SMART CARE PODS · 3. Air and moisture barrier Waterproof - Vapor permeable, Structural - Seamless...

www.smartcarepod.com

SMART CARE PODS MODULAR

RESIDENTIAL BUILDINGS

Technical Specifications


PRODUCT OVERVIEW

A range of contemporary custom designed and manufactured ‘pod’ buildings as individual plans comprising a living area with kitchenette, a bedroom and a bathroom supplied as a transportable module for connection to services on site by others. The building specification is to a ‘Premium’ finish and the buildings are approximately 3 meters in height.

Smart Care Pod products are designed and built to be transported anywhere in the world using standardized multi modal shipping facilities. The module design dimensions are calculated to optimize transport without becoming a ‘wide load’ and incurring the costs associated with oversize loads.

CP110 CP210 CP112

CP212 CP312 CP114

CP214 CP314

COMPLIANCE

Smart Care Pods are manufactured entirely off site using a modular construction system in full compliance with UK building regulations for stand-alone use or for integration into a larger building. Designed and factory built to surpass exacting international construction standards and specifically UK building regulations, Bauhu Homes benefit from exceptional build quality and the highest levels of insulation for permanent residential use.


MODULAR BUILDING CONSTRUCTION DETAIL

Care Pod buildings are built around a structural frame made from galvanized light steel profiles.

The external wall frame composition is engineered according to structural calculations. These calculations take into account wind speed, snow loadings and conditions specific to areas in seismic activity zones. Internal walls are made from the same steel frame profiles.

The steel building structure is protected by a galvanized coating generally accepted within the steel industry to provide a time to first maintenance of a minimum 100 years.

This frame supports the internal and exterior finishes and provides for a fully self-supporting structure that requires no foundation and can be moved from location to location as one integrated unit.

Module frame example

Pod structure assembly

Floor construction

Suspended galvanised steel framed ‘cassette’ construction of 150x50x1.5mm channel profiles fully insulated with damp proof membrane and insulated cement board deck.

External walls and internal partition walls

External walls are galvanised light steel frame 150x50x1.5mm stud and track with integrated 150mm of rigid insulation panel and additional external thermal and acoustic insulation to comply with UK building regulations. External wall overall depth is approximately 224mm.

Roof construction

Galvanised light steel frame 150x50x1.2mm beam constructed warm roof. Firestone bonded RubberGard EPDM membrane over insulated cement board constructive coating. Standing seam final roof covering.

This roofing system offers longevity and the system’s thermal performance can reduce energy consumption.


WALL PANEL CONSTRUCTION

The patented wall panel system comprises a galvanised light steel frame stud and track with integrated insulation and additional thermal and moisture barrier membrane. Internal walls form partitions and may or may not be structural.

External walls Internal walls

1. Steel frame structure (Rockwool insulated in web)

2. Fibercement board

3. Air and moisture barrier

4. Thermo facade EPS

5. Organic strong plaster

6. Glass fibre mesh

7. Fibercement cladding

EXTERIOR WALLS – Technical characteristics

1. Light steel frame structure

● Modular Advanced Structure System - 152 mm profile – in web insulation 100mm

● EN 1090 - 1: 2009 + A1: 2011 Structural Components and Kits For Steel Structures To EXC3 According EN 1090-2

● Cold formed LGS kit profiles - full automatic production Euro Code 3

● Hot-dip galvanized steel-corrosion resistance

● High quality S 320 GD - S 500 GD steel

● Patented modular connection system for exterior and interior walls, wall separations and roof

2. Fibercement board

● Functional cement-bonded particle 10 mm board

● Resistant to external weather conditions

● Resistant to fire (B s1 d0 EN 13501-1) - Provides high level of sound and heat insulation.

● Suitable for use in earthquake resistant steel construction buildings.

1. Mineral rockwool

2. Plaster board

3. Finishing plaster

4. Finishing paint


3. Air and moisture barrier

● Waterproof - Vapor permeable, Structural - Seamless - Durable

● Resists UV degradation - Safe for exterior use

● ASHRAE 90.1 Compliant ASHRAE 189.1 Compliant

ICC Code Recognition ASTM-E 2357 Evaluated

5. Organic strong plaster

● Organic, cement-free reinforcing compound / plaster base coat

● Highly flexible - resistant to cracking

● Resistant to mechanical stress - high weather resistant

● EN ISO 2811 - EN ISO 7783 - EN 1062-1 - EN ISO 7783 - EN 13501-1 - ETA-11/0505

7. Exterior cladding

● Render in accordance with EN 15824, Durable and weather-resistant properties

● Shockproof and highly resistant to cracks A2-s1, d0 in accordance

● Various options of coloured or textured fibercement exterior cladding finishes.

INTERIOR WALLS – Technical characteristics

1. Mineral rock wool

● Exceptional fire performance characteristics - fire response class A1 Euroclass

● Excellent thermal and acoustic properties - 150 mm thermal conductivity 0.037 (W / mK)

● EU directives 67/548/EEC, 1999/45/EEC, 1907/2006, 1272/208 and 453/2010

2. Plaster board

● Light gypsum 12.5mm plaster for interior applications EN 520 (Gyproc)

● Mineral based - Light and very efficient

● Establishes a comfortable and healthy room atmosphere

● Regulates moisture and is diffusion permeable, Fire protection effective

External Cladding

A composite panel system is used as exterior cladding and is made from high quality rock fibre compressed with a small quantity of organic binding agent. This produces a lightweight panel which is dimensionally stable and therefore does not change with fluctuations in humidity or temperature.

The boards are completely water repellent and maintenance free. In the event of damage individual panels can be easily and quickly replaced. Other external cladding types are available if required.

Inner bulkhead surfaces (recessed areas) and shadowline details to be ‘Anthracite’ composite panel.

4. Thermo facade EPS

● Mineral flexible thin layer adhesive mortar - DIN 18156 e.g. EN 1346 frost and weather resistant adhesive with optimal stability DIN 18 555, EN 196-1, TP BE-PCC, DIN 4108, EN ISO 7783-2, EN 1062-3

● Facade insulation 30 mm EPS board - ÖNORM B 6000 and ÖNORM EN 13163

● Highly heat insulating - high dimensional accuracy

6. Glass fiber mesh

● Optimised absorption of impact forces for the ultimate in reliability and crack prevention

● High tensile strength, non-shifting, alkali-resistant, plasticiser-free

● ETA-03/0027, ETA-05/0098 ETA-06/0004, ETA-09/0058, P-3139/0796-MPA BS, P-3614/3075-MPA BS

3. Finishing plaster

● Direct flat finish coat on to smooth backing walls and ceilings

● Easy to level with minimal need for sanding

● Extremely smooth consistency for perfect glide of finishing tools

● BS EN 520: 2004+A1:2009, BS EN 17279-1:2008, BS EN 13963:2014

4. Finishing Paint

● Rich colors with smooth finish, designed for interior surface

● Easy clean - Eco health and free from harmful chemicals (low VOC)

● Anti bacteria and anti-fungal - ISO 22196:2007 SS 150:1998

● BS 476:Part 7:1997, DIN 53778


Interior finishes

Internal wall construction metal stud and track partition (insulated). Internal wall and ceiling finish are plaster skimmed plasterboard finished in acrylic paint.

Fire protection

The entire building envelope is lined with plasterboard. Smoke detectors are supplied for each principal room.

External windows & doors

Premium quality aluminium ‘A’ rated double glazed units with anthracite grey aluminium foil colour coating. Windows are ‘tilt and turn’ type and sliding doors have floor integrated tracks to facilitate level access for wheelchair users.

Multi-point locking systems are provided for maximum security and peace of mind.

Glass

Windows and doors are equipped with solar control low E glass, a body tinted glass with great visual appeal, glare reduction and solar control performance. U Value 1.1W/(m2K)

Tempered outer glass sheets are assembled into 4/16/4 argon filled sealed insulating units providing superior strength, reduced deflection, higher daylight transmission and enhanced noise suppression together with impressive thermal control properties.

Floor finish

Laminate engineered floor covering (colour to customer choice please see annex)

Internal Doors (according to building layout)

Several styles of interior doors are available for customer selection. Door Handle and Locks are brushed chrome, door dimensions are according to individual building plans.

Insulation (Bauhu premium insulation specification)

Modules have insulated wall panels with a secondary, ventilated insulation layer applied to the exterior of the building and a further layer to encase the structural steel frame preventing any thermal transfer through the building envelope and providing the highest levels of thermal efficiency. Calculated design values are as follows:

Total calculated design ‘U’ values

External Walls - 0.19W/m2K

Roof - 0.13W/m2K

Floor - 0.16W/m2K

Full SAP report can be provided on request.


Building energy performance

WHOLE BUILDING PERFORMANCE - SAP

An independent assessment of the whole-building performance of Smart Care Pod modular buildings for carbon emissions, thermal losses and summer overheating confirms Part L1A UK building regulation compliance. A detailed technical report is available on request.

Mechanical and Electrical

LIGHTING and POWER

Care Pod buildings are supplied with standard electrical system materials. Cable, sockets, switches, data points and fused consumer units are included according to specific building design M&E drawings. All cables are run through flexible plastic conduit contained within the thickness of the steel frame walls and ceilings. Primary lighting is switched inset or surface mounted ceiling low energy led light fittings – Exterior bulkhead lighting (included) is miniature LED inset downlights, switched.

240V double inset power points are supplied and factory fitted as per the electrical layout diagrams for this building. Dedicated fused circuits are installed for heating and hot water systems.

Each building is served by a single distribution unit with individual circuit breakers and RDC system protection breakers. Electrical systems are installed, pre-checked and commissioned by certified electrical engineers at the factory. An electrical connection point is to be supplied by the client to a location adjacent to the building for final connection on site by others.

HEATING, COOLING and HOT WATER

Buildings are supplied with infra-red heating panels in the living area and bedroom. A white glass finish infra-red heated towel warmer is provided in the bathroom area. Underfloor heating can be provided if required (additional costs may apply)


Hot water is supplied by way of an advanced FLOW electric water heating system which is sized according to the building design and application.

FLOW is optimized for performance. It has an impressive capacity to provide hot water. The water temperature can be adjusted from 20°C to 55°. A built-in sensor detects changes in water temperature and adjusts the heating power automatically.

An external cold water feed is required (connection by others).

VENTILATION

Smart Care Pods are equipped with decentralised alternating single flow CMV units with heat recovery that extracts the indoor air and introduces outdoor air.

SILENT - Maximum acoustic comfort thanks to the Silent System function, which guarantees only 10 dB (A) sound pressure.

INTELLIGENT - Thanks to the temperature detection probe, the air flow inversion time is self-adjusted to allow the best comfort indoors. IR remote control with LCD and wall-mounted magnetic support, with two operating modes: Comfort and Efficiency.

HOME AUTOMATION and CONNECTIVITY (Optional)

Buildings are supplied pre-wired for data, telephone, TV and USB charging. External connections by others should include a CAT6 provision for Internet connection.

Standard equipment allows wireless operation of core building functions (lighting, heating, etc) by way of a mobile device interface or smart phone.

ASSISTIVE TECHNOLOGY (Optional)

Care specific ‘smart’ options can include automation of simple tasks, control interfaces for the disabled or handicapped, alert and alarm systems, active and passive monitoring, carer assistive reporting, a central control system with a touch screen TV interface and the ability for the building to communicate status information and alerts both locally and to a remote destination.

Buildings can be factory prepared to provide for ‘future proof’ assistive technology options to be added at a later date. Buildings can be equipped with a dedicated, robust internal wireless network capable of providing powerful high-speed broadband connectivity enabling full access to online services, streaming, CCTV and communication.

Equipment and Furniture

Smart Care Pod buildings are supplied with kitchen packages including base and wall units, fully fitted, together with a laminate worktop in accordance with the kitchen layout detailed in individual building floor plans. Base units are fully equipped with labour saving ergonomic features, drawers, and a sealed skirting profile. A composite sink unit with premium quality chrome mixer taps is let into the work surface.


KITCHEN

Kitchens include Siemens or similar electrical kitchen appliances designed to fit seamlessly into our kitchen designs. Each building is supplied with an under counter concealed fridge, a touch control flush mounted ceramic hob with a stainless-steel extractor hood with multi speed fan and lighting and compact multifunction fan assisted oven.

Several kitchen styles are available in a wide range of colours. Please refer to the kitchen brochure to make a selection.

BATHROOMS

Smart Care Pods are supplied with sanitary ware and the plumbing installation is carried out at the factory. The sanitary ware package is premium quality white ceramic and all equipment is supplied according to bathroom layouts shown on individual building design floor plans. Taps, shower and bathroom equipment accessories are polished chrome.

All models are supplied with WET ROOM style shower bases.


All of the internal first and second fix plumbing installation is carried out in the factory. Sanitary ware packages are installed, and all systems are fully pressure tested prior to building delivery.

External connections to services, outside or under slab installation and waste are excluded.

Cost summary

PRICES

Please refer to current detailed price lists for pricing information.

Certain services may be provided at additional cost:

• Planning consultancy & permit applications

• Delivery

• Cranage and positioning

• Installation connections

Building delivery and installation

Building modules are delivered on flatbed trucks. Delivery includes transport to an accessible roadway adjacent to the work site subject to site survey.

Cranage to position the building on pre-prepared footings is carried out as a separate contract lift and is undertaken at market rates by recommended local specialists subject to site survey and access.

Installation of additional equipment and furniture, decking, pergolas and exterior furniture or fixings and connection to services is not included in this scope of supply. Contractors should contact us prior to commencing such works.

EXCLUSIONS

VAT

Provision of mains supplies to the building.

Groundwork. Hard and soft landscaping unless specified in scope.

Pergolas and decks (unless specified)

Supply and installation of specialised equipment

Internal fit-out including (but not limited to): Curtains & Blinds, soft furnishings, storage cupboards and fittings

Loose furniture, Equipment, AV installations and equipment, IT installations and equipment, all unless specified.


PAYMENT TERMS

35% of the contract price is paid in advance with order. On receipt of the payment on account manufacturing drawings will be commenced and provided to the BUYER for approval prior to the commencement of the manufacturing process.

On approval of manufacturing drawings and prior to the commencement of manufacturing an interim payment of 35% of the contract value is required to be paid.

On completion of manufacture and prior to buildings leaving the factory for delivery to the site location the balance is required to be paid. Manufactured goods may be inspected prior to delivery by the buyer or independent quality control surveyor at the factory prior to final packaging or at any time during the manufacture process.

PROJECT TYPICAL TIMESCALE

WEEK -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13

LOI and quote acceptance

Scope of works and concept design

Contract and 35% interim payment

Design & engineering

Design freeze & Shop drawings

Purchasing

Commencement of production

35% interim payment

Production

Bureau Veritas independent

inspection prior to loading and

balance payment

Transportation

Site preparation (by others)

Supervision of/and assembly on site

Project handover

In order to maintain the estimated project timescale, it is imperative that design approvals, information transfer and payment conditions are met in a timely manner. No responsibility is accepted by the supplier for delay arising from such delays.

RECOMMENDED PRELIMINARIES (Not included in supply scope)

Recommended preliminaries to be supplied by others unless otherwise included and if required.

• Site management

• Welfare facilities

• Skips and debris removal

• Tools and plant hire

• Insurance

• Site signage

• Site survey

• Scaffolding and access equipment

• Existing surfaces protection

• Crane and lifting equipment

• HS requirements

• Fencing and site security

• Design and drawing

• Module delivery coordination

RECOMMENDED SITE PREPARATION (Not included in supply scope)

Recommended site preparation to be supplied by others if required.

• Provision for foundations

• Reception of materials on site

• Unloading materials

Preparation of level surface and provision of services


RECOMMENDED GROUND WORKS (Not included in supply scope)

Recommended ground works to be supplied by others if required.

Buildings will be located directly onto an existing hard, level surface and no excavation is required for foundations. Preparation work is site specific and our personnel will assess and recommend the most appropriate requirement. Buildings are provided with self-supporting lateral ‘skids’ which should be positioned on a stable and level surface. Simple pad or paving slab pads may be used. Mountings should be concealed by a decorative skirt or decking (not supplied) after installation.

Typical ground mounting details Typical drainage outflow detail

Typical pad mounting detail for building and optional deck structure

Below ground drainage & service ducting

Drainage to existing foul water system - connection to foul water system to be provided by client to a mutually agreed location adjacent to the proposed building and subject to survey of existing foul water system. Connection to services provided by others.


Rain water drainage system

uPVC guttering and downpipes are supplied - connection to rain water drain system or soak away to be provided by client to a mutually agreed location adjacent to the proposed building and subject to site survey.

WARRANTY / SUPPORT

Our strict factory based quality control ensures that completed buildings are thoroughly inspected prior to delivery but nevertheless our buildings a fully guaranteed for two years in the case of component failure or manufacturing defects. Detailed limited warranty terms are available on request.

In the event of damage to buildings during use we can provide replacement parts from stock and our installation crew are able to offer rapid support on site. Support can be organized on a contract basis or simply as and when required.

Further information

CONTACT DETAILS

Smart Care Pods Limited

Metro House, Northgate, Chichester, PO19 1BE, West Sussex

Telephone: 0203 695 2329 Email: [email protected]

CLIENT SELECTIONS TO BE MADE:

Kitchen cupboard selection – Please see kitchen brochure

Laminate flooring selection – Please see laminate flooring options

Pergola options – If required please see pergola selection (Pergola supply is subject to additional cost)

THE COMPANY RETAINS THE RIGHT TO MAKE AMENDMENTS IN THE CONTENTS OF CONSTRUCTIVE AND TECHNICAL SPECIFICATIONS WHEN REQUIRED.

mailto:[email protected]


IMAGE GALLERY

The CP110 model finished in “Burnt Suffolk Red” vertical cladding.

The CP210 model finished in “Pale Larch” vertical cladding.


Typical bedroom.

The CP110 finished in “deep cedar” vertical cladding.


The CP112 with ‘Studio’ interior finishing

The CP314 wet room bathroom


Typical fitted kitchen

The CP212 bathroom suite

SMART CARE PODS · 3. Air and moisture barrier Waterproof - Vapor permeable, Structural - Seamless...

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