    The Descriptioncan be up to 255 characters long.

    8 If you are configuring redundancy, under Redundancy Configuration, configure the following:

    a Select Enable redundancy for this Wireless Device Managercheck box.

    b Click the Redundancy Role, as required.

    c In the Partner IP Addressbox, type the PCN IP address of the partner WDM.

    9 Click Next.

    The Location Settingspage appears.

    10 Under Location, set the Country Codeto United States (840).

    The Country code is used to present any location-specific settings within the OneWireless Network. This

    feature will be available in the future releases. For example, radio frequency options are location dependent

    and vary depending on the country code setting. After completing the first time configuration, you cannotmodify the Country Code.

    11 Under ISA100 Network ID, the Network ID appears by default. This information is imported from thesecurity file that you have exported from the R120 Key Server.

    12 Click Next.

    The Network Settingspage appears.

    13 Under Field Device Network (FDN), enter the following information to configure the network settings for

    wireless field device network. The FDN connects the WDM with one or more FDAPs.Attention

    It is recommended not to change the default Field Device Network IP Addressduring migration. The migrated

    access points requires the default IP address (192.168.0.1) to automatically join the network after migration.

    However, if you are changing the default Field Device Network IP Address, you must manually reprovision all

    the devices using the provisioning keys from the WDM. This enables all the migrated devices to join the network.

    Field Device Network IP Address: These settings are used to configure the wireless field devicenetwork Ethernet connection for the WDM. This is used for communication with FDAP.

    5 BEFORE YOU BEGIN MIGRATION

    55

  • 8/11/2019 SmartRadar_Flexline_Users_Guide.pdf

    56/78

    Attention

    After completing the initial configuration, you cannot change the Field Device Network IP Addressspecified

    in the First Time Configuration Wizard.

    Subnet Mask

    Assign Addresses to Field Device Access Points (Enable DHCP Server): Select this check box to

    enable the WDM to act as the DHCP Server. Ensure you do not select the check box if the network has

    another DHCP Server. It is recommended to enable the WDM to act as the DHCP Server. Field Device Access Point IP Address: This option is enabled only if you have selected the Enable

    DHCP Servercheck box. Accept the default range or enter the IP address range according to the

    network settings in the plant network. The WDM that acts as the DHCP Server assigns IP addresses

    based on the range specified.

    If you do not enable DHCP Server during the first time configuration, it is possible to enable this at a laterstage using the Property Panel.

    14 Under Process Control Network (PCN), configure the process control network settings as follows.

    Process Control Network IP Address: The process control network settings are used to configure theprocess control network Ethernet connections for the WDM. This is used for communication with

    monitoring applications and external controllers.

    Subnet Mask Default gateway: Used to access the subnets outside the PCN subnet. This is an optional configuration

    option.

    15 Click Next.

    The Network Timepage appears.

    16 Click Use NTPServeror Use System Time, as required.

    You can use either the NTP server or system time to configure the network time of the OneWireless

    Network.

    Attention

    By default, the network time is configured as the system time.

    Consider the following while configuring an external NTP server.

    NTP server should be on the PCN or FDN.

    NTP server IP address must be within FDN or PCN subnet unless a default gateway has been configured

    on the PCN subnet and the NTP server is accessible through the default gateway.

    NTP server IP address should not overlap with the FDN and PCN IP addresses.

    NTP server IP address should not overlap with FDAP IP address range, if DHCP Server is enabled.

    17 If you are selecting NTPServer, enter the NTP Server IP Addressand click Next.

    The Administrator Informationpage appears.

    18 Type the new Administrator password in the New Passwordand Confirm Passwordfields, and then clickNext.

    The password must contain at least one character and can contain up to 32 characters. It should not start orend with a space and must not contain single quote ().

    The Administrator Information page provides an option to modify the username of the default account(administrator). It can only be modified from the FTCW (like country code and subnet id).

    The Configuration Summarypage appears which contains the summary of all the configuration

    information specified in the First Time Configuration Wizard. An incorrect entry is indicated by a

    warning icon. Hovering the mouse over the icon displays a tooltip with the information about the incorrect

    entry.

    19 Verify the WDM settings, correct errors if any, and then click Finish.

    If there are any errors in the configuration information that you have provided, then the system does not

    allow you to click Finish.

    5 BEFORE YOU BE