SITRANS F C - Siemens · SITRANS F C Coriolis mass flowmeters will help you ... communication...

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Answers for industry. SITRANS F C Coriolis mass flowmeters – Quality, reliability and performance SITRANS F

Transcript of SITRANS F C - Siemens · SITRANS F C Coriolis mass flowmeters will help you ... communication...

Answers for industry.

SITRANS F CCoriolis mass flowmeters –

Quality, reliability and performance

SITRANS F

...with the dedicated SITRANS F C program

SITRANS F C Coriolis mass flowmeters will help you do an easier job of managing flow. Whether it is in installation, managing operations, or verifying continuous accuracy, customers rely on Siemens flowmeters to improve the entire value chain of activities.

Thanks to their accuracy, they deliver precise infor-mation about liquids or gases passing througha pipe for dosing, product blending, determining billing or cost and other vital functions.

Stressing safety, reliability and quality we have utilized advanced technology to achieve unsurpassed operational performance.

With SITRANS F C you get industry-specific solutions for:• Chemical• Food & Beverage• Pharmaceutical• Oil & Gas• General Process Industries• Low Flow Applications

Siemens is your partner integrating

business processes across all

levels and helping you create

your competitive advantage.

Choosing the right flowmeter for

the right application dramatically

improves your operations…

and improves your bottom line.

Combine and optimize your solution...

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Product overview

TIA solutions

Transmitter program

Sensor program

Chemical industry

Oil & Gas industry

Pharma, Food & Beverage industry

Low Flow industries

Get it all from Siemens

Find the right flowmeter

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Contents

SITRANS F C flowmeters are among the best selling flowmeters today:

• High accuracy – 0.1% of mass flow rate ensures maximum quality and reduced waste

• Multi-parameter measurement for mass flow rate, volumetric flow rate, density, fraction flow (Brix and Plato) and tem- perature

• Measurements are unaffected by variations in pressure, temperature, density, electrical conductivity and viscosity

• Using SENSORPROM technology each flowmeter is factory calibrated before shipment

• Maintenance-free: no moving parts, no wear

• Flexible and unsurpassed integration with USM II communication platform

...with the dedicated SITRANS F C programCombine and optimize your solution...

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Totally Integrated Automation solutions...

Thanks to Siemens philosophy of modular design, we are making it easy to

buy the Coriolis mass flowmeter solutions and services you need.

One platform. Infinite solutions

SIFLOW FC070

Siemens modularity creates competitiveness

A standardised interface allows modularity between our sensors and transmitters.

Among its benefits are a streamlined product range, simplified ordering procedure, flexible logistic handling and quick reaction to changing customer demands.

MASS 6000MASS 6000 Ex d

MASS 6000 19“ wall mountedMASS 6000 19“

MASS 2100 DI 1.5 / ¹⁄₁₆“ FC300 DN 4 / �“

MASS 2100 DI 3 - DI 40 / ⅛“ - 2“ MC2 Hygienic DN 20 - 80 ¾“ - 3“ MC2 DN 50 - DN 150 / 2“ - 6“

Communication modules:• HART• Profibus PA• Profibus DP• Devicenet• Modbus RTU/RS485• FF (pending)

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Totally Integrated Automation solutions...

Totally Integrated

Automation solutions

– only from Siemens

SIMATIC PDM allows a wide variety of pro-cess devices to be configured using one software system and one uniform graphical user interface.

Gain full performance in the value chain

Control level/Field level

With its Totally Integrated Automation(TIA) strategy, Siemens is in a class of its own as the sole provider of a common solutions platform for all industries. Designed for the individual customer demands, TIA enables the realization of industry specific auto-mation solutions that significantly increase production while also offeringsound investment security. Thesesolutions are designed to ideallysupport companies in optimizing their plant, system and process flows.

Best of all, Siemens TIA solutions are completely scalable.

You can start with a stand-aloneinstallation today, secure in theknowledge that you can alwaysintegrate your system tomorrow.

• Confirm flowmeters are operating optimally and are properly utilized• Reduce downtime through predic- tive maintenance programs• Access real-time flow data• Generate the highest yield by driving down waste and costs• SIMATIC PDM software tool for the operation, configuration, pa- rameterization, maintenance and diagnosis of intelligent field instru- ments based on the worldwide leading EDDL standard

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The transmitter programSIFLOW FC070 – seamless integration

System integration Insert the transmitter in the rack, turn on the power, and flow rate is immediately displayed. Standardized SIMATIC front connector enables installation or replace-ment within seconds. The SENSORPROM facilitates true plug and play ensuring simple and user-friendly inte-gration, commissioning and maintenance.• Direct integration into S7-300• Decentralized in ET 200M for use with S7-300 and S7-400 or third party PLC systems with PROFIBUS DP masters• MODBUS RTU RS232/485 interface for stand alone operation via MODBUS RTU master or connection to SIMATIC PDM• Easy programming via standard package offering drivers and faceplates for PCS7, predefined function blocks for Step 7 or standard SIMATIC PDM

SIFLOW FC070 coriolis mass flow

transmitter takes the advantages of the

coriolis measuring principle into the

SIMATIC world, enabling seamless

integration and state-of-the-art perform-

ance. SIFLOW FC070 covers the full

repertoire within all industries and

applications.

The innovative line of SIMATIC programmable controllers

S7-300 central S7-300 remote S7-400 Stand-alone

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Built-in technological functions

Five-step integration – as easy as it getsInsert the transmitter into the rack, turn on the power, and flow rate is immediately displayed. The standardized SIMATIC front connector enables

installation or replacement within seconds. The SENSORPROM facilitates true plug-and-play functionality.

The components of a com-

plete coriolis mass flow

meter system

Insert the SENSORPROM Snap-in SIFLOW FC070 to

the SIMATIC rail

Connect the sensor to the

transmitter

Turn on power and the

system is ready to operate

Two stage batchFully autonomous 2-stage batch controller with adaptive compensation ensures high-speed dosing and accuracy in highly dynamic batch applications.

Quadrature frequency outputIn applications where redundancy is required, like food & beverage, chemicals, oil & gas, the industry demands accurate billing, reliable data exchange, and custody trans-fer. Digital outputs 1 and 2 can be selected for quadrature frequency output, where the digital outputs are shifted in phase for flow direction, redundancy and resolution.

1

tperiod tperiod/40 t

1

0 t

1

0 t

t

t

1

0

max.

0

Quadrature frequency output

Built-in technological functions, such as

totalizers and advanced batch, reduce

the load of central CPUs to maintain full

performance. SIFLOW FC070 keeps control

of the process in the event of a fault,

giving a more cost- effective solution.

Two stage batch

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Innovative features • Dedicated mass flow chip with the latest ASIC tech- nology for rapid flow step response and high-speed batching• Superior noise immunity due to a patented DFT (Discrete Fourier Transformation) algorithm• Improved dynamic measurement range. Application flexibility is greatly enhanced, since the meter can be located at any point in the installation• Advanced diagnosis and service menu enhances troubleshooting and meter verification

The transmitter program Greater flexibility...

The universal MASS 6000 series with

enhanced signal processing has a

transmitter for almost any application.

With multiple I/O as standard, add-on

communication modules, a variety of

certifications, materials and mounting

options, you can tailor the transmitter

exactly to the job.

Transmitters MASS 2100 MC 2 FC 300

MASS 6000 19” Remote Remote Remote

MASS 6000 IP 67 Compact Remote Remote

MASS 6000 Ex d Compact Remote

Transmitter-sensor mounting compatibility

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All MASS 6000 transmitters provide

• True multi-parameter measurement, individually configurable for mass flow, volume flow, density, temperature and fraction (Brix, Plato)• Automatic configuration via SENSORPROM Simple plug-and-play installation, thereafter virtually maintenance-free• Low cost of ownership and a long trouble-free lifetime

...and high performance

Transmitters MASS 6000 19” MASS 6000 IP 67 MASS 6000 Ex d

Grade of enclosure IP 20 or IP 66 / NEMA 2 or 4 IP 67 / NEMA 4X IP 67 / NEMA 4X

Output facilities 1 current, 1 pulse/frequency, 1 relay or 3 current, 2 pulse/frequency, 2 relay – only valid for MASS 6000 19”

Input 1 optocoupler: zeropoint adjustment or batch (start/stop/hold)

Measurements Mass flow, total mass, volume flow, total volume, density, temperature, % fraction

Serial interface HART, Profibus PA, Profibus DP, Devicenet, Modbus RTU HART, Profibus PA

Display 3-line alpha numeric LCD with backlight

Ex-Approvals ATEX, UL UL ATEX

Power supply 115/230 V AC or 24 V AC/DC 24 V AC/DC

Fully stainless steel enclosure (AISI 316), ensuring optimum cost of ownership

Intrinsically safe keypad and display offers optimum functionality and programming in hazardous areas

Full add-on modularity comprising PA or HART

SENSORPROM technology facilitates:Factory preprogramming of calibration data, all values and settings made by the user are automatically stored

The Siemens interface is intrinsically safe to Ex ia IIC, meeting industry’s toughest challenges

MASS 6000 Ex d

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MASS 6000, 19”Especially developed for the industrial sector, with enclosure designed for mounting in 19“ rack system, panel or wall.

MASS 6000, IP67The truly robust all-round option, particularly suited to food and beverage industries.

MASS 6000, Ex dWithstands harsh conditions in hazardous applications (ATEX area Zone 1 or Zone 2) within the process and chemical industry.

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MASS 2100 DI 1.5 / ¹⁄₁₆”

In many industries such as food & beverage or pharma-ceuticals, accurate recipe control means everything.

The MASS 2100 DI 1.5 / ¹⁄₁₆’’ has demonstrated superior perfor mance in numerous applications and field trials relating to accuracy and turn down ratio.

It is the preferred meter for research and development and mini-plant applications for liquid or gas measure-ment, when measuring small quantities is important.

The sensor programSensible, flexible and reliable

A demanding task is accurate and reliable

flow measurement and dosing. Optimum

meter performance is achieved through

an intelligent sensor design with focus

on safety, reliability, quality and accuracy

0.1% of rate with a large turndown range.

MASS 2100 DI 1.5 / ¹⁄₁₆”

The MASS 2100 DI 1.5 shown here proves our philosophy. The meter is installed with a single quick-release clamp fitting and a single multi-plug connector that’s fast and cost-effective

Maximum immunity to noise. The centre block concept, together with balanced pipe loops, ensure dependable long-term stability eliminating influen-ces from process conditions

Plug and play. Install and commission a meter in less than 10 minutes

Single-pipe design optimizes hygiene and safety. All our sensors consist of one single pipe without any welds ensuring that steam or CIP-cleaning can be carried out with confidence

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FC300 DN 4 / �’’

With SITRANS FC300 Siemens has created a versatile sensor with special emphasis on compactness and system integration. Combined with unsur-passed performance SITRANS FC300 – DN 4 offers the following benefits:

• Compact sensor design 135 – 205 – 58 mm with a sur- prisingly low weight of only 3.5 kg• Unsurpassed performance and accuracy – 0.1% of mass flow rate• Large dynamic turndown range 1:100• Corrosion and installation opti- mized enclosure in stainless steel

FC300 DN 4 / �’’

Measuring range kg/h (lb/h) 350 (770)

Pressure 316L bar (psi) 130 (1885)

Pressure C22 bar (psi) 410 (5945)

Pipe material bar (psi) 1.4435 (316L) Stainless steel or Hastelloy C22

Pipe design 1-pipe system - one straight pipe in a double bended configuration without any welds

MASS 2100 DI 1.5 / ¹⁄₁₆” DI 1.5 / ¹⁄₁₆”

Measuring range kg/h 65

Measuring range lb/h 140

Pressure 316L bar (psi) 230 (3336)

Pressure C22 bar (psi) 365 (5294)

Pipe material 1.4435 (316L) Stainless steel or Hastelloy C22

Pipe design 1-pipe system

FC300 DN 4 – 10 minutes is all you need

Fit the meter in the clamp and tighten

Connect the pre-wired multi-plug connector

Fit backplate to converter and measurement can commence

Mount the clamp

• Mounting bracket and mul- tiple connector facilitate installation in less than 10 minutes• Intrinsically safe Ex approval as standard

Maximum immunity to noiseA rigid construction makes the sensor insensitive to process generated noise such as vibra-tions, pulsations, pressure shocks etc. The result is a very stable zero-point giving a large turndown measuring range, and an accuracy better than 0.1% o.r.

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The sensor programRobust and long-lasting

MASS 2100 Sizes DI 3 / ⅛” DI 6 / ¼” DI 15 / ½” DI 25 / 1” DI 40 / 2”

Measuring range kg/h 250 1000 5600 25 000 52 000

Measuring range lb/h 550 2200 12 345 55 100 114 600

Pressure 316L bar (psi) 230 (3336) 265 (3844) 130 (1885) 110 (1595) 105 (1523)

Pressure C22 bar (psi) 350 (5076) 410 (5946) 200 (2900) 185 (2683) not available

Pipe material 1.4435 (316L) Stainless steel or Hastelloy C22

Pipe design 1-pipe system

MASS 2100 DI 3 - DI 40 / ⅛” - 2”

The medium ranged coriolis flow meters from Siemens are used in applica tions, covering mini-plants in the pharmaceutical industry to demanding tasks in harsh environments within the chemical process and on/off-shore industry applications.

• Extremely robust and safe sensor design • Largest pipe wall thickness on the market facili- tat ing excellent resistance to corrosive and abrasive liquids• Self-draining in horizontal installation• Large internal diameter reduces pressure loss and improves overall flow capacity and accuracy

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High immunity against changing process conditions and vibrations is achieved with unique center- block concept

Safe pipe design. We use the market’s thickest pipe and offer a choice of high-grade stainless steel or Hastelloy for corrosive applications.

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MASS 2100 DI 3 - DI 40 (⅛’’ - 2’’)

Only one pipe, with no welds. Ideal for CIP applications

All Siemens sensor constructions are intrinsically safe to EEx ia IIC (Zone 0) and approved according to ATEX and UL, meeting industry’s toughest challenges

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MC2 Sizes DN 50 / 2” DN 65 / 2 ½” DN 80 / 3” DN 100 / 4” DN 150 / 6”

Measuring range kg/h 42 600 87 000 113 400 192 000 510 000

Measuring range lb/h 93 900 190 000 250 000 423 300 1 124 300

Pressure 316Ti / C4 bar (psi) 100 (1450) 100 (1450) 100 (1450) 40 (580) 40 (580)

Pipe material 1.4571 (316Ti) Stainless steel or Hastelloy C4

Pipe design 2-pipe system

MC2 Hygienic DN 20 ³⁄₄” DN 25 1” DN 40 1 ½” DN 50 2” DN 65 2 ½” DN 80 3”

Measuring range kg/h 6000 9600 28 500 42 600 87 000 113 400

Measuring range lbs/h 13 200 21 120 62 700 93 900 191 800 250 000

Pressure bar (psi) 100 (1450)

MC2 The extremely compact sensor design facilitates ease of installation and commissioning, even for largeflowmeters. All flowmeters feature:• Space-saving split-flow sensor design, for minimal pressure loss• Self-draining in both horizontal and vertical orientations• Rigid enclosure design, shielding against vibra- tion and thermal stress

MC2 Standard version DN 50 - DN 150 / 2”- 6”The optimal balance of minimal dimensions, maximum flow capacity and ease of installation. Typically used for:• Filling or dosing of oils or chemicals• Measuring mass flow, density and concentration of diverse media, including high viscosity fluids

• Superior accuracy density metering, for quality control of fluid products• Pipe material: W 1.4571 (316Ti) stainless steel or Hastelloy C4

MC2 Hygienic version DN 20 - DN 80 / ³⁄₄”- 3”Ideal where hygiene is a crucial factor. Special features include:• Excellent cleanability, EHEDG certified CIP or SIP, tolerating temperatures up to 180 °C / 356 °F • Polished surfaces where fluid contact occurs • Pipe material W 1.4435• Flexibility (0.8 µm)• Hygienic Tri-Clamp fitting concept / DIN 11851, DIN 11864, and DIN 32676

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The result is a product program that can cope with the most demanding process conditions from mini-plants to full-scale production plants, delivering accurate and reliable performance within:

• Multi-parameter process information and monitoring• Bulk loading of chemicals• Dosing of additives and catalysts• Blending of ingredients• Regeneration monitoring of process exhaust gases• Measurement of highly aggressive non conducting

chemicals

Your benefits• Intrinsically safe rated input and outputs, category ia• Compliance with NAMUR NE 21• Multi-informational, multi-lingual display• Sophisticated self-diagnosis• Error log and error-pending indication• Choice of corrosion-resistant sensor materials

The dedicated SITRANS F C program

Choosing the right flowmeter dramatically

improves your bottom line. Whether you

work in chemical, oil and gas, life science,

low-flow, or general process industries,

Siemens has an accurate and reliable

solution for you.

The power of protection – Chemical process industry

Siemens coriolis mass flowmeters are

designed to meet the chemical industry’s

toughest challenges offering an

Exceptional Safety Concept – meeting the

NAMUR extended safety requirements as

well as ATEX and cUL.

Ch

em

ical

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We provide solutions around the world with a sub-stantial number of Siemens coriolis mass flowmeters installed in oil & gas applications.

• Off-shore pipeline inhibitor dosing• Multi-product interface detection (oil/gas separation)• Terminal loading and off-loading • Measurement of natural gas fluids • Measuring liquids, slurries and gases• Rail car and truck loading

Your benefits• No moving parts means maintenance-free operation• Low pressure loss due to sensor design• Multi-parameter measurement mass flow, volume flow, density temperature, fraction• Straight forward calibration, traceability on liquids as well as gases• Sensor range covers most applications (DI 1.5 – DN 150)

Siemens mass flow technology provides

reliable precision measurements for

on/offshore Oil & Gas production

optimization, and product storage.

Reliable solutions – Oil & Gas industries

Oil

& G

as

Reliable solutions for your industry

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Whether Fraction flow, °Balling, °Baumé, °Brix, or °Plato Siemens is measuring it with unparalleled accuracy and repeatability. Siemens mass flowmeters improve your process and make you more competitive in:

• Measuring flow, fraction flow and density • Measuring utility flows such as natural gas to ovens • Batching and continuous in-line blending • Carbonating and bottling (liquids as well as gases) • Hydrogenating edible oils• Coating of foodstuff and pills• Monitoring and dosing of medical gases

Your benefits• Suitable for CIP and SIP cleaning• High pressure, hose down cleaning flexibility• High levels of chemical resistance due to trans- mitter and sensor design in stainless steel• Insensitive to temperature shocks (steam cleaning) • Wide choice of process connectors• Multi-parameter measurement: mass flow, volume flow, density, temperature, fraction• 1-pipe design providing high safety/hygiene• Advanced built-in batch control• High-speed batching (<1 sec)

Accuracy you can count on

Precision measurement – Pharma and Food & Beverage industry

Siemens provides flow solutions for the

pharma, food & beverage industries to

efficiently manage flow processes, giving

them a competitive edge.

Phar

ma,

Fo

od

& B

eve

rag

e

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The continuous development of new low flow coriolis mass flowmeters has been done in cooperation with our customers. The new meters provide the versatility and performance needed to meet the high demands in appli-cations such as:

• Fuel injection nozzle testing• Refrigerant charging for hermetic compressors• Dosing of flavorings and additives • Measurement of essence and fragrances in the cosmetics industry• High-accuracy gas measurement – N2, O2, Ar, H2, ethylene• Gasoline and diesel test rigs

Your benefits• Compact sensor design• Unsurpassed performance and accuracy – 0.1% of mass flow rate• Large dynamically turn down range 1:100• High accuracy on density measurement• Corrosion and installation optimized enclosure in stainless steel• Plug and play in less than 10 minutes• Multiple communication interfaces: Profibus PA/DP, Modbus, HART, DeviceNet

The excellent performance available from

Siemens low flow products has ensured

their use in a wide variety of applications.

Superior performance in low flow applications

Superior performance all the way

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Low

flo

w

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Get it all from Siemens

By choosing Siemens you gain the benefit of:

Your Total Solution ProviderSiemens is the market leader in total solutions for process automation and instrumentation. More than merely a supplier, Siemens is integrated into the value chain, providing services from engineering to commissioning or services, locally or worldwide.

TIA – Totally Integrated AutomationThanks to a common program environment, database and open com-munication systems, our products, systems and solutions can be totally integrated into any industry sector. Siemens TIA solutions are scalable, engineered for upgrade from stand-alone to automated system on demand.

The power of a single partnerStandardized concepts across technology and business areas make it easy to exploit Siemens synergies to the full, for any size or complexity of task.

Future-proof product rangeContinual innovation and technological leadership ensure future-proof automation and instrumentation systems.

FlexibillityOur breadth of technologies means we are always able to offer the best combination or adaptation of sensor and transmitter, for any application in virtually any industry.

AccuracyWe test and calibrate all flowmeters in our own EN 45001-approved laboratories. Our meters meet or exceed international OIML standards, ensuring long-term accuracy – and traceability back to international norms.

Siemens Sensor Systems has

the vision and experience to

cater for the many aspects of

industrial needs, both now

and tomorrow. Over and

above instrumentation, our

insight into sharpening the

competitive edge may even

surprise you.

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Siemens offers the ultimate flexibility in its range of flowmeters. For a given task, we can often provide solutions based on two or three different technologies. The broadness of our range means we always find the best flowmeter for the job. Sensors and transmitters can be combined and adapted to meet any need in just about any industry. The overview makes it easy to select just the right SITRANS F C flowmeter solution for your very application.

The best flowmeter for the job

Siemens modularity creates competitivenessA standardised interface allows modularity between our sensors and transmitters. Among its benefits are a streamlined product range, simplified ordering procedure, flexible logistic handling and quick reaction to changing customer demands.

SITRANS F C sensors

MA

SS 2

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0 D

I 1.5

FC3

00

DN

4

MA

SS 2

10

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I 3-4

0

MC

2 Sta

nd

ard

MC

2 H

ygie

nic

Ch

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ical In

du

stry

Basic chemicals

Fibers and foils

Speciality chemicals

Fine chemicals

Foo

d &

Be

vera

ge

an

d P

ha

rma

Food

Dairy

Soft drink

Beverages

Pharmaceutical

Au

tom

otive

Dosing of additives

Nozzle production

Filling of air condition units

Car painting and car body protection processes

Min

ing

,

Ce

me

nt a

nd

Pu

lp &

Pa

pe

r

Mining

Cement

Pulp & Paper

Oil &

Ga

s

Upstream

Midstream

Downstream

Most often used Often used Can be used

SENSORPROM technologyEnsuring the markets most user-friendly mass flowmeter. Just turn on the power and the actual flow is displayed immediately. The unique SENSORPROM memory unit contains calibration data and user settings, and automatically programs the SITRANS F C meter during power up. It provides:

• Factory pre-programming with calibration data, pipe size, sensor type and output settings• Any values or settings changed by the users are stored automatically• Automatically reprograms any new transmitter with full information• Transmitter replacement in less than 5 minutes

Communication modules‘’Plug & Play’’ communication modules provide modularity on a new level.The USM II (Universal Signal Module) makes flowmeter networking instal-lation and configuration easy. Its modularity makes it future proof and compatible with virtually every communication standard.

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Get more information

www.siemens.com/processautomationwww.siemens.com/processinstrumentation

www.siemens.com/flow

Subject to change without prior noticeOrder No.: E20001-A440-P710-V2-7600 DISPO 27900WS 050810.0Printed in Denmark© Siemens AG 2008

Siemens Flow Instruments A/SDK-6430 NORDBORGDENMARK

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products.

An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract.All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.