SMART FINISHING SOLUTIONS Brochure - Horizon

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SMART FINISHING SOLUTIONS Smart Finishing Solutions DIGITAL FINISHING A new concept in Digital Finishing Solutions.

Transcript of SMART FINISHING SOLUTIONS Brochure - Horizon

SMART FINISHING SOLUTIONS

Smart FinishingSolutions

DIGITAL FINISHING

A new concept in Digital Finishing Solutions.

Smart Finishing Solutions2

SMART FOLDING SYSTEM

SMART STITCHING SYSTEM

SMART SHEET PROCESSING SYSTEM

SMART BINDING SYSTEM

Continuous Feed Printer

Cut Sheet Printer

FOCUS ON POST PRESSSMART FINISHING SOLUTIONS.

Smart Finishing Solutions 3

Fold

Booklet

Bound Book

Cut Sheet

SMART FOLDING SYSTEM

SMART STITCHING SYSTEM

SMART SHEET PROCESSING SYSTEM

SMART BINDING SYSTEM

Digital print is becoming a major printing method for production printing. To employ digital print eff ectively, post press plays an important role and is a key to success. Focus on post press and reconsider the workfl ow.Horizon’s Smart Finishing Solutions will lead to an improved production fl ow with greater effi ciency and profi tability.

Smart Finishing Solutions4

AUTOMATIC SETUPIcon based touchscreen enables intuitive setup and operation. New functions allow for automatic and easier setup for each section.

ADVANCED AUTOMATIONThe level of automation is increased dramatically. In addition to quick and intuitive setup, the level of accuracy during setup is increased.

HIGH QUALITY AND PRODUCTIVITYUniquely designed buckle plate and folding mechanisms ensure consistent accuracy of folding quality and durability.

ADVANCED SCORING ADJUSTMENTScoring navigator enables easy setup for scoring and perforation position.

SYSTEM FLEXIBILITYFlexible confi guration and a variety of options cover a wide range of applications. The DIFV-56 is available to interface with the unwinder and cutter for continuous digital production.

DYNAMIC FOLDOptional dynamic buckle plate is available for changing the fold patterns on the fl y for book production. For example, 12 page and 8 page signatures can be produced consecutively to reduce blank pages in the book.

AFV-564DF/566DFBuckle Folder for Digital Printers

DIFV-56

SMART FOLDING SYSTEM.

Cutter Unwinder

Buckle Folder for Digital Printers

AFV-566DF

BENEFIT

Smart Finishing Solutions 5

AFV-56TV-56PST-44L 1,08542.8”

AFV-566 (DF/F/A) + TV-566 (F/A): 6,444 or 253.7”AFV-564 (DF/F/A) + TV-564 (F/A): 6,354 or 250”

2,145 or 84.4” AFV-566(DF/F/A) : 2,709 or 106.7”AFV-564(DF/F/A) : 2,664 or 104.9”

TV-566 (F/A): 2,032 or 80”TV-564 (F/A): 1,987 or 78.3”

AFV-56

TV-56

PST-44L

1,08542.8”

1,085 or 42.8”

TV-566(F/A):2,032 or 80”

2,145 or 84.4”

AFV-566 (DF/F/A): 2,709 or 106.7”AFV-564 (DF/F/A): 2,664 or 104.9”

AFV-566 (DF/F/A) + TV-566(F/A) :4,145 or 106.7”

AFV-566 (DF/F/A) + TV-566 (F/A): 3,410AFV-564 (DF/F/A) + TV-564 (F/A): 3,365

TV-564(F/A):1,987 or 78.3”

AFV-564 (DF/F/A) + TV-564(F/A) :4,100 or 161.4”

AFV-56LCVV-56 1,08542.8”

AFV-566 (DF/F/A): 3,414 to 3,704 or 134.4” to 145.8”AFV-564 (DF/F/A): 3,369 to 3,659 or 132.6” to 144.1”

AFV-566 (DF/F/A) : 2,709AFV-564 (DF/F/A) : 2,6641,010 to 1,300

39.8” to 51.2”AFV-56 series + LCVV-56

AFV-56 Series + TV-56 Series + PST-44L

AFV-56 series + TV-56 series + PST-44L

STAND-ALONE 6-BUCKLEStand-alone 6-buckle or 4-buckle confi guration for brochure or leafl et folding.

RIGHT ANGLE 6/4 BUCKLE SYSTEMBuckle folding system is available with 4 or 6 buckle plates in both the parallel and right angle sections. Right angle confi guration expands folding patterns for applications, including direct mail and book signatures. This confi guration also allows for scoring in the fi rst station and folding on the second station for heavier weight stocks.

IN-LINE 6/6 BUCKLE SYSTEMStraight 6/6 (4)-buckle modular system for maximum 10 or 12-buckle operation. Complex fold patterns can be performed with this confi guration.

(Top View)

SPECIFICATIONS.Machine Dimensions. (Unit: mm or inch)

AFV-56 / TV-56 SERIES

Machine Confi guration

First Station (AFV-56)AFV-566DF, 566F, 566A: 6 BucklesAFV-564DF, 564F, 564A: 4 Buckles

Second Station (TV-56)TV-566F, 566A: 6 BucklesTV-564F, 564A: 4 Buckles

Sheet Size

WidthWidthWidthWidthWidthWidth

LengthLengthLengthLengthLengthLengthLength

Width x LengthMax. 560 mm x 900 mm or 22.04” x 35.43”*1,100 mm or 43.310” with optional long tableMin. 130 mm x 148 mm or 5.12” x 5.83”*105 mm or 4.14” with optional small guide

Sheet Weight Range Uncoated Paper 40 to 250 gsmCoated Paper 50 to 232 gsm

Belt Speed 30 to 270 meters per minute or 98 to 885 feet per minute

Production Speed Suction Head 40,000 cycle per hour

Buckle Fold LengthAFV-56

1st / 2nd / 3rd / 5th Buckle Chute:35 to 450 mm or 1.375” to 17.700”

4th / 6th Buckle Chute:35 to 330 mm or 1.375” to 12.990”

TV-56 1st to 6th Buckle Chute:35 to 330 mm or 1.375” to 12.990”

Voltage/Frequency

AFV-566DF, 566F, 566A, 564DF, 564F, 564A:3-phase 200 to 230 V, 50 or 60 Hz 3-phase 380 or 400 or 415 V, 50 or 60 Hz (Step down to 200 V by Transformer)

TV-566F, 566A, 564F, 564A:3-phase 200 to 230 V , 50 or 60 Hz

Machine Dimensions

AFV-566DF, 566F, 566A:2,709 (W) x 1,085 (D) x 1,526 (H) mm or 106.7” (W) x 42.8” (D) x 60.1” (H)AFV-564DF, 564F, 564A:2,664 (W) x 1,085 (D) x 1,481 (H) mm or 104.9” (W) x 42.8” (D) x 58.4” (H)

TV-566F, 566A:2,032 (W) x 1,085 (D) x 1,412 (H) mm or 80” (W) x 42.8” (D) x 55.6” (H) TV-564F, 564A:1,987 (W) x 1,085 (D) x 1,412 (H) mm or 78.3” (W) x 42.8” (D) x 55.6” (H)

*The machine design and specifi cations are subject to change without any notice.* Specifi cations may vary depending on the job, paper quality, environmental infl uences, and various

other factors. Please do a test run before starting production.

Smart Finishing Solutions6

HIGH QUALITYScoringAccurate sheet registration, scoring and folding. In-line plow fold mechanism eliminates unnecessary folding steps.StitchingThe folded sets are jogged from the head and foot, then centered on the saddle by the centering mechanism before the heavy-duty stitching heads produce accurately stitched booklets.TrimmingPrecision automated knife positioning and in-feed provides for accurate booklet registration and three-knife trimming.

HIGH SPEEDMaximum production speed is 6,000 booklets per hour (depending on application). An advanced interface maximizes the upstream system effi ciencies.

VARIABLE DATA HANDLINGPersonalized and variable page count applications can be handled. The in-line confi guration insures sheet-to-sheet integrity.

FLEXIBLE INSERTIONAn intelligent cover feeder enables fl exible insertion of up to 5 sheets plus cover anywhere in the booklet.

EASY OPERATIONEasy and intuitive operation is achieved with touch screen control. No specialized operator skills are needed to set up and operate the system.

Cover Feed Only Single Sheet Inserting Multiple Sheet Inserting

SMART STITCHING SYSTEM.

UnwinderCutter

Sequencing Module

AS-30S

Cover Feeder

CF-30S

In-line Saddle-Stitcher

StitchLiner 6000 Digital

BENEFIT

StitchLiner 6000 DigitalIn-line Saddle-Stitcher

Smart Finishing Solutions 7

StitchLiner 6000 Digital OptionsAS-30S ADVANCED SEQUENCING MODULEA four-stage buff ering section synchronizes the speed of the roll cutter and the saddle stitching unit.

HSF-30S HIGH-SPEED OFF-LINE FEEDERFlexible sheet feeder enables you to operate StitchLiner6000 Digital both in-line and off -line. Simple & quick change over between in-line and off -line production. 500 mm or 19.68” high pile capacity for minimized loading time. Mark reader is equipped as standard for variable sheet count production. Barcode reader can be mounted for high security production.

CF-30S COVER FEEDEROne or two modular cover feeding stations can be added, to insert up to 5 sheets plus cover anywhere in the booklet.

StitchLiner 6000 DigitalACF-30S ACCUMULATOR & FOLDERSheets are scored and plow folded to form crisp, tightly folded booklets.

SPF-30S SADDLE STITCHERFolded sheets are accumulated on the saddle, perfectly jogged, and accurately stitched.

HTS-30S THREE KNIFE TRIMMERProfessional-quality three knife trimming applies the fi nal fi nish. A center-cut option enables two-up production.

CONFIGURATIONS OF STITCHLINER 6000 DIGITAL

1,27

0 or

50.

0”

940

37.0

94637.0

92036.3”

1,960 or 77.2”

1,960 or 77.2”

3,350 or 131.86,230 or 245.291636.3”

36.3”

400

15.8

”1,

400

or 5

5.2”

860

or 3

3.9”

1,170 or 46.1”2,180 or 85.9”

1,29

3 or

50.

9”1,

293

or 5

0.9”

1,17

4 or

46.

3”

1,43

3 or

56.

5”1,

228

or 4

8.4”

60 2.4” 791

31.2

116.

54.

6”

1,29

3 or

50.

9”1,

293

or 5

0.9”

36.3”36.3”

3,930 or 154.8”

CF-30S AS-30SACF-30SSPF-30S

HTS-30S

AS-30SCF-30SACF-30S

(Front View)

(Top View)

SPECIFICATIONS.Machine Dimensions. (Unit: mm or inch)

STITCHLINER 6000 DIGITAL

Sheet Size WidthWidthWidthWidthWidthWidth

LengthLengthLengthLengthLengthLengthLength

Width x LengthMax. 500 x 350 mm or 19.68” x 13.77”Min. 279.4 x 210 mm or 11.0” x 8.27”

Sheet Weight Range

Normal Paper: 52 to 209 gsmCoated Paper: 73 to 209 gsm

Web Speed 5 to 180 meters per minute

Stitch Thickness

Max. 5 mm or 0.19” (Booklet thickness 10 mm or 0.39”)For loop stitching, Max. 3 mm or 0.11” of booklet thickness.Min. Two Sheets (When doing center-cuts, the width is limited to half of the center-cut width.)

Stitch Distance Max. 150 mm or 5.90”, Min. 66 mm or 2.60”Up to two additional stitcher heads can be added.

UntrimmedBooklet Size

WidthWidthWidthWidthWidthWidth

LengthLengthLengthLengthLengthLengthLength

Width x LengthMax. 338 x 250 mm or 13.30” x 9.84”Min. 210 x 139.7 mm or 8.27” x 5.50”

Trim Width Max. 25 mm or 0.98”, Min. 2 mm or 0.08”

Center-cut Width 6 mm or 0.236”, 8 mm or 0.315”

FinishedBooklet Size

WidthWidthWidthWidthWidthWidth

LengthLengthLengthLengthLengthLengthLength

Width x LengthMax. 340 x 230 mm or 13.38” x 9.05”Min. 160 x 114.7 mm or 6.30” x 4.52”

When center-cut is performedMax. 167 x 220 mm or 6.57” x 8.66”(6 mm width center-cut)Min. 90 x 114.7 mm or 3.55” x 4.52”

Sheet Sizes for Cover Feeder

WidthWidthWidthWidthWidthWidth

LengthLengthLengthLengthLengthLengthLength

Width x LengthMax. 500 x 350 mm or 19.68” x 13.77”Min. 199 x 140 mm or 7.84” x 5.52”

Sheet Weight Range for Cover Feeder

Normal Paper: 81 to 270 gsmCoated Paper: 85 to 300 gsmFor feeding six-page signatures and eight-page signatures, 10 mm or 0.4” gap between sheet edges is required at least.

Sheet Stack Height

Max. 30 mm or 1.18”Sheets can be loaded while running.

Production Speed Max. 6,000 booklets per hour (A3, one block, up to 6 sheets)Min. 2,400 booklets per hour (A3, 12 sheets, two block)

Voltage/Frequency

AS-30S: 3-Phase 200, 208, 220, 230 V, 50 or 60 Hz3-Phase 240 V, 50 Hz

CF-30S: 3-Phase 200, 220, 240, 400 V, 50 or 60 Hz3-Phase 208 V, 60 Hz

ACF-30S / SPF-30S / HTS-30S: 3-Phase 200, 220, 400 V, 50 or 60 Hz

*The machine design and specifi cations are subject to change without any notice.* Specifi cations may vary depending on the job, paper quality, environmental infl uences, and various

other factors. Please do a test run before starting production.

Height : 1,433 mm or 56.5”

Smart Finishing Solutions8

FINISHING DEVICE FOR DIGITAL PRINTDigitally printed sheets are fed reliably with care from the HOF-400 to the saddle-stitching system. A standard mark sensor enables variable sheet count documents to be handled with integrity and verifi cation.

FINISHING DEVICE FOR OFFSET PRINTA VAC series collator can be connected in line, for processing conventional off set printed work.

VARIOUS MODULAR OPTIONSThe HOF-400 is compatible with a wide variety of system confi gurations such as sheet feeding, cover feeding, accumulating, bleed trimming, and center creasing depending on your needs.

FLEXIBLE BOOKLET MAKING SYSTEM SELECTIONThe HOF-400 can be connected to the SPF-200A, SPF-200L, or StitchLiner5500.

Air-Suction Collator

VAC-1000

High Speed Offl ine Feeder

HOF-400

Bookletmaker

SPF-200A/FC-200A

SMART STITCHING SYSTEM.

Intelligent Function

The high quality booklets can be produced effi ciently from both digital and off set print. The Horizon HOF-400 High Speed Offl ine Feeder can be connected with the fi nishing devices for the off set outputs to process both digital and off set prints through one effi cient system.

BENEFIT

30512”

91035.8”

55321.8”

HOF-400960 or 37.8”

27010.6”

HOF-400+CF-4001,230 or 48.4”

1,29450.9”

1,07442.3”

CF-4001,060 or 41.7”1,060 or 41.7”

64525.4”

1756.9”

HOF-400 HOF-400 HOF-400 Blower BoxBlower BoxBlower Box

84233.1”1,625 or 64”

9,500 or 374”

66526.2”

67026.4”

81031.9”

66426.1”

342 or 13.5” BlowerBox

47018.5”18.5”

81031.9”

1,34052.8”

SC-200 FC-200A SPF-200A VAC-1000(Tower a)

VAC-1000(Tower m) AC-400 CR-400

CV-400 HOF-400CF-400

IFU-200 HIF-400

(Top View)

Height : 1,962 mm

1,07042.1”

1,250 49.2” 1,240

48.8”

1,962 or 77.2”

140 or 5.5”

SC-200FC-200A

VAC-1000(Tower a)

AC-400 CR-400

IFU-200HIF-400SPF-200ASPF-200ASPF-200ASPF-200ASPF-200ASPF-200ASPF-200ASPF-200ASPF-200ASPF-200ASPF-200A

VAC-1000(Tower m) HOF-400

CF-400

CV-400

(Front View)

HOF-400 + SPF-200ABookletmaker + High Speed Offl ine Feeder

Smart Finishing Solutions 9

SMART BINDING SYSTEM.

3,02

0 or

118

.9”

2,280 or 89.8”

2,085 or 82.1”

2,830 or 114.4”345

13.6” 400

15.7”

910

35.8

” 35

.8”

2,350 or 92.5”

1,16

0 45

.7”

V-30S

3,430 or 135”

1,120 or 44.1”

475

18.7

1,05

041

.3”

PSX-56 BQ-270V HT-30C

AFC-566F

Computerized Cross Folder

AFC-566F

SIGNATURE BOOK/JOB PRODUCTIONEach job is processed one by one, making it easier to schedule and control jobs. The sheets are folded into signatures at the folder and accumulated into book blocks at the presser/stacker. This process makes it easier to handle the sheets for more effi cient production.

VARIABLE SIZE FINISHINGThe same size book blocks can be fi nished in various sizes without changing the format at the folder by reading a unique code at the trimmer. The changeover via servo motor is done quickly to match the various sizes.

JOB TRACKINGSignature order is tracked by barcode and ejected if it is in the wrong order. A book block and cover matching system is also available to match book block and cover by barcode.

CONSISTENT WORKFLOW WITH PRE-PRESSThe pXnet bindery control system accepts JDF setup data and quantity from the pre-press workfl ow to automate and manage the binding process.

Confi guration of post-processing suitable for digitally printed sheets. Collated cut sheets are processed fl exibly for real short run production.

Press Stacker

PSX-56

Three-side Trimmer

HT-30C

Variable Cutting Kit

V-30S

1-Clamp Binder

BQ-270V

BQ-270V + HT-30CBinder + Trimmer

(Top View)

SPECIFICATIONS.Machine Dimensions. (Unit: mm or inch)

BENEFIT

Smart Finishing Solutions10

Roll to fi nish confi guration suitable for medium to short run production. It processes the books into various fi nished sizes by the quick changeover. Tracking system is also available with this confi guration.

SMART BINDING SYSTEM.

4-Clamp Binder

BQ-480

Buckle Folder for Digital Printers

AFV-566DF

Variable Trimmer

HT-1000V

Book Block Feeder

BBF-480

Elevator Conveyor

EL-480

Cutter Unwinder

Book Block Stacker

BBS-40L

BQ-480 + HT-1000VBinder + Trimmer

17,993 or 708.4”

802 or 31.6”

7,49

8 or

295

.2”

DIFV-56AFV-566DF

BGV-56BBS

TV-564F

BBS-40

Tracking System

RU-40EL-480

BBF-480

BQ-480

DC-1000SPCV-1000VX

HT-1000V

(Top View)

SPECIFICATIONS.Machine Dimensions. (Unit: mm or inch)

Smart Finishing Solutions 11

This hybrid binding system is suitable post-processing solution for both digital and off set prints. The system is suitable from short run production to long run production. The installed tracking system ensures the binding accuracy to provide a higher level of quality control.

Variable Trimmer

HT-1000V

Buckle Folder for Digital Printers

AFV-566DFUnwinder

Cutter

Book Block Stacker

BBS-40L

9-Clamp Perfect Binder

SB-09VSystem Gatherer

MG-600

Book Block Feeders

CBF-SB

SB-09V + HT-1000VBinder + Trimmer

9,238 or 363.7”

5,576 or 226.7”

19,420 or 764.6”14,153 or 557.2”

7,84

4 or

308

.9”

0,54

2 or

415

.1”

MG-600 DC-600SB-09VF

DB-15W

VS-17VSP-09

MU-09EVA

CBF-SB

CBF-CV3

RU-40L

RU-17 LD-09T

SS-110

HT-1000V

CV8-3 CV8-3 CV8-3BR-1000V

DIFV-56AFV-566DF

BGV-56BBS

BBS-40L

TV-564F

R-17 R-17 S-09S

(Top View)

SPECIFICATIONS.Machine Dimensions. (Unit: mm or inch)

Smart Finishing Solutions12

1 Infeed SectionA book block separation mark is read at the infeed section to create book blocks. The sheet length measuring function detects improper folding and faulty signatures are diverted.

2 Spot-gluing SectionThe glue is applied on the head and foot of the signatures to secure the book block. Glue tacking is within the trim area.

3 Book Block Accumulate and Press SectionThe signatures are accumulated into book blocks and separated one by one by a separation mark. This uniquely designed system includes a pressing station to set the glue and enables book block delivery at a maximum speed of 2,000 cycles per hour.

1 Conveyor SectionInfeed conveyor for inline configuration with upper stream or hand feeding. 1 m, 2 m and 3 m are available.

2 Book Block Feed SectionBook block is delivered on the conveyor and fed into the binder. Barcode reader is equipped for book block and cover matching and setup of the binder is accomplished by pulling the job from memory. Thickness sensor is equipped to setup the binder according to the measured value.

3 Book Block Receiving SectionWater wheel style transport mechanisms allows for the feeding of loose signatures or cut sheets.

4 Delivery SectionThe book block is jogged during transport for accurate binding quality.

5 Additional Sheet Feeder: ASF-SB (Option)The ASF-SB adds a sheet to the front or rear of the book block. It is possible to feed a signature to a section and also to feed an end sheet for case binding.

SMART BINDING SYSTEM.

BBS-40/BBS-40L Book Block Stacker

The signatures are temporarily bound by spot-gluing and transported to the next binding process. The optional tracking system verifi es the sequence of sheets before gluing. This process insures the page order and provides a higher level of quality control.

3

21

CBF-SB Book Block Feeder, ASF-SB Additional Sheet FeederBook block feeder transports the book block delivered from the upstream book block stacker to the binder. An additional sheet can be inserted in the front and rear of the book block by using the optional ASF-SB additional sheet feeder.

1

2

3

4

55

COMPONENTS

BBS-40 Sheet Size

WidthWidthWidthWidthWidthWidth

LengthLengthLengthLengthLengthLengthLength

Length x WidthMax. 385 x 275 mm or 15.15” x 10.82”Min. 148 x 105 mm or 5.83” x 4.13”

Production Speed

Press Roller Speed: 50 to 160 meters per minuteTransport Section Speed: 30 to 80 meters per minuteDelivery Section Conveyor: 20 to 40 meters per minuteInfeed Speed: Max. 16,000 sheets per hour (*1)Output Cycle: Max. 2,000 blocks per hour

*1: The infeed speed depends on the signature size. The following fi gures are the standard max-imum speed. However, these fi gures are not the guaranteed since the infeed speed changes depending on the paper or temperature.

*The machine design and specifi cations are subject to change without any notice.* Specifi cations may vary depending on the job, paper quality, environmental infl uences, and various

other factors. Please do a test run before starting production.

CBF-SB

Book Block SizeSpine Length x Fore-edge LengthMax. 385 x 320 mm or 15.15” x 12.59”Min. 148 x 105 mm or 5.83” x 4.13”

Book Block Thickness

Min. 3 mm or 0.12”Max. 50 mm or 1.96” (When SB-17 is connected)45 mm or 1.77” (When SB-09V is connected)

Production Speed Max. 3,000 cycles per hour(Maximum 6,000 cycles per hour when using a collator.)

*The machine design and specifi cations are subject to change without any notice.* Specifi cations may vary depending on the job, paper quality, environmental infl uences, and various

other factors. Please do a test run before starting production.

Spine Length

Fore-

edge

Leng

th

Smart Finishing Solutions 13

C Reading Code on CoverBook block and cover is matched by barcode. Only good books are delivered down stream and bad books are ejected at RU-17 reject unit. Higher scale tracking system is also available which can monitor the status in real time and also report the

error record.

D Reading Code for Book Title SeparationBarcode printed on the cover (Book ID) is read prior to the book stacking unit to separate by book title. Only the same title is stacked and this avoids mixing multiple titles in the stack.

E Reading Code for Trimmer SetupBarcode printed on cover is read to set up the trimmer automatically. Following options are available.1: Recalling job from memory for

automatic setup.2: Read the code which includes setup

parameters for automatic setup.3: Recalling jobs from pXnet (JDF workflow).

Barcode Verification SystemThe barcode verifi cation system reads a barcode printed on each signature to verify page order.

A Reading Barcode on Book Block

Read barcode on each individual signature to check order. Only good books are delivered down stream and bad books are ejected. Error record can be reported.

B Reading Code on Book BlockBarcode reader is equipped for the following functions.1: Book block and cover matching2: Recalling jobs from memory for

automatic setup.3: Recalling jobs from pXnet (JDF

workflow).

E

C

B

D

A

Tracking System

Tracking system verifi es the book ID, total number of pages, and page order.

(The system checks if there is a missing signature or wrong order.) The tracking results are saved to the PC.

A

B

C DE

BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40BBS-40

HT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000VHT-1000V

SB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFSB-09VFCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SBCBF-SB

SS-100SS-100SS-100SS-100SS-100SS-100SS-100SS-100SS-100SS-100SS-100

RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17RU-17B

DE

A

C

Book IDOneBook

Total Number of Pages

M 1 1 2 0 3 0 1M 1 1 2 0 3 0 1M 1 1 2 0 3 0 2M 1 1 2 0 3 0 2M 1 1 2 0 3 0 3M 1 1 2 0 3 0 3

Book IDOneBook

Total Number of Pages

Orderby Page

Book Block Barcode Specification 2D Code Specification

- CODE39- CODE128- NW-7

- DataMatrix- QR Code

One of above.

Smart Finishing Solutions14

Sheet Feeder

1st Regist Unit

2nd Regist Unit 1st Process Unit

2nd Process Unit

90-degree Turn Conveyor

Merge Conveyor

Merge Stacker

SmartStacker near-line configuration with sheet feeder

29

57585960

61

65

69

73

77

81

29303132

33

37

41

45

49

53

28

21 1234

5678

9101112

13141516

17181920

21222324

25262728

Max.7 columns

Max. 4 rows

Sheetdirection

Cut Line

123

4567

12

3456

78910

11121314

15161718

BLANK

BLANKBLANK1 Sheetdirection

Cut Line

91

BLANK

8

1

23

45

67

9

BLANK

Cut Line

Sheetdirection

28

21

1234

5678

9101112

13141516

17181920

21222324

25262728

Up to14 slits

Up to 8 slits

Edge5 to 60 mm

0.20” to 2.36”

Gutter0 mm (slit) or 6 to 15 mm

0.24” to 0.59”

Cut Line

Sheetdirection

11

11

111

11

11Cut LineScoring Line

Scoring Line

Sheetdirection

11

Sheetdirection

SMART SHEET PROCESSING SYSTEM.

The SmartStacker can process a B2 (20” x 29”) sheet to fi nished format size effi ciently.The SmartStacker can be connected directly to the HP Indigo 10000 Digital Press or operated as a near-line system with sheet feeder.

Cut, Collate and Stack Gutter cut and Edge trim Multiple Job Separation

Scoring Blank page removal B2 Size Stack

SmartStackerSmart Sheet Processing System

FEATURES OF SMARTSTACKER

Smart Finishing Solutions 15

Impact Creasing Section

The creasing lines and perforating lines are made in the width direction.

Rotary Perforate/ Rotary Crease Section

Creasing lines or perforating lines can be made in the length direction.

Slitter Section

The slitter blades cut each sheet into three parts at maximum in the width direction.

Cutting Section

The cutting knives cut each sheet in the length direction

Length

Width

Up crease

Down crease

SMSL-PR Rotary Perforator Cassette

PRF-36 Impact Perforation Unit

in the length direction

Length

direction.

Width

CREASING, PERFORATING, AND SHEET CUTTING IN ONE PASSThe creasing, perforating and sheet cutting can be performed for various applications such as business cards, shop cards, invitation cards, greeting cards, laminated sheets, and covers for perfect binding.

SKIP PERFORATIONThe SMSL-PR optional perforation cassette enables skip perforation for various applications such as coupons, tickets and checks.

USER FRIENDLY OPERATION

New high resolution color touch screen display for easy and intuitive operation.

JDF WORKFLOWSystem can be enhanced with JDF workfl ow from upstream to postpress using the Horizon pXnet Bindery Control System.

Rotary Perforate / Rotary Crease Section

Cutting Section

Rotary Perforate / Rotary Crease Section

Slitter Section

Impact Creasing Section

FEATURES OF SMARTSLITTER

SmartSlitterSheet Cutter and Creaser

Rotary Perforate / Rotary Crease Section Rotary Perforate / Rotary Crease Section

BENEFIT

200311/IY/SFS/08E/TV

Horizon International, Inc.510 Kuze Ooyabu-cho, Minami-ku,Kyoto, 601-8206, JapanPhone : +81-75-934-6700Fax : +81-75-934-6708www.horizon.co.jp

Horizon GmbHPascalstrasse 2025451 Quickborn / GermanyPhone : +49 4106 8042-0Fax : +49 4106 8042-199www.horizon.de

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