SITE SPECIFIC PROTOCOL (SSP) · Kelvin South Business Park East Kilbride G75 0YF Level Expiry TE1...
Transcript of SITE SPECIFIC PROTOCOL (SSP) · Kelvin South Business Park East Kilbride G75 0YF Level Expiry TE1...
Protocol Date:Version: 2Protocol Author:MCERTS Number:MCERTS Level:Technical Endorsements:Protocol Approved By:MCERTS Number:Business Title:Technical Endorsements:Signature:
Name of ClientClient Approval GrantedApproval Date
David HayMM 04 552MCERTS Level 2 - Business ManagerTE1, TE2, TE3 & TE4
SSP ApprovalAndrew O'Meara
Yes / No
TE1, TE2, TE3 & TE4
Installation:Clonmel
Sampling Date(s)18-20 Feb 2020
Permit Reference:IPPC Licence: P0027-04
LEK 1210014 February 2020
Enda FloodMM12 1170MCERTS Level 2 - Team Leader
SOCOTEC UK Job Number
Medite Europe Limited
Tel: 01355 246 730Fax: 01355 249 669
Your Contact at SOCOTEC UK LTDDavid Hay
Business Manager - NorthTel: 01355 246 730
Email: [email protected]
Commissioned by:Medite Europe Limited
Operator / Company:
G75 0YF
SITE SPECIFIC PROTOCOL (SSP)
Prepared by SOCOTEC UK LTD2-4 Langlands Place
Kelvin South Business ParkEast Kilbride
SOCOTEC UK SSP Template v2
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Commissioned by:Operator Name:Operator Address: Medite Europe Limited
Redmonstown,Clonmel,Co. Tipperary,Ireland
IPPC Licence
DetailsContact NamePositionTelephone NumberFax NumberEmail Address
Historical InformationDate of Previous Sampling Campaign 20-23 Nov-2019
Current InformationJob Number LEK 12100Sampling Dates 18-20 Feb 2020Expected Number of Days on Site 3
Monitoring OrganisationSOCOTEC UK2-4 Langlands PlaceKelvin South Business ParkEast KilbrideG75 0YF
Level Expiry TE1 TE2 TE3 TE4 H&SEnda Flood MM12 1170 MCERTS Level 2 Apr 2023 Mar 2024 Mar 2024 Jun 2023 Nov 2023 Apr 2023Daniel Sculy MM19 1563 MCERTS Trainee Oct 2024 - - - - Oct 2024
The appointed project manager is Enda Flood
Job Number of Previous Sampling Campaign LEK 11974
MONITORING TEAM
Personnel MCERTS Number MCERTS Qualification TE / H&S Qualifications and Expiry Date
+353 (0) 87 [email protected]
Main Contact Secondary ContactAndrew O'MearaEHS Manager
SOCOTEC UK were commissioned by Medite Europe Limited to carry out a stack emissions monitoring campaign, to perform compliance monitoring on the following plant(s).
Operator DetailsMedite Europe LimitedMedite Europe Limited
P0027-04
Medite Europe Limited operates a prescribed process in Clonmel which is subject to a IPPC Licence under the EPA Act 1992.
Site Specific Protocol (SSP) - Part 1
To comply with the requirements of the Environment Agency's MCERTS Performance Standard, UKAS accredited emissions monitoring organisations are required to submit to theOperator a Site Specific Protocol (SSP). The SSP is an installation specific measurement plan which details the sampling methods and technical procedures that apply to theproposed emission monitoring. Where applicable the SSP will be updated to include any feedback that is gathered during the sitework.
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Overall Aim:
P P P P P P P P O O
20 20 20 15 15 15 15 15 - -EN 13284-1 EN 13284-1 EN 13284-1 BS EN 13284-1 BS EN 13284-1 BS EN 13284-1 BS EN 13284-1 BS EN 13284-1 - -
P P P O O O P P O O
0.6 0.06 0.06 - - - 0.06 0.06 - -CTM 036 CTM 036 CTM 036 - - - CTM 036 CTM 036 - -
P P P P P P P P O O
15 15 15 10 6 6 5 5 - -US EPA M316 US EPA M316 US EPA M316 US EPA M316 US EPA M316 US EPA M316 US EPA M316 US EPA M316 - -
P P P P P P P P O O
120 120 120 20 100 100 100 100 - - EN 12619:2013 EN 12619:2013 EN 12619:2013 EN 12619:2013 EN 12619:2013 EN 12619:2013 EN 12619:2013 EN 12619:2013 - -
P P P P O O O O O O
110 110 110 100 - - - - - -EN 14792 EN 14792 EN 14792 EN 14792 - - - - - -
P P P P O O O O O O
300 600 600 100 - - - - - -EN 15058 EN 15058 EN 15058 EN 15058 - - - - - -
P P P P P P P P O O
EN 14790 EN 14790 EN 14790 EN 14790 EN 14790 EN 14790 EN 14790 EN 14790 - -
P P P P P P P P O O
EN 16911-1 EN 16911-1 EN 16911-1 EN 16911-1 EN 16911-1 EN 16911-1 EN 16911-1 EN 16911-1 - -
SSP Part 2 - Monitoring Objectives
Velocity & Temperature TraverseMethod
MoistureMethod
Carbon Monoxide
Limit (mg/m³)Method
Limit (mg/m³)Method
Oxides of Nitrogen
Limit (mg/m³)Method
VOCs
FormaldehydeLimit (mg/m³)Method
Compliance Monitoring
Isocyanates
Limit (mg/m³)Method
Limit (mg/m³)Method
-
Reference Conditions STP, dry gas STP, dry gas STP, dry gas STP, dry gas STP, dry gas STP, dry gas STP, Wet STP, dry gas
A2-21 EP 9 (Cyclone Line 2)
Drier Stage 1
A2-5 EP 34 (Cyclone Line 1)
Core Dryer
A2-6 EP 35 (Cyclone Line 1)
Face Dryer
A2-15 EP 25 (Press Fan) Drier
Stage 1
A2-22 EP 5 (Press Fan) Vent
1 Line 2
A2-23 EP 6 (Press Fan) Vent
2 Line 2
A2-12 EP 37 (Press Fan)
Press Vent 1
A2-13 EP 38 (Press Fan) Vent
2 Line 1-
- -
Particulate Matter
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AE 104 EN 13284-1 SRM Yes 15 Yes Glass Fibre
AE 116 CTM 036 SRM Yes 25 Yes 1, 2 - PPAE114 US EPA M316 SRM Yes 10 Yes WaterAE 105 EN 14790 SRM Yes 20 Yes WaterAE 154 EN 16911-1 SRM Yes 10 - -
AE 102 BS EN 12619 SRM Yes 15 - -
AE 102 EN 14792 SRM Yes 10 - -
AE 102 EN 15058 SRM Yes 6 - -
Oxides of Nitrogen (as NO2) Chemiluminscence
Carbon Monoxide NDIR
Volatile Organic Compounds FID
Stack Gas Temperature & Velocity Calculation
Moisture Gravimetric
Formaldehyde Spectrophotomotry
Isocyanates HPLC - UV
Total Particulate Matter Gravimetric
Method MU (%)UKAS Accredited
Lab Analysis
Absorption Solution / Filter
TypeAnalysis TechniqueSpecies
SOCOTEC UK Technical Procedure
StandardStandard Reference
/ Alternative (SRM/AM) Method
MCERTS Sampling Accreditation
Status
SSP Part 2 - Monitoring Objectives - Instrumental Method Information (Cont.)
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Details of data information system None None None None None
Operating records to be collected Yes Yes Yes Yes Yes
Type of CEMs installed None None None None None
Abatement Cyclone Cyclone Cyclone None None
Expected process variations/unusual occurrences
Swirling/negative flow Swirling/negative flow Swirling/negative flow None None
Fuel requirements during monitoring N/A N/A N/A N/A N/A
Normal load, throughput or continuous rating
Normal Load TBC TBC TBC TBC
Part of batch to be sampled during monitoring
N/A N/A N/A N/A N/A
Duration / frequency of batch N/A N/A N/A N/A N/A
Continuous or batch Continuous Continuous Continuous Continuous Continuous
Description of process Wood Fibre Drier Wood Fibre Drier Wood Fibre Drier Wood Fibre Drier Wood Fibre Drier
Details of product Wood fibre board Wood fibre board Wood fibre board Wood fibre board Wood fibre board
SSP Part 2 - Process and Operating Information
Release PointA2-21 EP 9 (Cyclone Line 2) Drier
Stage 1A2-5 EP 34 (Cyclone Line 1) Core
DryerA2-6 EP 35 (Cyclone Line 1) Face
DryerA2-15 EP 25 (Press Fan) Drier
Stage 1A2-22 EP 5 (Press Fan) Vent 1 Line 2
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Details of data information system None None None - -
Operating records to be collected Yes Yes Yes - -
Type of CEMs installed None None None - -
Abatement None None None - -
Expected process variations/unusual occurrences
None None None - -
Fuel requirements during monitoring N/A N/A N/A - -
Normal load, throughput or continuous rating
TBC TBC TBC - -
Part of batch to be sampled during monitoring
N/A N/A N/A - -
Duration / frequency of batch N/A N/A N/A - -
Continuous or batch Continuous Continuous Continuous - -
Description of process Wood Fibre Drier Wood Fibre Drier Wood Fibre Drier - -
Details of product Wood fibre board Wood fibre board Wood fibre board - -
SSP Part 2 - Process and Operating Information (Cont.)
Release Point A2-23 EP 6 (Press Fan) Vent 2 Line 2 A2-12 EP 37 (Press Fan) Press Vent 1A2-13 EP 38 (Press Fan) Vent 2
Line 1- -
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A2-21 EP 9 (Cyclone Line 2) Drier Stage 1
A2-5 EP 34 (Cyclone Line 1)
Core Dryer
A2-6 EP 35 (Cyclone Line 1)
Face Dryer
A2-15 EP 25 (Press Fan) Drier Stage 1
A2-22 EP 5 (Press Fan) Vent 1 Line 2
A2-23 EP 6 (Press Fan) Vent 2 Line 2
A2-12 EP 37 (Press Fan) Press Vent 1
Circular Circular Circular Circular Circular Circular Circular2.30 2.30 2.30 1.24 1.00 1.00 1.00
- - - - - - -Outside Outside Outside Outside Outside Outside Outside
50 50 50 15 15 15 15
No No No No Yes Yes Yes
Vertical Vertical Vertical Vertical Vertical Vertical Vertical
No No No Yes Yes Yes Yes
4" Non BSP 90mm
4" Non BSP 90mm
4" Non BSP 90mm
4" Non BSP 65mm
4" BSP 90mm
4" BSP 90mm
4" BSP 90mm
1 / 20 1 / 1 1 / 1 2 / 4 2 / 2 2 / 2 2 / 2- - / - - / - - / - - / - - / - - / -
1 / 1 1 / 1 1 / 1 1 / 1 - / - - / - - / -Yes Yes Yes Yes Yes Yes YesNo No No Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes Yes
Available Utilities Yes Yes Yes Yes Yes Yes YesNo No No Yes Yes Yes Yes
TBC TBC TBC 15.42 15.82 10.39 11.04TBC TBC TBC 18.96 19.14 13.91 14.41No No No Yes Yes Yes YesNo No No Yes Yes Yes YesYes Yes Yes No No No No60 52 60 26 32 28 2315 10.9 15.3 TBC 0.27 1.3 1.5
N/A N/A N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A N/A N/AIs it an intrinsically safe area? Yes / No No No No No No No No
No No No No No No No
For WID / LCPD Processes: Has a BS EN 15259 Homogeneity test been performed?
Yes / No / N/A, if yes state when performed and previous job ID
Is the sampling location compliant with BS EN 15259? Yes / No / N/A
Any physical restrictions to using required sampling kit? If yes, state the nature of the restriction
Angle of gas flow <=15o
Any localised negative flow
Temperature oCMoisture %
Size of sampling location Adequate work area
Does platform have all safety requirements400 kg point load, handrails, kickboards, ladder guards? Power sockets, Lighting, Water
A velocity traverse will be carried out in accordance with BS EN 13284-1, using a type K thermocouple and a suitable flow
device.
Lowest Differential Pressure >5PaLowest Gas Velocity (m/sec)Highest Gas Velocity (m/sec)Ratio of Gas Velocities <3:1
Number of sampling lines / points per lineCEN Isokinetic StandardsNon CEN Isokinetic StandardsNon-Isokinetic Standards
Access to platform Secured
Distance to nearest upstream / downstream flow disturbance >5 hydraulic diameters
Size & depth of sampling ports>= 125mm diameter for ducts >= 0.7 m diameter
Height of sampling platform from the ground m
Distance from sampling port to edge of platform or obstruction>Stack depth / diameter + wall and port thickness + 1.5m
Orientation of Duct Vertical / Horizontal / Diagonal
Stack Diameter mStack Depth x Width m x mSampling Location Inside / Outside
SSP Part 2 - Sampling Location Details
Parameter Requirement
Stack Shape Circular, Square, Rectangular etc
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A2-13 EP 38 (Press Fan) Vent 2 Line 1
- - - - - -
Circular - - - - - -
1.24 - - - - - -
- - - - - - -
Outside - - - - - -
10 - - - - - -
No - - - - - -
Vertical - - - - - -
Yes - - - - - -
4" Non BSP 65mm - - - - - -
2 / 4 - - - - - -
- / - - - - - - -
1 / 1 - - - - - -
Yes - - - - - -
Yes - - - - - -
Yes - - - - - -
Available Utilities Yes - - - - - -
Yes - - - - - -
9.15 - - - - - -
11.46 - - - - - -
Yes - - - - - -
Yes - - - - - -
No - - - - - -
30 - - - - - -
1.43 - - - - - -
N/A - - - - - -
N/A - - - - - -
Is it an intrinsically safe area? Yes / No No - - - - - -
No - - - - - -
For WID / LCPD Processes: Has a BS EN 15259 Homogeneity test been performed?
Yes / No / N/A, if yes state when performed and previous job ID
Is the sampling location compliant with BS EN 15259? Yes / No
Any physical restrictions to using required sampling kit? If yes, state the nature of the restriction
Power sockets, Lighting, Water
A velocity traverse will be carried out in accordance with BS EN 13284-1, using a type K thermocouple and a suitable flow
device.
Lowest Differential Pressure >5Pa
Lowest Gas Velocity (m/sec)
Highest Gas Velocity (m/sec)
Ratio of Gas Velocities <3:1
Angle of gas flow <=15o
Any localised negative flow
Temperature oC
Moisture %
Access to platform Secured
Size of sampling location Adequate work area
Does Platform have all safety requirements400 kg point load, handrails, kickboards, ladder guards?
Size & depth of sampling ports>= 125mm diameter for ducts >= 0.7 m diameter
Number of sampling lines / points per line
CEN Isokinetic Standards
Non CEN Isokinetic Standards
Non-Isokinetic Standards
Distance from sampling port to edge of platform or obstruction>Stack depth / diameter + wall and port thickness + 1.5m
Orientation of Duct Vertical / Horizontal / Diagonal
Distance to nearest upstream / downstream flow disturbance >5 hydraulic diameters
Stack Depth x Width m x m
Sampling Location Inside / Outside
Height of sampling platform from the ground m
Parameter Requirement
Stack Shape Circular, Square Rectangular etc...
Stack Diameter m
SSP Part 2 - Sampling Location Details (cont..)
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Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / None <ELV mg/m³ ~0.25 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 In House Gravimetric
MCERTS / UKAS < ELV mg/m³ ~0.00006 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 RPS HPLC
MCERTS / UKAS < ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 13.2 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
MCERTS Chemiluminescene Horiba PG-250 <ELV mg/m³ 0.1 ppm 60 250 ppm 200 ppm
MCERTS NDIR Horiba PG-250 <ELV mg/m³ 0.1 ppm 60 200 ppm 160 ppm
Oxides of Nitrogen
Carbon Monoxide
SSP Part 2 - Monitoring Details for A2-21 EP 9 (Cyclone Line 2) Drier Stage 1 (Instrumental Sampling)Species
VOCs
Formaldehyde
Moisture
Isocyanates
SSP Part 2 - Monitoring Details for A2-21 EP 9 (Cyclone Line 2) Drier Stage 1 (Manual Extractive)Species
Particulate Matter
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Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points
There are no ISO Standard isokinetic tests to be performed on this stackIce Requirements 1.5 kgPhoto Reference Number Not applicable
Isokinetic CEN Standards 2.2, 3.9, 6.7, 9.7, 12.9, 16.5, 20.4, 25, 30.6, 38.8, 61.2, 69.4, 75, 79.6, 83.5, 87.1, 90.3, 93.3, 96.1, 97.8%As a % of sampling line Non CEN Isokinetic Standards
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Deviation 4 Due to the erratic nature of the flow at the sampling position a 45 point flow traverse was carried out on each line.Flow Traverse
Deviation 2 As this sampling location shows high levels of turbulence throughout the results from the standard flow traverse are indicative. In the past, reports detailing thevolumetric flow rate according to fan rating have been used to calculate mass emission rates for this stack.Velocity & Volumetric Flow Rates
Deviation 3 Formaldehyde samples will be filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.Formaldehyde Monitoring
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 Only one sample line will be accessed safely, the other sample line will not be accessed safely due to excessive probe overhang. It may only be possible to sample from
one representative sampling point for all isokinetic monitoring due to a number of factors i.e. flow being excessively high, swirl being greater than 15° & negative flowexperienced throughout sample point locations. This sampling location will therefore not comply with all the requirements of AG1 & IS EN 16911-1.
Sample Line & Sample point
SSP Part 2 - Velocity TraverseSpecies
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Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / UKAS <ELV mg/m³ ~0.25 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.00006 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 RPS HPLC
MCERTS / UKAS < ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 13.6 % 0.01% MFCNon Isokinetic 20
Litres/Min60 ~1.2 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
MCERTS Chemiluminescene Horiba PG-250 < ELV mg/m³ 0.1 ppm 60 250 ppm 200 ppm
MCERTS NDIR Horiba PG-250 < ELV mg/m³ 0.1 ppm 60 200 ppm 160 ppm
Oxides of Nitrogen
Carbon Monoxide
SSP Part 2 - Monitoring Details for A2-5 EP 34 (Cyclone Line 1) Core Dryer (Instrumental Sampling)Species
VOCs
Formaldehyde
Moisture
Isocyanates
SSP Part 2 - Monitoring Details for A2-5 EP 34 (Cyclone Line 1) Core Dryer (Manual Extractive)Species
Particulate Matter
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Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points
Ice Requirements 1.5 kgPhoto Reference Number Not applicable
Isokinetic CEN Standards 2.2, 3.9, 6.7, 9.7, 12.9, 16.5, 20.4, 25, 30.6, 38.8, 61.2, 69.4, 75, 79.6, 83.5, 87.1, 90.3, 93.3, 96.1, 97.8%As a % of sampling line Non-Isokinetic Sampling 40%
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Deviation 4 Due to the erratic nature of the flow at the sampling position a 45 point flow traverse was carried out on each line.Flow Traverse
Deviation 2 As this sampling location shows high levels of turbulence throughout the results from the standard flow traverse are indicative. In the past, reports detailing thevolumetric flow rate according to fan rating have been used to calculate mass emission rates for this stack.Velocity & Volumetric Flow Rates
Deviation 3 Formaldehyde samples will be filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.Formaldehyde Monitoring
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 Only one sample line will be accessed safely, the other sample line will not be accessed safely due to excessive probe overhang. It may only be possible to sample from
one representative sampling point for all isokinetic monitoring due to a number of factors i.e. flow being excessively high, swirl being greater than 15° & negative flowexperienced throughout sample point locations. This sampling location will therefore not comply with all the requirements of AG1 & IS EN 16911-1.
Sample Line & Sample point
SSP Part 2 - Velocity TraverseSpecies
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Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / UKAS <ELV mg/m³ ~0.25 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.00006 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 RPS HPLC
MCERTS / UKAS <ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 11.7 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
MCERTS Chemiluminescene Horiba PG-250 <ELV mg/m³ 0.1 ppm 60 250 ppm 200 ppm
MCERTS NDIR Horiba PG-250 <ELV mg/m³ 0.1 ppm 60 200 ppm 160 ppm
Oxides of Nitrogen
Carbon Monoxide
SSP Part 2 - Monitoring Details for A2-6 EP 35 (Cyclone Line 1) Face Dryer (Instrumental Sampling)Species
VOCs
Formaldehyde
Moisture
Isocyanates
SSP Part 2 - Monitoring Details for A2-6 EP 35 (Cyclone Line 1) Face Dryer (Manual Extractive)Species
Particulate Matter
13 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points
Ice Requirements 1.5 kgPhoto Reference Number Not applicable
Isokinetic CEN Standards 2.2, 3.9, 6.7, 9.7, 12.9, 16.5, 20.4, 25, 30.6, 38.8, 61.2, 69.4, 75, 79.6, 83.5, 87.1, 90.3, 93.3, 96.1, 97.8%As a % of sampling line Non-Isokinetic Sampling 40%
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Deviation 4 Due to the erratic nature of the flow at the sampling position a 45 point flow traverse was carried out on each line.Flow Traverse
Deviation 2 As this sampling location shows high levels of turbulence throughout the results from the standard flow traverse are indicative. In the past, reports detailing thevolumetric flow rate according to fan rating have been used to calculate mass emission rates for this stack.Velocity & Volumetric Flow Rates
Deviation 3 Formaldehyde samples will be filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.Formaldehyde Monitoring
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 Only one sample line will be accessed safely, the other sample line will not be accessed safely due to excessive probe overhang. It may only be possible to sample from
one representative sampling point for all isokinetic monitoring due to a number of factors i.e. flow being excessively high, swirl being greater than 15° & negative flowexperienced throughout sample point locations. This sampling location will therefore not comply with all the requirements of AG1 & IS EN 16911-1.
Sample Line & Sample point
SSP Part 2 - Velocity TraverseSpecies
14 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / UKAS <ELV mg/m³ ~0.25 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 2.46 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
MCERTS Chemiluminescene Horiba PG-250 <ELV mg/m³ 0.1 ppm 60 250 ppm 199 ppm
MCERTS NDIR Horiba PG-250 <ELV mg/m³ 0.1 ppm 60 200 ppm 163 ppm
Oxides of Nitrogen
Carbon Monoxide
SSP Part 2 - Monitoring Details for A2-15 EP 25 (Press Fan) Drier Stage 1 (Instrumental Sampling)Species
VOCs
Formaldehyde
Moisture
SSP Part 2 - Monitoring Details for A2-15 EP 25 (Press Fan) Drier Stage 1 (Manual Extractive)Species
Particulate Matter
15 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points
Ice Requirements 1.5 kgPhoto Reference Number Not applicable
Isokinetic CEN Standards 6.7, 25, 75, 93.3%As a % of sampling line Non-Isokinetic Sampling 50%
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 There are no planned deviations from any of the methods used to sample this installation.
SSP Part 2 - Velocity TraverseSpecies
16 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / None 1.23 mg/m³ ~0.25 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 0.29 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Ice Requirements 1.5 kgPhoto Reference Number Not applicable
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Formaldehyde mon itoring
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 Formaldehyde samples will be filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.
SSP Part 2 - Velocity TraverseSpecies
SSP Part 2 - Monitoring Details for A2-22 EP 5 (Press Fan) Vent 1 Line 2 (Instrumental Sampling)Species
VOCs
Formaldehyde
Moisture
SSP Part 2 - Monitoring Details for A2-22 EP 5 (Press Fan) Vent 1 Line 2 (Manual Extractive)Species
Particulate Matter
17 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / UKAS <ELV mg/m³ ~0.47 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min32 ~0.64 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 0.3 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min32 ~0.64 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points
Ice Requirements 1 kgPhoto Reference Number Not applicable
Isokinetic CEN Standards 14.6, 85.4%As a % of sampling line Non-Isokinetic Sampling -%
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 Formaldehyde samples will be filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.Formaldehyde mon itoring
SSP Part 2 - Velocity TraverseSpecies
SSP Part 2 - Monitoring Details for A2-23 EP 6 (Press Fan) Vent 2 Line 2 (Instrumental Sampling)Species
VOCs
SSP Part 2 - Monitoring Details for A2-23 EP 6 (Press Fan) Vent 2 Line 2 (Manual Extractive)Species
Particulate Matter
Moisture
Formaldehyde
18 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / UKAS <ELV mg/m³ ~0.25 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.00006 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 RPS HPLC
MCERTS / UKAS <ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 0.9 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points Isokinetic CEN Standards 14.6, 85.4%As a % of sampling line Non-Isokinetic Sampling -%
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Velocity & Temperature Traverse
Deviations & COSHH DataDeviation 1 Formaldehyde samples will be filtered at the request of the site theremore monitoring does not adhere to the US EPA Method 316.Formaldehyde sampling
SSP Part 2 - Velocity TraverseSpecies
SSP Part 2 - Monitoring Details for A2-12 EP 37 (Press Fan) Press Vent 1 (Instrumental Sampling)Species
VOCs
Moisture
Formaldehyde
Isocyanates
SSP Part 2 - Monitoring Details for A2-12 EP 37 (Press Fan) Press Vent 1 (Manual Extractive)Species
Particulate Matter
19 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Ice Requirements 1.5 kgPhoto Reference Number Not applicable
20 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Accreditation (Testing / Analysis)
Expected Emission at Reference Conditions
Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Samples /
Blanks
Analysis Laboratory
Analysis Method
MCERTS / UKAS <ELV mg/m³ ~0.47 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min32 ~0.64 1 / 1 In House Gravimetric
MCERTS / UKAS <ELV mg/m³ ~0.00006 mg/m³ Manual Sampling TrainIsokinetic
~20 litres/min60 ~1.2 1 / 1 RPS HPLC
MCERTS / UKAS <ELV mg/m³ ~0.083 mg/m³Manual Sampling
TrainIsokinetic 20
Litres/Min60 ~1.2 1 / 1 RPS Spectrophotometry
MCERTS 0.4 % ~0.01% Manual Sampling TrainIsokinetic
~20 litres/min32 ~0.64 1 / 0 In House Gravimetric
Accreditation (Testing / Analysis)
Analytical Technique
Proposed Equipment
Expected Emission at Reference Conditions
Limit of Detection Minimum Sampling Time
(mins)
Proposed Instrument
Range
Proposed Calibration Gas
Conc
MCERTS FID Thermo FID <ELV mg/m³ 0.4 ppm 60 0-100 ppm 80 ppm
Accreditation (Testing / Analysis)
Expected Velocity Limit of Detection Equipment used Sampling Technique &
Flow Rate
Minimum Sampling Time
(mins)
Estimated Sampling
Volume (m³)
Number of Traverses / Samples &
Blanks
Analysis Laboratory
Analysis Method
MCERTS <ELV m/s ~0.6 m/secS - Type Pitot & Thermocouple
- - - 1 In House Calculation
Sampling Points Isokinetic CEN Standards 6.7, 25, 75, 93.3%As a % of sampling line Non-Isokinetic Sampling 50%
COSHH data COSHH data where applicable for impinger solutions, calibration gases, etc that are used by the sampling team are available on the team leaders laptop.
Additional InformationSpecial Reporting Requirements There are no special reporting requirements related to this installation.
Deviations & COSHH DataDeviation 1 Formaldehyde samples will be filtered at the request of Medite therefore the monitoring does not completely adhere to US EPA Method 316.Formaldehyde Monitoring
SSP Part 2 - Velocity TraverseSpecies
Velocity & Temperature Traverse
SSP Part 2 - Monitoring Details for A2-13 EP 38 (Press Fan) Vent 2 Line 1 (Instrumental Sampling)Species
VOCs
Moisture
Formaldehyde
Isocyanates
SSP Part 2 - Monitoring Details for A2-13 EP 38 (Press Fan) Vent 2 Line 1 (Manual Extractive)Species
Particulate Matter
21 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
Ice Requirements 1 kgPhoto Reference Number Not applicable
22 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00
SOCOTEC UK LTD
socotec.co.uk
It is confirmed that:
• This SSP adequately reflects the scope of work described in the corresponding proposal with no anomalies.• Adequate resources are available to complete the work specified in this SSP.• SOCOTEC UK has the capability to complete the work specified in this SSP.• The expected report turnaround for the work specified in this SSP is 20 working days.
End of Site Specific Protocol
Contract Review
Site Specific Protocol (SSP) - Part 2
23 of 23 Medite Europe Limited
Clonmel
LEK 12100 Version 1
18-20 Feb 2020
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EPA Export 27-05-2020:04:01:00