SMALL MEASURES - LARGE EFFECTS › fileadmin › speciality... · 2018-05-25 · BCT aClass an...
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BCT Technology AG, Im Lossenfeld 9, 77731 Willstaett, Germany, +49 7852 996-0, [email protected] www.bct-technology.com, © 2018 BCT Technology AG. All rights reserved. SMALL MEASURES - LARGE EFFECTS Reduce Cost Quickly - Pay off in a single week Small measures: Elimination of geometrical identical parts with different item numbers. Large effect Reducef ▪ storage costs ▪ purchasing costs ▪ number of suppliers and increase security of supply ▪ administrative costs for master data maintenance in ERP system Positive impact on ▪ lead times ▪ operation costs ▪ error costs Potential About 50% of all new products are brought to market too late (25% later than planned) Every fifth product development exceeds the target costs by approximate 16% Material costs in machinery can reach up to 40% of total costs The share of purchase parts ranges between 30 and 85%. The average share of error costs ranges between 5-6% of turnover, of profit only between 2-3%. Source: studies of KOMG, FhF-IPT, WZL, Forrester, PRTM, Vanison Bourne Elimination of geometrical identical parts € 9.950,00* Installation of BCT aClass included Implementation of Geolus Geometrical Search and indexing of your 3D parts included Summary report on identical and similar parts in your database included 60 days demo version included BCT aClass/Geolus Pilot Project *plus travel costs and expenses
Transcript of SMALL MEASURES - LARGE EFFECTS › fileadmin › speciality... · 2018-05-25 · BCT aClass an...
BCT Technology AG, Im Lossenfeld 9, 77731 Willstaett, Germany, +49 7852 996-0, [email protected], © 2018 BCT Technology AG. All rights reserved.
SMALL MEASURES - LARGE EFFECTS Reduce Cost Quickly - Pay off in a single week
Small measures:
Elimination of geometrical identical parts with different item numbers.
Large effect
Reducef▪ storage costs▪ purchasing costs▪ number of suppliers and increase security of
supply▪ administrative costs for master data maintenance
in ERP system
Positive impact on▪ lead times▪ operation costs▪ error costs
Potential
About 50% of all new products are brought to market too late (25% later than planned)
Every fifth product development exceeds the target costs by approximate 16%
Material costs in machinery can reach up to 40% of total costs
The share of purchase parts ranges between 30 and 85%.
The average share of error costs ranges between 5-6% of turnover, of profit only between 2-3%.
Source: studies of KOMG, FhF-IPT, WZL, Forrester, PRTM, Vanison Bourne
Elimination of geometrical identical parts € 9.950,00*Installation of BCT aClass included
Implementation of Geolus Geometrical Search and indexing of your 3D parts
included
Summary report on identical and similar parts in your database
included
60 days demo version included
BCT aClass/Geolus Pilot Project
*plus travel costs and expenses
The elimination of geometrical identical parts with BCT aClass an Geolus 3D Geometrical Search provides short-term savings, which exceed the costs of the project. The included summary report identifies your parts that are multiple times in your product and thus in your warehouse.
E.g: assumed you have 10,000 parts and assumed 1% of them are geometrical identical with different item numbers (duplicates). If the costs for a single part amount USD 500, eliminating 1% of these duplicates can save your company an amount of USD 50,000.
SMALL MEASURES - LARGE EFFECTS Reduce Cost Quickly - Pay off in a single week
Short-term savings
Long-term savings
Time savings in engineering
Reduction of parts and assemblies
based on reuse
Reduction of design errors
Increased product quality
Downstream value chain
benefits
Product standardization
BCT Technology AG, Im Lossenfeld 9, 77731 Willstaett, Germany, +49 7852 996-0, [email protected], © 2018 BCT Technology AG. All rights reserved.
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
USD 50,000
USD 37,500
USD 25,000
USD 12,500
0ClassificationPilot Proposal
CalculatedPotential
Engineering & Design
Purchasing
Manufacturing
InventoryTestingLogistics Support
30% 20%10% 10%
25%35%
