Smart Jr Fanuc Mate TD Spec

8/3/2019 Smart Jr Fanuc Mate TD Spec

1/4

Sheet 1 OF 4 Doc No : SPEC66 /Smart Jr- F

Ref : 80/30/222

BASIC MACHINE

S.No Title Description Unit Data

1 CAPACITY1.1 Swing over bed, dia mm 480

1.2 Swing over carriage, dia mm 260

1.3 Admit between centres mm 345

1.4 Max. turning length (with chuck) mm 275*

1.5 Max.Turning dia mm 200

1.6 Chuck size, dia mm 130 **

2 STROKE

2.1 Cross travel - X Axis mm 105

2.2 Longitudinal travel - Z Axis mm 320

3.0 SPINDLE

3.1 Spindle nose type Flat ( dia 115mm)

3.2 Hole through spindle mm 53

3.3 Spindle speed range rpm 60-60003.4 Spindle front bearing, ID mm 80

3.5 Spindle motor power, AC cont./15min kW 5.5./7.5

4 FEED SYSTEM

4.1 Rapid traverse rate - X Axis mm/min 20000

- Z Axis mm/min 20000

4.2 Ball Screw size - dia X pitch - X Axis mm 25X10

- Z Axis mm 32 X 10

4.3 Feed motor torque - X Axis Nm 7

- Z Axis Nm 7

4.4 Feed back elements type Rotary Absolute Encoder

4.5 Guideways ( X & Z Axes) Linear motion bearing

5 TURRET (LMW)

Actuation type Hydraulic5.1 No. of stations nos 8

5.2 Tool shank size mm 20x20

5.3 Maximum boring bar diameter mm 32

5.4 Indexing system Bi directional,

Shoretst path

6 TAILSTOCK

6.1 Quill dia mm 65

6.2 Quill bore taper type MT - 4

6.3 Quill stroke mm 80

*- Assumed use of Auto blok chuck model BHM 130

** - will vary depending upon make of chuck

Issue No : 4.0

Date: 01/07/2010

TECHNICAL SPECIFICATIONS

MACHINE : Smart Jr CNC LATHE


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Sheet 2 OF 4 Doc No : SPEC66 /Smart Jr- F

Ref : 80/30/222

S.No Title Description Unit Data

7 LUBRICATION

7.1 Spindle bearings type Grease packed7.2 Guideways and Ball Screws type Automatic pressure

lubrication with

fault detection

7.3 Lubrication tank capacity litres 3

8 COOLANT

8.1 Coolant tank capacity litres 80

8.2 Coolant pump motor - Standard kw 0.2

9 POWER SOURCE

9.1 Electrical power supply - Voltage V AC 415 10 %

9.2 - Frequency Hz 50 1

9.3 Electrical power requirement KVA 15

9.4 Compressed air requirement - std lpm nil

(at NTP) - for options lpm 10

10 MACHINE SIZE

(approximate)

10.1 Machine Front X Side x height mm 2275 x 1640 x 1620

10.2 Machine weight kg 2300

10.3 Colour - Machine Shade Green & Beige

11 ACCURACY (JIS)

11.1 Positioning accuracy - X Axis mm 0.015

- Z Axis mm 0.025

11.2 Repeatability - X /Z Axes mm 0.003

12 STANDARD ITEMS

12.1 Coolant system, 50 lpm @ 0.68 bar

12.2 Graphic display

12.3 Automatic lubrication unit

12.4 Machine lamp

12.5 Sliding door Interlock

12.6 Built-in AC (Indigenous)

12.7 Foot switch for chucking

12.8 Manual Pulse generator

12.9 Set ot turret tool holders set 1

12.10 Levelling pads set 1

12.11 Machine manuals set 1

12.12 Maintenance tools set 1

12.13 Process completion lamp ( 3 tier)

12.14 Absolute encoder

12.15 Tool life management

12.16 Spindle orientation through push button

12.17 Coolant nozzle above headstock

12.18 Foot switch for tailstock

12.19 Interface for chip conveyor

Issue No : 4.2

Date: 01/10/2011


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Sheet 3 of 4 Doc No : SPEC66 /Smart Jr- F

Ref : 80/30/222

CNC SYSTEM : FANUC 0i MATE TD

S.No Title Description Specification

1 CONTROL

1.1 Number of controlled axes Two ( X & Z)

1.2 Simultaneously controllable axes Two1.3 Incremental input & output Minimum : 0.001mm

2 FEED FUNCTIONS

2.1 Rapid traverse rate X : 20 m / min ; Z : 20 m / min

2.2 Cutting feed rate 0 10000 mm / min

2.3 Rapid traverse override 0 100%

2.4 Cutting feed rate override 0 - 120%

2.5 Manual jog feed rate 0 to 1200 mm/min in 20 steps

2.6 Manual handle feed In steps of 0.001, 0.01 & 0.1 mm

2.7 Backlash compensation Compensation of mechanical play separately settable for

each axes.

2.8 Stored pitch error compensation Correction of ball screw pitch error separately settable

for each axis

2.9 Dwell By G04 : 0 to 99999.999 sec

3.0 SPINDLEFUNCTIONS

3 Spindle speed command S - 4 digit direct

4 TOOL FUNCTIONS

4.1 Tool function 4 digit T code ( 2 - tool no. ; 2 - offset no.)

4.2 Cutter radius compensation G40 : Cutter radius compensation - Cancel

G41 : Cutter radius compensation - Left

G42 : Cutter radius compensation - Right

4.3 Tool offset 64 Pairs, 6 digits

5 PROGRAMMING

FUNCTIONS

5.1 Part program storage - Battery back up 512 KB

5.2 No. of programs registerable 400

5.3 Sub program Sub program call by M98 P xxxx : Sub program

number is xxxx. Nesting depth : 10

5.4 Inch / Metric selection G20 : Inch input G21 : Metric input

5.5 Absolute / Incremental selection X, Z : Absolute input

U,W : Incremental input

5.6 Positioning G00

5.7 Linear interpolation G01

5.8 Circular interpolation G02 - Clockwise G03 - Counter clockwise

5.9 Miscellaneous functions 2 digit M code

5.10 Fixed cycles Simplified commands for machining operations

G70 - Finish cutting cycle

G71 - Stock removal in ID / OD machining

G72 - Rough face cutting cycle

G73 - Pattern repeat cycle

G74 - Peck drilling cycle

G75 - OD / ID grooving cycle

G76 - Multiple thread cutting cycle

G84 Rigid tapping cycle

G90 - OD / ID Cutting Cycle

G92 - Thread cutting cycle

G94 - End face cutting cycle

Issue No : 4.0

Date: 01/07/2010


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Doc No : SPEC66 /Smart Jr- F

Ref : 80/30/222

Sheet 4 of 4

S.No Title Description Specification

6 OPERATIONAL

FUNCTIONS

6.1 Dry run

6.2 Machine lock

6.3 Single block execution

6.4 Feed hold

6.5 Block skip function

6.6 Block search

6.7 Program number search

6.8 Sequence number search

6.9 Coordinate system setting

6.10 Self diagnosis

6.11 Soft over travel

6.12 Decimal point input

6.13 Radius/ Diameter programming

6.14 Extended part program editing

6.15 Radius designation on arc

6.16 Manual reference point return6.17 Background editing

6.18 Thread cutting retract

6.19 Continuous thread cutting

6.20 Parity check

6.21 Custom macro

6.22 Program input of offset data G10

6.23 Work co-ordinate system G54 - G59

6.24 Run time & parts count display

6.25 Direct drawing dimension programming

6.26 Program protect

6.27 Program restart

6.28 Menu programming

6.29 Polar cordinate Interpolation

6.30 Spindle orientation ( no lock )

6.31 Emergency stop

6.32 Canned cycles

6.33 Automatic accerleration and deceleration

6.34 Absolute/incremental programming

6.35 Tool nose radius compensation

6.36 Spindle speed binary/analog output/Speed

Clamp (G92)

6.37 Reader/Puncher interface

6.38 HRV control

6.39 Inch/metric conversion

6.40 Spindle speed override

6.41 Rigid tapping

6.42 Battery backup for part program

7 MISCELLANEOUS

7.1 Display screen 8.4"Colour LCD with MDI keyboard

7.2 Selection Menu switch

7.3 Manual data input Alphanumeric key board

7.4 Manual pulse generator For manual movement of axes

7.5 Display of messages Operator / Alarm messages on screen

7.6 Fault diagnosis Using ladder diagram

7.7 Tape code EIA RS 244A / ISO 840 (automatic selection)

7.8 Peripheral interface ( Reader / puncher ) RS 232C

7.9 External program execution Thro' DNC mode

Issue No : 4.0

Date: 01/07/2010

Smart Jr Fanuc Mate TD Spec

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