SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless...

26
SLIT TYPE RODLESS CYLINDERS SERIES INDEX 814 ACTUATORS GENERAL CATALOG Presenting our CAD drawing data catalog Characteristics 815 ORCA Series Specifications 817 Order Code 818 Inner Construction and Major Parts and Materials 819 Dimensions 821 Option 823 ORGA Series Specifications 828 Order Code 830 Inner Construction and Major Parts and Materials 831 Dimensions 833 Option 834 Sensor Switches 835 Handling Instructions, and Precautions 837

Transcript of SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless...

Page 1: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

SLIT TYPE RODLESS CYLINDERS

SERIESINDEX

814

ACTUATORS GENERAL CATALOG

Presenting our CADdrawing data catalog

Characteristics 815

ORCA Series Specifications 817Order Code 818Inner Construction and Major Parts

and Materials 819Dimensions 821Option 823

ORGA Series Specifications 828Order Code 830 Inner Construction and Major Parts

and Materials 831Dimensions 833 Option 834

Sensor Switches 835 Handling Instructions, and

Precautions 837

pneu

air

e

Page 2: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

816815

1. Space-saving design 3. Various optionsAlmost the total length of the cylinder body is equal to a cylinderstroke, and the installation space is 1/2 of former cylinders. Also,multiple piping ports are arranged. This port arrangement allows aversatile plumbing including one side piping.

2. High-speed operationHigh-speed operation of 3000mm/s is also possible. (ORCA16・20and ORGA have highest speeds of 1000mm/s)

Various piston mounts and mounting brackets, many types of easilymounted small sensor switches and heat resistant specifications ableto operate up to 120˚C are included.

A4 B2

B1

A1

A3

A4 B2

A2

A1

B1

With CM mount

ORCA16 · 20 · 25ORGA16 · 20 · 25

ORCA32 · 40 · 50ORGA32 · 40 · 50

R L

Slit Type Rodless Cylinders-ORIGA

ORCA,ORGAA bend-resistant and wear-resistantstainless chrome steel seal tape isused, which means high performanceand long-life.

ORCA〈Basic type〉

1. Installed with a guide for greateraccuracy and durability.

The guide mechanism is composed of a slider and cylinder body.The high rigid body enables a heavy load with highly accurate control.

2.The variety of options enables strokeadjustment and high-speed operation.

The stroke end position can be finely adjusted by a stroke adjustingbolt, and a shock absorber that will absorb the impact of shocks at thestroke end under high speed operation, can be both selected byoption. It can assure high-speed operation and highly accurate stops.

Maximum load capacity: 784.5N (φ50)Maximum bending moment: 112.8N (φ50)

Wide range of products strongly supports space-saving and simplicity in design. Bore size:φ16, φ20, φ25, φ32, φ40, andφ50

ORGA〈With guide〉

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

pneu

air

e

Page 3: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

Bore

16

20

25

32

40

50

Standard strokes

100, 200, 300, 400, 500, 600, 700, 800 0~3000

0~5000

200, 300, 400, 500, 600, 700, 800,

1000, 1200, 1400, 1600, 2000

200, 300, 400, 500, 600, 700, 800,

1000, 1200, 1400, 1600, 2000

300, 400, 500, 600, 700, 800,

1000, 1200, 1400, 1600, 2000

300, 400, 500, 600, 700, 800,

900, 1000, 1100, 1200, 1300, 1400, 1600, 2000

500, 600, 700, 800, 900

1000, 1100, 1200, 1400, 1600, 2000

Potential manufacturing stroke

Media

Operating type

Operating pressure range MPa {kgf/cm2}

Proof pressure MPa {kgf/cm2}

Bore size mm

Item

Operating speed range mm/s

Cushioning stroke mm

Lubrication

Port size

Stroke tolerance mm

1000 or less

1001~3000

3001~5000

Operating temperaturerange ˚C

Standard specification

Heat resistant specification

16

Air

Double acting type

0.1~0.8 {1~8.2}

1.2 {12.3}

0~60

The heat resistant specification is not available.

100~1500Note

Variable cushion

Not required

+1.50

+2.00

M5×0.8 Rc1/8 Rc1/4 Rc3/8

+2.50

15 18 21 26 40

0~120

100~3000Note

20 25 32 40 50

817

Basic Type

ORCA

Bore Size and Stroke

Symbol

Specifications

mm

Bore sizemm

16

20

25

32

40

50

0.21

0.47

0.7

1.7

2.7

4.0

0.35

0.78

1.2

3.2

4.5

6.6

0.0010

0.0017

0.0022

0.0038

0.0052

0.0073

0.07

0.13

0.23

0.9

1.2

1.8

C mount

0.026

0.055

0.10

0.17

0.45

0.45

0.2

0.2

0.1

0.2

0.4

1.1

1.7

2.4

1.4

2.1

0.014

0.03

0.05

0.1

0.15

0.2

0.03

0.08

0.13

0.2

0.2

0.4

0.03

0.05

0.1

0.2

0.3

0.8

A:0.05

B:0.09

M mount T mountCM

mountCT

mountL-typebracket

F-typesupport

G-typesupport

Zero stroke mass Additionalmass of each1mm stroke

Additional mass of piston mount Additional mass of mounting bracketAdditional mass of one sensor

switch (With sensor holder)Standard

specification(With standard mount)

Dual piston specification(With two standard

mounts)

Mass

kg

Bore sizemm

Pressureareamm2

200

314

490

804

1256

1963

20

31

49

80

126

196

40

63

98

161

251

393

60

94

147

241

377

589

80

126

196

322

502

785

100

157

245

402

628

982

120

188

294

482

754

1178

140

220

343

563

879

1374

160

251

392

643

1005

1570

Air pressure MPa

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

16

20

25

32

40

50

Cylinder Thrust

N

Remark : Strokes over specified standard strokes can also be made at every1mm intervals. For delivery, consult us.

Note : The operating speed range is “100~1000mm/s” when using it with one side piping. Remark : For details of the sensor switch, see page 1096.

pneu

air

e

Page 4: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

●Order code example for L-type bracket only

- - - -

818

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

ORCA D F 40×1000

Slit type rodlesscylinder basic type Bore size×Stroke

● See bore size and the stroketable on the previous page.Piston specification

Blank : Standard specification: (One piston)

D : Dual piston specification: (Two pistons)

Heat resistant fluorinerubber specificationBlank : Standard specification

F : Heat resistant fluorine rubber specification: (The sensor switch cannot be used over 60˚C.)

● The heat resistant fluorine rubber specifications are only for φ25, φ32, φ40, and φ50. Sensor switches cannot be used.

Mounting bracketBlank : Without mounting bracket

L : With L-type bracket (One set with two brackets)

Supporting bracket Note

Blank : Without supporting bracketF : With F-type supportG : With G-type support

Number of supporting bracket Note

1:With one set2:With two sets

Note: The supporting brackets are not the brackets to installthe body.Please select after referring to page 838.

Sensor switchZG530 : Solid state type with indicator lamp

: DC10~28VZG553 : Solid state type with indicator lamp

: DC4.5~28VCS3M : Reed switch type with indicator lamp

: DC10~30V AC85~230VCS4M : Reed switch type with indicator lamp

: DC10~30V AC85~115VCS5M : Reed switch type without indicator lamp

: DC3~30V AC85~115V●For details of the sensor switch, see page 1096.

Order Code

Number of sensor switch1:With one sensor switch2:With two sensor switches

Lead wire length(With sensor switch)A:1000mmB:3000mm

L ORCA 16

Cylinder basic type

L : L-type bracket

Bore size16:Forφ1620:Forφ2025:Forφ2532:Forφ3240:Forφ4050:Forφ50

●Optional (dual piston specification and heat resistant specification are excluded) is included at time of delivery.

Option

Additional Parts

Dual piston typeHeat resistantspecification

120℃

D

With CM mount

CM

With CT mount

CT

With ZG530

ZG530

With ZG553

ZG553

With CS3M

CS3M

With CS4M

CS4M

With CS5M

CS5M

F

With L-type bracket

L

With F-type support

F

With G-type support

G

With C mount

C

With M mount

M

With T mount

T

●Order code example for supporting brackets only ●Order code example for piston mount only

Number of piston mount1:With one set2:With two setsPiston mount

Blank : Standard mountC : With C mount M : With M mountT : With T mount

CM : With CM mountCT : With CT mount

● The T mount and CT mount areonly for φ40, and φ50.

-F ORCA 16

Cylinder basic type

F : F-type supportG : G-type support

Bore size16:Forφ1620:Forφ2025:Forφ2532:Forφ3240:Forφ4050:Forφ50

-C ORCA 16

Cylinder basic type

C : C mountM : M mountT : T mount

CM : CM mountCT : CT mount

Bore size16:Forφ1620:Forφ2025:Forφ2532:Forφ3240:Forφ4050:Forφ50p

neu

air

e

Page 5: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4★

!5

Parts

End cover RNote1

End cover LNote2

Inner seal tape

setscrew

Inner seal tape lock

Outer seal tape lock

Outer seal tape

setscrew

Rivet

Washer

Cushion pipe

Outer seal tape

Inner seal tape

Piston mount

Roll pin

Bearing strip

Magnet

Materials

Aluminum alloy

Aluminum alloy

Alloy steel

Steel

Steel

Steel

Brass

Brass

Polyacetal

Stainless chrome steel

Stainless chrome steel

Aluminum alloy

Alloy steel

Polyethylene

Alnico magnet

No.

1

1

4

2

2

4

2

2

2

1

1

1

2

2

2

Remark

Anodized

Anodized

Hexagon socket

head cap screw

Cross-recessed

head machine screw

Heat resistant specification

is Aluminum alloy

Anodized

819

Inner Construction

Major Parts and Materials

A'

A

q-w-e r t-y u-i o !0 !1 !2 !3 !4 !5 !6 !7 !8 !9 @0 @1

@2 @3 @4 @5 @6 @7

Parts

Piston yoke

Piston

Scraper

Cylinder barrel

End cover screw

Magnet strip

Cushion needle

Cushion gasket

Barrel gasket

Cap gasket

Cushion seal

Piston seal

Materials

Aluminum alloy

Polyacetal

Nylon

Aluminum alloy

Alloy steel

Rubber magnet

Brass

Synthetic rubber

(NBR)

Aluminum alloy

sheet

Synthetic rubber

(NBR)

Synthetic rubber

(NBR)

Synthetic rubber

(NBR)

No.

1

2

1

1

8

2

2

2

2

2

2

2

Remark

Anodized

Anodized

Heat resistant

specification is FPM.

Synthetic rubber

(NBR) baking.

Heat resistant

specification is FPM.

Heat resistant

specification is FPM.

Heat resistant

specification is FPM.

(★) prepared as seal repair kits. Notes 1: The side where concentrated piping cannot be done.

2: The side where concentrated piping can be done.

ORCA16・20・25The drawing shows ORCA25.

A–A' crosssection

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4★

!5

!6

!7

!8

!9

@0

@1

@2

@3

@4

@5

@6

@7

No.

!6

!7

!8★

!9

@0

@1

@2

@3★

@4★

@5★

@6★

@7★

No.

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4★

!5 pneu

air

e

Page 6: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

820

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

Parts

End cover RNote1

End cover LNote2

Inner seal tape

setscrew

Inner seal tape lock

Outer seal tape lock

Outer seal tape

setscrew

Rivet

Washer

Cushion pipe

Inner seal tape

Piston mount

Magnet

Bushing

Piston yoke

Outer seal tape

Piston

Scraper

Scraper holding O-ring

Materials

Aluminum alloy

Aluminum alloy

Alloy steel

Steel

Steel

Steel

Brass

Brass

Polyacetal

Stainless chrome steel

Aluminum alloy

Alnico magnet

Steel

Aluminum alloy

Stainless chrome steel

Polyacetal

Polyacetal

Synthetic rubber

(CR)

No.

1

1

4

2

2

4

2

2

2

1

1

2

1

1

1

2

2

1

Remark

Anodized

Anodized

Hexagon socket

head cap screw

Cross-recessed

head machine screw

Heat resistant specification

is Aluminum alloy

Anodized

Anodized

Heat resistant

specification is FPM.

Inner Construction

Major Parts and Materials

A

A'

q-w e r t-y u-i o !0 #1 #2 !1 !2 !3 !4 !5 !6 !7 !8 !9 @0 @1 @2 @3

@4 @5 @6 @7 @8 @9 #0

Parts

Cylinder barrel

End cover screw

Mount set bolt

Magnet strip

Mounting nut

Cushion needle

Cushion gasket

Barrel gasket

Cap gasket

Cushion seal

Piston seal

Bearing strip

End plate

End plate mounting screw

Materials

Aluminum alloy

Alloy steel

Alloy steel

Rubber magnet

Steel

Brass

Synthetic rubber

(NBR)

Aluminum alloy

sheet

Synthetic rubber

(NBR)

Synthetic rubber

(NBR)

Synthetic rubber

(NBR)

Polyethylene

Aluminum alloy

Steel

No.

1

8

2

2

2

2

2

2

2

2

2

4

2

2

Remark

Anodized

Hexagon socket bolt

With nylon lock

Heat resistant

specification is FPM.

Synthetic rubber

(NBR) baking.

Heat resistant

specification is FPM.

Heat resistant

specification is FPM.

Heat resistant

specification is FPM.

Anodized

(★) prepared as seal repair kits. Notes 1: The side where concentrated piping cannot be done.

2: The side where concentrated piping can be done.

ORCA32・40・50The drawing shows ORCA40.

A–A' cross section

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4

!5

!6

!7

!8

No.

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4

!5

!6

!7★

!8

!9

@0

@1

@2

@3

@4

@5

@6

@7

@8

@9

#0

#1

#2

No.

!9

@0

@1

@2

@3

@4

@5★

@6★

@7★

@8★

@9★

#0★

#1

#2pneu

air

e

Page 7: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

16

20

25

A

130

160

200

CodeBore size B

65

80

100

C

15

19

23

D

16

20

20

E

12

16

18

F

5.5

7.5

8.5

G

1.5

2

2

H

15

19

22

J

4

6.5

6.5

K

76

96

120

M

52

65

80

N

32

40

50

P

M3×0.5 Depth5.5

M4×0.7 Depth7

M5×0.8 Depth9

Q

M3×0.5 Depth5

M4×0.7 Depth7

M5×0.8 Depth9

R

27

34

40

T

12

16

18

U

6

7.5

7.5

V

3.4

4.4

4.4

821

Dimensions of ORCA16 · 20 · 25 (Scale 1/3, unit mm)

ORCABasic type ×Bore size Stroke

ORCADDual piston type : D ×Bore size Stroke

BE

BD

N

M

K

2-P

E

2-Cushion needle

2-X (With two plugs)Connection port

G HJ

F

D CC

A

B B

B

Stroke

W1 W2

AA

2-φ

AS

ARR

AE AC

V

U

T

ZY

2-XConnection port

8-QMounting thread

Stroke+A

B A

CLB

A

Stroke B

B

CL

LL=Stroke+2×B+CL

16

20

25

W1

7

5.5

6

W2

7

9.5

10

X

M5×0.8 Depth4

Rc1/8

Rc1/8

Y

1

1

1

Z

2.5

3.5

3.5

AA

18

26

26

AC

25

32

38

AE

22

28

33

AR

18

24

27

AS

3.4

4.5

5.5

BD

27

34.5

40

CLNote

85

105

135

BE

24

31

36

CodeBore size

Note : The dimension CL shows the minimum case value.

The drawing shows ORCA20.

pneu

air

e

Page 8: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

822

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

ORCADDual piston type : D ×Bore size Stroke

32

40

50

A

250

300

320

B

125

150

160

C

27

30

32

D

30

30

40

E

21

23.5

24

F

10.5

12

13

G

4

5

3

H

30

35

40

J

9

9

14

K

160

190

200

L

120

110

160

M

90

90

120

P

M6×1 Depth15

M6×1 Depth12

M6×1 Depth12

Q

M6×1 Depth15

M6×1 Depth15

M8×1.25 Depth15

R

52

60

74

S

36

42

52

Dimensions of ORCA32 · 40 · 50 (Scale 1/3, unit mm)

ORCABasic type ×Bore size Stroke

4-X

G HJ

F

D

E

AA

AE

W

2-XConnection port(With four plugs)

N

M

L

K2φO 2-P

BE

B

B

C

StrokeB

A

A+Stroke

BD

Connection port(With two plugs)2-Cushion needle

AD AC

AB

ZY

T

W

S

R

8-QMounting hole

V

U

B A

N

60

55

80

O

7

7

7

32

40

50

T

26

30

40

U

10.5

10.5

13.5

V

6.5

6.5

8.5

W

11

11

14

X

Rc1/4

Rc1/4

Rc3/8

Y

2

2

2

Z

4.3

4.3

5.3

AA

27

28

28

AB

18

18

18

AC

60

61

69

AD

54

57

65

AE

46

49

57

BD

54

63

75

CLNote

180

220

240

BE

48

58

70

Note : The dimension CL shows the minimum case value.

LL=Stroke+2×B+CL

B

A

CL Stroke B

B

CL

CodeBore size

CodeBore size p

neu

air

e

Page 9: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

LE

LA

LB

2-φLC

LH

LF

LG

LD

LJ

823

16

20

25

LA

14

18

22

LB

10

13

16

LC

3.6

4.6

5.8

LD

26

33

39

LE

18

24

27

LF

15

19

22

LG

10

13

16

LH

1.6

2

2.6

LJ

6

7

8.5

CodeBore size

Option (Unit mm)

LA

LB

2-φLC

LH

LG

LF

LJ LE

LD

32

40

50

LA

26

26

32

LB

18

18

22

LC

6.6

6.6

9

LD

50

58

72

LE

36

42

52

LF

30

35

40

LG

20

22

24

LH

3.2

4

4

LJ

12

14

14

CodeBore size

L-type brackets : -L

●ORCA16 · 20 · 25 ●ORCA32 · 40 · 50

Note : When L-type brackets are installed together with F-type supports, thedirection of the L-type brackets should be changed so that the supportgoes in.

FB

FA 4-φFC

FH

FG

FFH

FE

FD

Note

16

20

25

FA

25

38

38

FB

15

20

25

FC

3.5

4.5

5.5

FD

40

49

56

FE

32

40

46

FF

19

25

29.5

FG

4.5

6

9

FH

0.5

1.5

H

15

19

22

CodeBore size

F-type support : -F

G-type support : -G

●ORCA16 · 20 · 25

Note : This concave part is not on φ20.

GF

GC

GD

GA

GB

GE

GH

GG

4-GJ

16

20

25

GA

15

19

22

GB

3

3

4

GC

17

21.5

25

GD

25

30

45

GE

8

12

20

GF

11

11

15

GG

30

40

50

GH

20

25

35

GJ

φ3.5 Countersinking

φ4.5 Countersinking

φ5.6 Countersinking

CodeBore size

●ORCA16 · 20 · 25

GC

GD

GF

GE

GB

GA

GH

GG

4-GJ

32

40

50

GA

30

35

48

GB

5

6

12

GC

34

40

50

GD

50

65

75

GE

22

33

36

GF

18

22

27

GG

60

60

80

GH

40

40

50

GJ

φ6.8Countersinking

φ6.8Countersinking

φ9, φ14 Counter bore Depth8

CodeBore size

●ORCA32 · 40 · 50

FB

FA 4-φFC

FH

FE

FD

H

FG FF

Note

32

40

50

FA

50

50

65

FB

30

30

40

FC

6.6

6.6

9

FD

72

82

100

FE

60

70

85

FF

36

39

48

FG

6

6

9

FH

2

1

H

30

35

40

CodeBore size

●ORCA32 · 40 · 50

Note : This concave part is not on φ32.

Note: When L-type brackets are installed together with F-type supports, thedirection of the L-type brackets should be changed so that the supportgoes in.

pneu

air

e

Page 10: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

N 2-P

M

K

SE SD

SG

AC

2-φAS

SC

SB

824

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

16

20

25

K

65

80

100

M

52

65

80

N

32

40

50

P

M3×0.5 Depth6

M4×0.7 Depth8

M5×0.8 Depth10

AC

25

32

38

AS

3.4

4.5

5.5

SB

31

36.5

40

SC

5

6

7

SD

25

32

38

SE

22

28

33

SG

18

26

26

CodeBore size

Option (Unit mm)

C mount : -C

●ORCA16 · 20 · 25

N

2-P

M

SA

L

K

2-φO

SD

SE

SB

SC AB

AE

AC

SF

32

40

50

K

160

190

200

L

120

110

160

M

90

90

120

N

60

55

80

O

7

7

7

P

M6×1 Depth15

M6×1 Depth12

M6×1 Depth12

AB

18

18

18

AC

60

61

69

AE

46

49

57

SA

178

188

SB

42

47

55

SC

4

4.5

6

SD

60

71

79

SE

46

59

67

SF

23

20

20

CodeBore size

●ORCA32 · 40 · 50

pneu

air

e

Page 11: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

825

MB

K

2-MC

MA

MO

MD

MJ

MH

MN

AB

ME

MM

MG

MM

MK

ML

40

60

160

8

2-φ6.6

4

48.5

44

6

70

φ12

6

30

55

16

20

25

K

65

80

100

AB

10

15

15

MA

20

26

32

MB

10

13

16

MC

3.5

4.5

5.5

MD

3

4

5

ME

25

34.6

37

MG

34

43.5

52

MH

25

32

38

MJ

2

2.3

3.2

MK

5

6.5

8

ML

13

16

20

MM

3

4

5

MN

28

38.6

42

MO

5

6.5

8

CodeBore size

40

50

K

190

200

MA

90

90

MB

75

75

MC

7

7

MD

8

8

ME

70

70

MF

55

55

MG

75

83

MH

51

59

MJ

5

5

MK

12

12

ML

35

35

MM

5

5

MN

5

5

MO

70

70

CodeBore size

Option (Unit mm)

M mount : -M

●ORCA16 · 20 · 25

●ORCA32

MB

K

MD

4-φMC

MA

MF

ME

φMK

ML

MM

MJ

MHMG

MN

MO

●ORCA40 · 50

pneu

air

e

Page 12: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

40

60

160

2-φ6.6

8

444

6

70

φ12

6

48.5

55

46

6060

30

42

MB 2-MC

K

MA

MD

MG

SC

SB

MJ

MN

AB

ME

MM

MO

MM

MK

ML

MQ

AC

K

190

200

TA

178

188

TB

80

120

TC

7

7

TD

60

60

TE

45

45

TF

66

74

TG

6

6

40

50

CodeBore

826

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA16

20

25

K

65

80

100

AB

10

15

15

AC

25

32

38

MA

20

26

32

MB

10

13

16

MC

3.5

4.5

5.5

MD

3

4

5

ME

25

34.6

37

MG

5

6.5

8

MJ

2

2.3

3.2

MK

5

6.5

8

ML

13

16

20

MM

3

4

5

MN

28

38.6

42

MO

34

43.5

52

MQ

25

32

38

SB

31

36.5

40

SC

5

6

7

CodeBore size

40

50

K

190

200

AC

61

69

AE

49

57

MA

90

90

MB

75

75

MC

7

7

MD

8

8

ME

70

70

MF

55

55

MJ

5

5

MK

12

12

ML

35

35

MM

5

5

MN

5

5

MO

85

93

MP

71

79

MQ

61

69

SB

47

55

CodeBore size

CM mount : -CM

●ORCA16 · 20 · 25

●ORCA32

MF

ME

φMK

MJ

ML

MO

MN

SB

K

MB

MD

4-φMC

MA

MQ

AE

AC

MP

MM

●ORCA40 · 50

Option (Unit mm)

T mount : -T

TB

K

4-φTC

TA

TE

TD

TG

TF

mm

pneu

air

e

Page 13: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

K

TB 4-φTC

TA

TG

SB

TJ TH

ACAE

TE

TD

TK

40

50

K

190

200

AC

61

69

AE

49

57

SB

47

55

TA

178

188

TB

80

120

TC

7

7

TD

60

60

TE

45

45

TG

6

6

TH

76

84

TJ

59

67

TK

25

25

CodeBore size

Option (Unit mm)

CT mount : -CT

●ORCA40 · 50

827

pneu

air

e

Page 14: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

828

Media

Operating type

Operating pressure range MPa {kgf/cm2}

Proof pressure MPa {kgf/cm2}

Operating temperature range ˚C

Operating speed range mm/s

Air

Double acting type

0.15~0.8 {1.5~8.2}

1.2 {12.3}

0~60

100~1000

Variable cushion

15

With shock absorber

Not required Note 1

18 21 26 40Cushion

Lubrication

Stroke adjustingrange Note2

(One side forspecification stroke)

mm

Stroke tolerancemm

Port size

1000 or less

1001~3000

3001~5000

With shockabsorber (option)

Up to the full stroke andfine adjustment 0~–15

0~–4(Fine adjustment only at the stroke end)

+1.50

+2.00

+2.50

M5×0.8 Rc1/8 Rc1/4 Rc3/8

0~–5(Fine adjustment only at the stroke end)

0~–6(Fine adjustment only at the stroke end)

0~–8(Fine adjustment only at the stroke end)

0~–10(Fine adjustment only at the stroke end)

Up to the full stroke and fine adjustment 0~–20 Up to the full stroke and fine adjustment 0~–30

Stroke adjustingbolt (option)

Standard specification

Cushion stroke (one side) mm

Option

Bore size mm

Item16 20 25 32 40 50

With Guide

ORGA

Symbol

Specifications

Applicable cylinder

Maximum absorption J {kgf·m}

Absorbing stroke mm

Maximum impact speed mm/s

Maximum frequency c/min

Spring return force Note N {kgf}

Angle variation

Operating temperature range ˚C

ModelItem KSHF6×10

ORGA16

2.9 {0.3}

10

1000

60

3˚ or less

0~60

9.8 {1.0} 9.8 {1.0} 16.7 {1.7} 22.5 {2.3} 29.4 {3.0} 37.3 {3.8}

KSHF7×12

ORGA20

5.9 {0.6}

12

KSHF8×12

ORGA25

9.8 {1.0}

12

KSHF10×18

ORGA32

19.6 {2.0}

18

KSHF12×22

ORGA40

29.4 {3.0}

22

KSHF14×25

ORGA50

49 {5.0}

25

Specifications of Shock Absorber

Notes 1: These models can be used without lubricating oil. If lubricating oil is used, use turbine oil Class1 (ISO VG32) or its equivalents. 2: For details, see page 839.

Remark : For details of the sensor switches, see page 1096.

Note : Values at retracted position.pneu

air

e

Page 15: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

Bore sizemm

16

20

25

32

40

50

200

314

490

804

1256

1963

0.15

30

47

49

80

126

196

0.2

40

63

98

161

251

393

0.3

60

94

147

241

377

589

0.4

80

126

196

322

502

785

0.5

100

157

245

402

628

982

0.6

120

188

294

482

754

1178

0.7

140

220

343

563

879

1374

0.8

160

251

392

643

1005

1570

Pressure areamm2

Air pressure MPa

829

Cylinder Thrust

Bore size

16

20

25

32

40

50

Standard strokes

100, 200, 300, 400, 500, 600, 700, 800

200, 300, 400, 500, 600, 700, 800, 1000, 1200, 1400, 1600, 2000

200, 300, 400, 500, 600, 700, 800, 1000, 1200, 1400, 1600, 2000

200, 300, 400, 500, 600, 700, 800, 1000, 1100, 1200, 1400, 1600, 2000

300, 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1400, 1600, 1800, 2000

300, 400, 500, 600, 700, 800, 900, 1000, 1100, 1200, 1400, 1600, 1800, 2000

Potential manufacturing stroke

0~3000

0~5000

Bore Size and Stroke

N

mm

Remark: Non-standard strokes can be made at 1mm increments. Consult us for delivery.

Bore sizemm

Zero strokemass

Additional massof each 1mm

strokeShock absorber

(with holder) Stroke adjustingbolt (with holder)

L-type bracket F-type support

Additional mass of option Additional mass ofone sensor switch

(with sensor holder)

16

20

25

32

40

50

0.37

0.71

1.15

2.45

3.75

5.80

0.0013

0.0022

0.0027

0.0045

0.0054

0.0083

0.042

0.07

0.12

0.22

0.42

0.63

0.034

0.056

0.10

0.17

0.35

0.52

0.014

0.03

0.05

0.10

0.08

0.22

0.008

0.015

0.06

0.08

0.12

0.12

A:0.05

B:0.09

Mass

kg

pneu

air

e

Page 16: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

Number of shock absorber 1:With one shock absorber2:With two shock absorbers

830

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

●Order code for mounting bracket and supporting bracket only

- - - - -ORGA 40×1000

Slit type rodlesscylinder with guide

Bore size×Stroke●See bore size and the stroke

table on the previous page.

Mounting bracketBlank : Without mounting bracket

L : L-type bracket: (One set with two brackets)

Supporting bracket Note

Blank : Without supporting bracket F : With F-type support

: (One set with two brackets)

Number of supporting bracket Note

1:With one set 2:With two sets

Note : The supporting brackets are not the brackets used toinstall the body.Select after referring to page 838.

Sensor switchZG530 : Solid state type with indicator lamp

: DC10~28VZG553 : Solid state type with indicator lamp

: DC4.5~28VCS3M : Reed switch type with indicator lamp

: DC10~30V AC85~230VCS4M : Reed switch type with indicator lamp

: DC10~30V AC85~115VCS5M : Reed switch type without indicator lamp

: DC3~30V AC85~115V●For details of the sensor switch, see page 1096.

Order Code

Number of sensor switch1:With one sensor switch2:With two sensor switches

Number of stroke adjusting bolt1:With one stroke adjusting bolt2:With two stroke adjusting bolts

Lead wire length(With sensor switch)A:1000mmB:3000mm

ORGA

Cylinder basic type

L : L-type bracketF : F-type support

16:Forφ1620:Forφ2025:For φ2532:Forφ3240:Forφ4050:Forφ50

●The options are included at time of delivery.

Option

Additional Parts

With L-type bracket

L

With F-type support

F

With shock absorber

K

With stroke adjusting bolt

S

With ZG530

ZG530

With ZG553

ZG553

With CS3M

CS3M

With CS4M

CS4M

With CS5M

CS5M

●Order code for shock absorber only For ORGA16:KSHF6×10For ORGA20:KSHF7×12For ORGA25:KSHF8×12For ORGA32:KSHF10×18For ORGA40:KSHF12×22For ORGA50:KSHF14×25

●Order code for stroke adjusting bolt only For ORGA16:S16For ORGA20:S20For ORGA25:S25For ORGA32:S32For ORGA40:S40For ORGA50:S50

●Order code for shock absorber and strokeadjusting bolt holder onlyFor ORGA16:BL16For ORGA20:BL20For ORGA25:BL25For ORGA32:BL32For ORGA40:BL40For ORGA50:BL50

Shock absorber Blank : Without shock absorber

K : With shock absorber (with holder)

Stroke adjusting boltBlank : Without stroke adjusting bolt

S : With stroke adjusting bolt (with holder)

pneu

air

e

Page 17: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

831

Parts

End cover RNote1

End cover LNote2

Inner seal tape

setscrew

Inner seal tape lock

Outer seal tape lock

Outer seal tape

setscrew

Rivet

Washer

Cushion pipe

Outer seal tape

Inner seal tape

Striker

End plate

Scraper holder

Slider

Slider adjusting bolt

Slider fixing screw

Piston yoke

Materials

Aluminum alloy

Aluminum alloy

Alloy steel

Steel

Steel

Steel

Brass

Brass

Polyacetal

Stainless chrome steel

Stainless chrome steel

Steel

Aluminum alloy

Polyacetal

Aluminum alloy

Alloy steel

Alloy steel

Aluminum alloy

No.

1

1

4

2

2

4

2

2

2

1

1

2

2

2

1

4

4

1

Remark

Anodized

Anodized

Hexagon socket

head cap screw

Cross-recessed

head machine screw

Anodized

Anodized

Hexagon socket button screw

Hexagon socket head cap screw

Anodized

Inner Construction

Major Parts and Materials

A'

A

q-w e r t-y u-i o !0 !1 !2 !3 !4 !5-!6-!7 !8 !9 @0 @1

#4 #5 #6 @5 @6 @7 @8 @9

#2 #3

@2 @3 @4

#0 #1

Parts

Magnet

Piston

Cylinder barrel

Yoke mount

Carrier pin setscrew

Carrier pin

Cap gasket

Cushion seal

Piston seal

Scraper

Bearing strip

Guide shaft

Guide plate

End plate mounting bolt

End cap mounting bolt

Cushion gasket

Cushion needle

Barrel gasket

Materials

Alnico magnet

Polyacetal

Aluminum alloy

Steel

Alloy steel

Alloy steel

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Polyethylene

Zinc alloy

With filling material inside; PTFE layer

Alloy steel

Alloy steel

Synthetic rubber (NBR)

Brass

Aluminum alloy sheet

No.

2

2

1

1

1

1

2

2

2

2

4

2

4

4

8

2

2

2

Remark

Anodized

Hexagon socket

head cap setscrew

The φ25 is a polyacetal.

Synthetic rubber (NBR) baking.

(★) is prepared as a seal repair kit. Notes 1: The side where concentrated piping cannot be done.

2: The side where concentrated piping can be done.

ORGA16・20・25The diagram shows for ORGA20.

A–A' crosssection

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4

!5

!6

!7

!8

No.

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4

!5

!6

!7

!8

!9

@0

@1

@2

@3

@4

@5

@6

@7

@8

@9

#0

#1

#2

#3

#4

#5

#6

No.

!9

@0

@1

@2

@3

@4

@5★

@6★

@7★

@8★

@9★

#0

#1

#2

#3

#4★

#5

#6★

pneu

air

e

Page 18: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

832

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4

!5

!6

!7

!8

No.

q

w

e

r

t

y

u

i

o

!0

!1

!2

!3

!4

!5

!6

!7

!8

Parts

End cover RNote1

End cover LNote2

Inner seal tape

setscrew

Inner seal tape lock

Outer seal tape lock

Outer seal tape

setscrew

Rivet

Washer

Cushion pipe

Outer seal tape

Inner seal tape

Striker

End plate

Scraper holder

Slider

Slider adjusting bolt

Slider fixing screw

Piston yoke

Materials

Aluminum alloy

Aluminum alloy

Alloy steel

Steel

Steel

Steel

Brass

Brass

Polyacetal

Stainless chrome steel

Stainless chrome steel

Steel

Aluminum alloy

Polyacetal

Aluminum alloy

Alloy steel

Alloy steel

Aluminum alloy

No.

1

1

4

2

2

4

2

2

2

1

1

2

2

2

1

4

4

1

Remarks

Anodized

Anodized

Hexagon socket

head cap screw

Cross-recessed

head machine screw

Anodized

Anodized

Hexagon socket button bolt

Hexagon socket head cap screw

Anodized

Inner Construction

Major Parts and Materials

A

A'

q-w t-ye r u-i o !0 !1 !2 !3 !4 !5-!6-!7 !8 !9 @0 @1

#4 #5 #6 @5 @6 @7 @8 @9

#2

#3

#0 #1 @2 @3 @4

Parts

Magnet

Piston

Cylinder barrel

Yoke mount

Carrier pin setscrew

Carrier pin

Cap gasket

Cushion seal

Piston seal

Scraper

Bearing strip

Guide shaft

Guide plate

End plate mounting bolt

End cap mounting bolt

Cushion gasket

Cushion needle

Barrel gasket

Materials

Alnico magnet

Polyacetal

Aluminum alloy

Steel

Alloy steel

Alloy steel

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Synthetic rubber (NBR)

Polyethylene

Aluminum alloy

With filling material

inside; PTFE layer

Alloy steel

Alloy steel

Synthetic rubber (NBR)

Brass

Aluminum alloy sheet

No.

2

2

1

1

1

1

2

2

2

2

4

2

4

8

8

2

2

2

Remarks

Anodized

Hexagon socket button bolt

Anodized; Only the

ORGA40 is polyacetal.

Synthetic rubber (NBR) baking.

(★) is prepared as a seal repair kit. Notes 1: The side where concentrated piping cannot be done.

2: The side where concentrated piping can be done.

ORGA32・40・50The drawing shows ORGA40.

A–A' cross section

!9

@0

@1

@2

@3

@4

@5

@6

@7

@8

@9

#0

#1

#2

#3

#4

#5

#6

No.

!9

@0

@1

@2

@3

@4

@5★

@6★

@7★

@8★

@9★

#0

#1

#2

#3

#4★

#5

#6★

pneu

air

e

Page 19: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

833

16

20

25

32

40

50

A

130

160

200

250

300

320

B

65

80

100

125

150

160

C

15

19

23

27

30

32

D

27

34.5

40

54

60

75

E

12

16

18

21.5

23.5

24

F

5.5

7.5

8.5

10.5

12

13

G

1.5

2

2

4

2

3

H

15

19

22

30

32

40

J

4

6.5

6.5

8.5

9

14

Q

M3×0.5 Depth5

M4×0.7 Depth7

M5×0.8 Depth9

M6×1 Depth15

M6×1 Depth15

M8×1.25 Depth15

R

31

39

44

56

64

78

S

18

24

27

36

42

52

T

27

34

40

52

60

74

W1

7

5.5

6

11

11

14

W2

7

9.5

10

11

11

14

X

M5×0.8 Depth4

Rc1/8

Rc1/8

Rc1/4

Rc1/4

Rc3/8

CodeBore size

Dimensions of ORGA (Unit mm)

ORGA ×Bore size Stroke

16

20

25

32

40

50

Y

6

7

8.5

12

11

14

Z

18

24

27

36

42

52

AA

45

56

65

80

95

120

AB

35

46

50

60

70

90

AC

27

33

38

48

58

67

AD

23.5

28.5

34

42

52

60

AE

7.5

8.5

10

12

16

18

AF

42

52

60

78

90

107

AG

10

12

14

18

20

22

AH

70

88

110

145

170

180

AJ

105

140

165

AK

56

74

90

125

150

162

AL

45

55

70

90

110

120

AM

2.5

2.5

2.5

AN

7

7

7.5

7.5

7.5

9

AP

M3×0.5 Depth7

M4×0.7 Depth8

M5×0.8 Depth9

M6×1 Depth13

M6×1 Depth15

M8×1.25 Depth17

AQ

22

30

35

38

40

50

CodeBore size

AL 6-AP

AK

AJ

AH

AN

AM

AQ

G

HJ

F

E

StrokeB

A

D

2-Cushion needle

C

A+Stroke

AC AD

AB

AA

AE

ZY

AF

φAG

W1 W2

S

B A A

□T

R

8-QMounting thread

6-XNote

Connection port(With four plugs)

B

Note: ORGA16·20·25 is four places.

pneu

air

e

Page 20: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

834

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

Option (Unit mm)

Shock absorber : -K Stroke adjusting bolt : -S

16

20

25

32

40

50

SA

54

57

69.5

78.5

91

110

SB

8.7

10.7

12

15.8

17.5

19.8

SC

2

2

3

8

10

3

SD

24

21

24.5

26

26

40

SE

65

80

100

125

150

160

SF

35

44

55

72.5

85

90

SG

10

12

12

18

22

25

SH

3

3

5

5

5

8

SJ

14.5

16.5

21

24.5

34

37

SK

39

40

47.5

53

56

73

CodeBore size

16

20

25

32

40

50

LA

14

18

22

26

24

32

LB

10

13

16

18

12.5

22

LD

26

33

39

50

58

72

LE

18

24

27

36

24

52

LG

10

13

16

20

21

24

LH

1.6

2

2.6

3.2

5

4

LJ

15

19

22

30

32

40

LC

4-φ3.6

4-φ4.6

4-φ5.8

4-φ6.6

4-φ9,φ14 Counter bore Depth1

4-φ9

CodeBore size

16

20

25

32

40

50

FA

40

50

50

65

75

75

FB

28

35

35

45

55

55

FC

3.4

4.5

5.5

6.6

9

9

FD

45

57

70

82

96

110

FE

38

48

58

70

80

94

FG

5

6.3

8

8

10

10

CodeBore size

16

20

25

32

40

50

SL

M10×1

M12×1

M14×1.5

M18×1.5

M20×1.5

M22×1.5

SM

7

8

9.5

11.5

15.5

17

SN

44

55

64

79

94

118

SP

36

45

51

64

76

92

SQ

22

26.5

31.5

39

48

53.5

SR

41.5

51.5

59.5

77.5

89.5

106

CodeBore size

16

20

25

32

40

50

SP

36

45

51

64

76

92

SQ

22

26.5

31.5

39

48

53.5

SR

41.5

51.5

59.5

77.5

89.5

106

JM

5

6

6

8

10

12

CodeBore size

16

20

25

32

40

50

JA

21

24

31

36

41

46

JB

29.5

35.5

44

51.5

64

69

SE

65

80

100

125

150

160

SF

14.5

16.5

21

24.5

34

37

JF

35

44

55

72.5

85

90

JK

6

7

9

10.5

6

8

JL

M10×1

M12×1

M14×1.5

M18×1.5

M20×1.5

M22×1.5

SM

7

8

9.5

11.5

15.5

17

SN

44

55

64

79

94

118

CodeBore size

SG

SF

SE

SA

SD MAX.

SC

φS

B

φS

H

JB

JF

SE

JA

SJ SK MAX.

SL

SM

SP

SN

SQ

SR

SF JK MAX.

JL

SM

SP

SN

SQ

SR

JMWidth

across flats

L-type bracket : -L F-type support : -F

LC

LA

LB

LJ

LHLE

LD

LG

FB

FA

FE

FD

FG

4-FC

Note: The sensor switch cannot be installed on the upper part of the F-typesupport.

pneu

air

e

Page 21: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

835

Solid State Type・Reed Switch Type

SENSOR SWITCHES

Order Code for Sensor Switches Only

Sensor Switch Operating Range · Response Differential · Maximum Sensing Location

●Sensor switch (with mounting bracket)

Solid state type

Solid state type

Reed switch type

Reed switch type

Reed switch type

with indicatorlampwith indicatorlampwith indicatorlampwith indicatorlampwithoutindicator lamp

DC10~28V

DC4.5~28V

DC10~30VAC85~230VDC10~30VAC85~115V CS4M

CS3M

ZG553

ZG530

Sensor switch model Lead wire length Cylinder basic type Bore size

CS5M

AB

-ORCA-ORGA

162025324050

DC3~30VAC85~115V

●For details of the sensor switch, see page 1096.

●Order code formounting bracket only

-G5

Cylinder basic typeORCA:For ORCAORGA:For ORGA

Bore size16:Forφ1620:Forφ2025:Forφ2532:Forφ3240:Forφ4050:Forφ50

●A:1000mmB:3000mm

●ORCA:For ORCAORGA:For ORGA

●Operating range: RRThe distance the piston travels, in one direction, while theswitch is in the ON position.

●Response differential: CThe distance between the point where the piston turns theswitch ON, and the point where the switch turns OFF as thepiston travels in the opposite direction.

Moving Sensor Switch

The sensor switch can be moved in the direction of the strokeby loosening the mounting screw of the sensor holder with ahex-bar wrench.(Tightening torque 0.2N・m {2kgf・cm}) Note : Draw out the lead wire as follows when you install a solid state type

sensor switch on ORCA16·20·25.

C (Response differential)

C (Response differential)

Maximum sensing location

ONOFF

ON OFF

Magnet R

RHex-bar wrench

Sensor switch

Sensor holder

(Identification mark) Note1

Mounting screw

(M3)

(Norminal size 1.5)

Bore size

16

20

25

32

40

50

ZG530□, ZG553□ CS□M□

Operatingrange

3.3~5.5

3.8~6.4

4.1~6.9

5.0~8.3

6.5~10.9

8.2~13.6

0.6 or less

0.7 or less

0.7 or less

0.8 or less

0.8 or less

1.0 or less

11

Responsedifferential

Maximumsensing

locationNote

Operatingrange

9~11

10~14

13~15

15~21

15~24

20~28

1.5 or less

1.5 or less

1.5 or less

2 or less

2.5 or less

2.5 or less

11

Responsedifferential

Maximumsensing

locationNote

mm

Remark : Above values are for reference only. ※: It is the value from the end side opposite to the lead wire side.

Note : Take note when installing a sensor switch in the middle of a stroke,because if the piston speed is fast, the switch is only ON for a shorttime, and the relay cannot respond.ON time [ms] = (operating range [mm]/piston speed [mm/s])×103

● Install the sensor holder upward when you draw out the lead wire left.

Sensor switch Slider

Mounting screw

Indicator lamp

Sensor holder

Lead wire

Rodless cylinder’s mounting surface

●Install the sensor holder downward when you draw out the lead wire right.

Mounting screw Slider

Sensor holder

Lead wire

Sensor switch

Indicator lamp

Rodless cylinder’s mounting surface

Note 1: Sensor holderidentification markORCA…one line

ORGA…two lines

2-lead wire

3-lead wire

2-lead wire

2-lead wire

2-lead wire

pneu

air

e

Page 22: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

16

20

25

32

40

50

A

65

80

100

125

150

160

CodeBore size B

15

19

23

27

30

32

C

39

50

66

87

109

117

D

24.5

28

30

34

39

45

E

20

24

28

36

41

46

836

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

Dimensions and Mounting Location of Sensor Switch

If the sensor switch is installed in the location as in the drawing below, it comes to the maximum sensing location for the sensor switchat the end of the stroke.

●ORCA basic type, ORGA

●ORCA dual piston type

●Lead wire holderOne lead wire holder for ORCA is attached. Use as shown below. These can also be ordered separately. Order code: LH-ORCA (5 pieces/set).

●ORCA mm

16

20

25

32

40

50

A

65

80

100

125

150

160

B

15

19

23

27

30

32

C

39

50

66

87

109

107

D

22

25.5

29

35

39

45

E

17.5

22.5

24.5

33.5

35.5

43.5

CodeBore size

●ORGA mm

32

40

50

CLNote

180

220

240

A'

305

370

400

CodeBore size

mm

A

B C 22 Sensor switch C22 B

A

D

E

Sensor switch

Model label Sensor switch

Piston mount built-in magnet

A

CL A'

Sensor switch

Note : The dimension CL shows theminimum case value.

Bore size

Lead wire holder

Sensor switch pneu

air

e

Page 23: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

5000

mm/s

2000

1000

500

200

1000.2

kgMass

Pis

ton

spee

d

10000

φ16φ25

0.1 0.5 1 5 10 50 100 500 1000

5000

mm/s

2000

1000

500

200

1002

kgMass

Pis

ton

spee

d

10000

φ32

1 5 10 50 100 1000 10000

φ50φ40

φ20

3 4

5000mm/s

2000

1000

300

200

1001

kgMass

Pis

ton

spee

d

φ16

0.5 2 3 10 50 100 500 1000

400500

φ32φ40φ50

4 5

φ25φ20

Bore size

16

20

25

32

40

50

Cushion stroke

15

18

21

26

40

40

Bore sizemm

16

20

25

32

40

50

3.9

7.8

14.7

29.4

58.8

112.8

0.3

0.8

1.0

2.0

3.9

6.9

0.5

1.2

2.0

4.9

7.8

14.7

117

196.1

294.2

490.3

735.5

1176.8

Standard specification

Mp N·m Mr N·m My N·m W N

837

Allowable load and moment

Though the ORCA and the ORGA slit type

rodless cylinders can be used by applying the

load directly, the load and the moment must

not exceed the values of the table below.

Selection and Mounting

●ORCA

Fp

r1

Fy

r3

My=Fy×r3

Mp=Fp×r1

W

Fr

r2

Mr=Fr×r2

●ORGA

●ORCA

●ORGA

Fpr1

Mp=Fp×r1Fy

r3

My=Fy×r3

W1

W3

W2

Fr

r2

Mr=Fr×r2

Pitching moment:Mp=Fp×r1 [N·m]Rolling moment :Mr=Fr×r2 [N·m]Yawing moment :My=Fy×r3 [N·m]Maximum load capacity:W [N]

Pitching moment:Mp=Fp×r1 [N·m]Rolling moment :Mr=Fr×r2 [N·m]Yawing moment :My=Fy×r3 [N·m]Maximum load capacity:W1, W2, W3 [N]

Bore sizemm

16

20

25

32

40

50

3.9

7.8

14.7

29.4

58.8

112.8

1.5

3.9

4.9

9.8

19.6

34.3

0.5

1.2

2.0

4.9

7.8

14.7

78.5

137.3

196.1

313.8

490.3

784.5

39.2

68.6

98.1

156.9

245.2

392.3

11.8

19.6

29.4

47.1

73.5

117.7

MpN·m

MrN·m

MyN·m

W1

NW2

NW3

N

Bore sizemm

16

20

25

32

40

50

7.8

15.7

29.4

58.8

117.7

225.6

0.6

1.6

2.0

3.9

7.8

13.7

1.5

3.5

5.9

14.7

23.5

44.1

235

392

588

981

1471

2354

Dual piston type

Mp N·m Mr N·m My N·m W N

Remark : The rolling angle (swing) of the pistonmount, when the allowable roll ingmoment is applied, is as follows, for bothsides together.φ16: within about 3˚,φ20within about 3˚,φ25, 32: within about1.5˚,φ40: within about 1˚,φ50:withinabout 1˚

Remark : The rolling angle (swing) of the pistonmount, when the allowable roll ingmoment is applied, is as follows, for bothsides together.φ16: within about 3˚,φ20within about 3˚,φ25, 32: within about1.5˚,φ40: within about 1˚,φ50:withinabout 1˚

Cautions: 1. The moment including the inertiaforce generated when the load ismoved and stopped must not exceedthe above-mentioned value. For themass and the piston speed, see the

. 2. Rolling moment: Mr should not be

applied as much as possible.

Cautions: 1. For the highest operating speed, see the specifications table. (ORCAseries: page 817; ORGA series:page 828). Consult us when youexceed the values indicated in thespecification tables.

2. The mass shown in the graph is thetotal mass carried by the rodlesscylinders.

3. The cushion can be adjustedaccording to the piston speed andthe mass, to effectively absorb theshocks.

Cushion capacity

Cushion capacity

Though the slit type rodless cylinders areequipped with standard adjustable cushions,the allowance of the mass and the speed iswithin the range underneath the followinggraph. If one of these is exceeded, an externalshock absorber should be installed to absorbthe energy.

Cushion stroke mm

Handling Instructions, and Precautions

pneu

air

e

Page 24: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

16

20

25

32

40

50

19

25

29.5

36

39

48

15

19

22

30

35

40

19

25

29.5

36

39

48

14

18

22

26

26

32

10

13

16

20

22

24

10

13

16

18

18

22

6

7

8.5

12

14

14

FFBore sizeCode LF LF2 LA LA2 LB LB2

mm

Support distance R mm

10000

1500N

φ32

1000

500

2000 3000 4000 50000

φ40

φ50Lo

ad W

Support distance R mm

10000

400N

φ16

300

200

100

2000 3000

φ20

φ25

0

Load

W

Support distance R mm

10000

3000N

φ32

2000

1000

2000 3000 4000 50000

φ40

φ50

Load

W

Support distance R mm

10000

800N

φ16

600

400

200

2000 3000

φ20

φ25

0

Load

W

Support distance R mm

10000

1000N

φ32

500

2000 3000 4000 50000

φ50

φ40

Load

W

Support distance R mm

10000

N 300

200

100

2000 3000

φ20

φ25

φ16

0

Load

W

Bore sizeSupport interval : R

Standard specification

Stroke+130

Stroke+160

Stroke+200

Stroke+250

Stroke+300

Stroke+320

Stroke+215

Stroke+265

Stroke+335

Stroke+430

Stroke+520

Stroke+560

Dual piston type

16

20

25

32

40

50

838

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

●ORCA mm

Support Precaution when using F-type support for ORCA and L-type bracket simultaneously

When the stroke is long and the load is large,the cylinder body may deflect. In this case, itis also necessary to support the intermediateposition so that the R value is below thegraph, as shown in the figure below. Theintermediate section can be easily supportedby installing the necessary number of F- andG-type supports to the cylinder body.

When L-type brackets are installed together with F-type supports, and the L-type brackets areused as shown in figure q below, the cylinder installation position becomes low, and the F-typesupports cannot go in. L-type brackets should be used as shown in figure w below so thedirection becomes FF=LF2.Note: Note that the pitch of the mounting hole changes for the installation direction of L-type brackets.

Bore size Support interval :R

Stroke+130

Stroke+160

Stroke+200

Stroke+250

Stroke+300

Stroke+320

16

20

25

32

40

50

●ORGA mm

W

R

W

RRF-type support

W

R

W

R R

F-type support

Note : Sensor switches cannot be installed on theupper part of F-type supports in the ORGAseries.

LB

LF

LA

L-typebracket

LF2

LA2

L-typebracket

LB2

FF

F-type support

q w

●ORCA16, 20, 25 ●ORCA32, 40, 50

●ORCAD16, 20, 25 ●ORCAD32, 40, 50

●ORGA16, 20, 25 ●ORGA32, 40, 50pneu

air

e

Page 25: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

Note 2: To enable a heavier load to be movedwhen desending, operating pressure: P,should be lower than ascending.

E :Total impact energy…[J]

E1:Kinetic energy…  [J]

E2:Cylinder thrust energy…Fo・L[J]E3:Load energy…m・g・L[J]m:Mass[kg]ν:Impact speed[m/s]g :Gravity acceleration 9.8[m/s2]

Fo:Cylinder thrust…=  ・D2・P[N]

[D:Cylinder bore size (mm) P: Operating pressure (Mpa)]L :Absorbing stroke of shock absorber[m]

m

Fo→�θ�

839

Mounting Calculation of impact energy

1. Although the mounting direction isunrestricted, if it is installed in places whereexposed to water or oil drips, or excessivedust, the piston yoke should be turned toface down, or the seal tape should beprotected with a cover.

2. Electric welding should be absolutelyavoided during and after the installation ofthe rodless cylinders. Welding current ontothe cylinder could cause break down ormelt inner parts and/or body.

Mass of impact speed and impact object

Graph of the impact speed and mass of impact object

Remark : Horizontal impactWhen the air pressure is 0.5MPa, and ashock absorber is used.

The intermediate stop control

Design-wise, there is an external leakage ofair from the slit type rodless cylinders.Therefore, problems occur such as thestopping position cannot be maintained in theintermediate stop control with the all portsblock 3-position valve etc., and the pistonspeed cannot be controlled when restarting.Use both-sided pressure control circuit, suchas using PAB connection 3-position valve.Consult us with regard to intermediate stopcontrol circuits under a constant heavy load,due to vertical mounting, etc.

Stroke adjustment

●When using with a shock absorberWhen using with a shock absorber, the strokecan be easily adjusted over all cylinderstrokes. First, all 4 holder mounting boltsshould be loosened and move the holder sothat the stroke should be roughly determined.Then tighten the holder mounting bolts toinstall the holder. Next, loosen the shockabsorber mounting bolt, then the shockabsorber mounting location can be finelyadjusted by rotating by hand, or with a wrench.After adjusting, the mounting bolt should be tightened and the shock absorber fixed.The stroke can be adjusted in the range of φ16:15mm on one side, φ20, φ25:20mm onone side, φ32, φ40, φ50:30mm on one side.When adjustments are required to be madeover this range, the holder should be moved. Ifa shock absorber is used with a adjustablecushion cylinder, it might bound, so when it isrequired to stop at the end of the stroke usinga shock absorber, the adjusting cushionneedle should be fully opened.

Caution: Do not allow a strong shock to the slitpart of the cylinder body.

Cautions: 1. Tighten the 4 holder mounting boltsequally so that the striker evenly hitsthe front surface of the shockabsorber.

2. Use the shock absorber within therange of the specifications.

3. Set the load so that the impact energydoes not exceed the maximumabsorption of the shock absorber.

4. The maximum impact speed of theoptional shock absorber is 1000mm/s.

5. The speed at the moment of impactwith the shock absorber should notexceed 1000mm/s. Note that this islikely to greatly differ from the averagespeed of the cylinder.

6. If it is installed exposed to wherewater or oil drips, or where there isexcessive dust, it should be protectedwith a cover. Oil, water or dust on theshock absorber rod can reduce thelife of the shock absorber.

7. Do not loosen or remove the lockscrew on the shock absorber rearend. The oil enclosed internally willleak and hurt the function of the shockabsorber.

φ16:1~16�φ20,φ25:1~21�φ32,φ40,φ50:1~31

Holder mounting bolt

Shock absorbermounting bolt

Holder

The horizontal impact

E=E1+E2

=   +F0・L

L

m

Fo

ν�→�

→�

m・ν2

2

Vertical impact Note1

When descendingNote2 When ascending

E=E1+E2+E3

=   +F0・L+m・g・L

E=E1+E2-E3

=   +F0・L-m・g・L

→�→�

Lm ν�

Fo

→�→

mν�FoL

m・ν2

2m・ν2

2

Note 1: For a slope impact, E3 is changed to E3'=m·g·L·sinθ.

m・ν2

2

π4

Impact mass kg100

1.5

20 30 60 8040 50 70

1.0

0.5φ20φ25 φ32 φ40 φ50

φ16

m/s

Impa

ct s

peed

pneu

air

e

Page 26: SLIT TYPE RODLESS CYLINDERS SERIES€¦ · SLIT TYPE RODLESS CYLINDERS SERIES ... Slit type rodless cylinder basic type Bore size ... Parts SLIT TYPE RODLESS CYLINDERS ORCA, ...

Bore size

16

20

25

32

40,50

Stroke adjusting range (one side)

4

5

6

8

10

840

SL

IT T

YP

E R

OD

LE

SS

CY

LIN

DE

RS

OR

CA

, OR

GA

●When using with a stroke adjusting bolt.When using with a stroke adjusting bolt, fineadjustment of the stroke can be made at theend of the stroke. Loosen the stroke adjustingbolts, then finely adjust stroke by rotating thestroke adjusting bolt, and after adjustmenttighten the mounting bolts.

Always thoroughly f lush out (blowingcompressed air) the piping before connectingit to rodless cylinder. Extraneous metal chips,sealing tape, rust, etc., generated duringplumbing may cause air leakage or otherimproper operation.

General precautions

Piping

It is difficult to completely stop externalleakage of air from the ORCA and ORGAseries slit type rodless cylinders, but dust, etc.which has adhered to the inner seal tape, andwhich causes most of the initial air leakage,can be easily removed. First, loosen the outer seal tape setscrews.Then detach the outer seal tape, and supplyabout 0.1MPa of air into the rodless cylinders.Next, put a cleaning tool into the cylinder bodyslit, and while pushing down on the inner sealtape, it is moved along the slit, and air blowsout the dust, etc.

Maintenance

This equipment can be used withoutlubrication. If lubrication is used, use turbine oilClass 1 (ISO VG32) or its equivalents.

Lubrication

1. If it is used where exposed to water or oildrips, or excessive dust, the tape maybreak or the life of the seals could beshortened, so it should be protected with acover or the piston yoke should be installedto face down. Also, it is recommended to use ORCJseries rodless cylinders with bellows (page842) when using in such a place.

2. Electric welding should be avoided near therodless cylinders. The outer seal tape canbe damaged by welding sparks.

3. Do not use when the media or ambientatmosphere contains any of the followingsubstances:Organic solvents, phosphorus acid estertype hydraulic oil, sulfurous acid gas,chlorine gas, acids

Atmosphere

1. Use air for the media. Consult us for the

use of any other media.

2. Air used in the cylinder should be clean air

that contains no deteriorated compressor

oil, etc. Install an air filter (filtration of 40 µm

or less) near the cylinder or valve to remove

drain contaminants or dust. In addition,

drain the air filter periodically.

Media

Stroke adjusting range of stroke adjusting bolt mm

φ16:1~4�φ20:1~5�φ25:1~6

Holder mounting bolt

Shock absorbermounting bolt

Holder φ32:1~9�φ40,φ50:1~11

Bore size

16

20

25

32

40

50

Tightening torque

117.7 { 12}

274.6 { 28}

588.4 { 60}

980.7 {100}

1961.3 {200}

3922.7 {400}

Tightening torque for the holder mounting boltN·cm {kgf·cm}

Cautions: 1. Stroke adjustment cannot be done bymoving the holder. Use the holderwith a shock absorber when over awide range stroke adjustment isnecessary.

2. The cushion stroke shortens whenthe stroke is finely adjusted, and theshock absorbing capacity of theadjustable cushion decreases. Thecushion capacity decreases by about30% when the stroke adjustment ismaximized.

Cautions: 1. Wear protective glasses duringworking.

2. Use the supplied special cleaningtools for maintenance. When adriver is used, the inner seal tapeand the cylinder body may bedamaged.

3. If air leakage does not stop evenafter carrying out the abovemaintenance procedure, pleaseoverhaul according to the user'smanual.

Cleaning toolInner seal tape

pneu

air

e