SIPAPER - Siemens · SIMOCODE, SIVACON, SIPROTEC, ... ... SIPAPER DCS APLProcess Automation module...
Transcript of SIPAPER - Siemens · SIMOCODE, SIVACON, SIPROTEC, ... ... SIPAPER DCS APLProcess Automation module...
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SIPAPERDriving digitalization in the fiber industry
Siemens Days | Madrid, Spain | September 28, 2016
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Digitalization will speed up changing the entire industry!
The megatrend Digitalization …
• covers all areas of consumer life and• will continue to change the entire industry sector (products, business
models) in a disruptive and sustainable manner!
Current drivers of theInformation andCommunication Technology
• Computing power
• New sensors• Virtualization• Cloud computing• Ubiquitous
networking• Simulation• Augmented reality
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Future challenges in industry
• Shorter time to market• Increased flexibility
in volatile, heterogonous,global markets
• Optimized productivity• Energy and resource
efficiency• Mitigation of
demographic change• Continuous, safe and
reliable operations
Digitalization is key to provide answers to future challenges in industry
DIGITALIZATIONResearch areas
• Horizontal integration of thevalue-add networks
• Vertical integration andnetworked production systems
• Seamless integration of theengineering along the entirelife-cycle
• Cyber Physical Systems (CPS)• Reference architecture model• Integration of human creativity
and innovativeness
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What does Industrie 4.0 mean with regard to digitalization of the industry?
Converting 4.0Integrated Manufacturing in the Furniture Industry Papermaking 4.0
Paper Industry 4.0From Wood into the Cloud
Industrie 4.0 in der Zellstoff- und Papierindustrie
Forest-Wood Value Chain 4.0
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The Cornerstones of Industrie 4.0 also address challengesin process industries
*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
Cyber Security / Industrial Security
Seamless interoperability and communication based on standards
Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet• Cloud computing• Data driven services, e. g. predictive
maintenance
Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations• Plant Asset Management• Seamless interoperability (Plug&Produce)• Decision support / assistance systems
Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering• Augmented reality• Digital Twin of the “as-is”-plant status• On-site training simulation
Modelling and Simulation
Horizontal integration through value-addnetworks*
Vertical integration and networkedproduction systems*
Seamless integration of the engineeringalong the entire life-cycle*
Industrie 4.0 is originally driven by discrete industries but also valid for process industries with a specific interpretation
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Siemens terms its way to Industrie 4.0 the Digital EnterpriseComprehensive offering for the Digital Enterprise in process and discrete industries
Process Industries Discrete Industries
Digital Enterprise
Productdesign
Productionplanning
Productionengineering Production ServicesProduct design
Process-and plantdesign
Engineering /Commissioning Operation Services
Hybrid Industries
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Siemens portfolio for Digital Enterprise covers complete lifecycle
Digital Enterprise
Productdesign
Productionplanning
Productionengineering Production ServicesProduct
designProcess &plant design
Engineering &commissioning Operation Services
COMOS COMOS
Communication / Security Communication / Security
SIMATIC PCS 7 / SIMIT SINUMERIK Integrate
Data Driven Services /XHQ / ASM Data Driven Services
Manufacturing Execution Systems SIMATIC IT
Automation / Drives PortfolioTIA PortalPIA Selector Automation / Instrumentation andDrives Portfolio
TIA: Totally Integrated Automation
Teamcenter
NX TecnomatixMCD
Digitalization à Different forms in industries
Discrete IndustriesProcess Industries
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Breadcrumbà Topic
Siemens realizes Digital Enterprise for Process Industriesthrough Integrated Engineering and Integrated Operations
Digital Enterprise for Process Industries à Focus of Siemens
Integrated Engineering optimizes engineering and life cycle management …
… Integrated Operations improves productivity and flexibility
Cloud-enabled services and analytics
Next generation of Control
Digitalization of field level
Reliable connectivity
Simulation
Common data model
Integrated engineering tools
Product design Process & plant design Engineering / commissioning Operation Service
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A common data model is enriched along the life cycleand ensures consistency during all workflows
Integrated Engineering with Siemens à Common data model
CommissioningDetailEngineering
Commissioning
Moder-nization
ProcessDesign
Operations
• P&ID• Electricals• Instrumentation• Piping• Automation• …
• As built documentation• KPIs and alarms• … • Maintenance data (MRO)
• Plant hierarchy• Mass-/ energy balance• Process flow diagram• Simulation model• …
One common data models along the life cycle to integrate plant and process data
Product design Process & plant design Engineering / commissioning Operation Service
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Product design Process& plant design
Engineering/commissioning Operation Service
Data analytic services help to increase performance based on increasedtransparency and understanding of ones own processes
Integrated Operations with Siemens à Cloud enabled services
Data analytics Plant cloud services1)
Plant security services
Data collection
• Secure connection for dataintegrity / confidentiality
• Holistic security offeringfor industrial plants
Plant analytics servicesPlant and asset optimization (Asset,Energy, Process Data Analytics)
Control PerformanceAnalytics Service
• Higher control loopperformance foroptimal resourceefficiency
VisionProcess Event Analytics tooptimize alarm strategy
Dynamic ProcessOptimization with set pointvalues and defined butdynamic efficiency criteria
• Right data available inright form (e.g., byPCS 7, XHQ)
App dev. appsEnd customerCloud for industry apps OEM appsapps
SIMATIC SINUMERIK SINAMICS SCALANCE PCS7 3rd party products
• Cloud for industry with open application interface for individualapplications
• Open standard (OPC) and plug&play connection• Optional cloud infrastructure 1) Currently just for pilot customers
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Drive TechnologySINAMICS, SIMOTICS, …
Industrial AutomationSIMATIC, SIPLUS, …
Energy ManagementSIMOCODE, SIVACON, SIPROTEC, ...
Industry ServicesLife Cycle Services, Plant Data Services, …
Increase efficiency, improve quality, reduce energy consumption.With SIPAPER – tailored products and solutions for Fiber Industry
World-class products + perfectly matching, industry-specific modules
The SIPAPER Portfolio
SIPAPERDrive Systems
SIPAPER Drives APLSIPAPER Winder APLSIPAPER Gears
SIPAPEROperations
SIPAPER Services
SIPAPERProcess Automation
SIPAPER DCS APLSIPAPER QCS APLSIPAPER APCSIPAPER IT MIS
SIPAPERPower Distribution
SIPAPER Power
Integrated SIPAPER Solutions
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SIPAPER Drives APL –Providing benefits along the complete lifecycle of sectional drive systems
Easy operation§ APL Look & Feel of
faceplates§ APL Jump-through Concept§ Profile views
+Efficient engineering§ Typical structure§ Trending Tool§ Prepared panel projects§ Static simulation§ Customizable hardware
standard (COMOS)
+
Innovation§ Data generated value
by integrated engineeringand operation
+
Diagnosis & Service§ Online Help§ Siemens Industry Online
Support§ Web break trends§ Stop reasons
+Ready for the future§ Easy migration§ Drive independent
+
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SIPAPER Drive Systems –From integrated engineering to integrated operation
SIPAPER Drive System Engineering
Customer value§ Efficient engineering§ Safety concept fulfilling EN1034§ Easy migration§ Common database
Data generated value§ Guided commissioning and ramp-up§ Operational intelligence§ Drive system optimization§ Predictive maintenance
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HW-Config
CFC
Safety
WinCC
Panels
SIPAPER Drive System Analytics
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SIPAPER Process Automation –COMOS, SIPAPER DCS APL CMTs, SIMIT and CPAS – a real example
Control Performance Analytics - Details
Seamless integration of engineeringdisciplines, steps and tools
COMOS
SIPAPER DCS APL
SIMIT
CPAS
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SIPAPER DCS APL AS Bundle –Shorter time to market and reliable operations by pre-defined automation
SIMATIC PCS 7 automation system AS 410including SIPAPER DCS APL runtime licenseand CPAS 2.0 collector software
Ready for mill-wide automation by a pre-assembledand tested automation system and the matchingSIPAPER DCS APL Process Automation module
Ready for integrated engineering in COMOSby SIPAPER Control Module Types includingblocks, charts, control variables and messages
Ready for efficient plant optimizationwith automated control loop analysisby Control Performance Analytics
Ready for SIPAPER Extended Lifecycle Serviceover a contracted period up to 15 years includingSIPAPER DCS / QCS / Drives / Winder APL andSIMATIC PCS 7 upgrades
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SIPAPER DCS APLAS Bundle
SIPAPER Smart SystemController
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The SIPAPER model demonstrates how our customers are alreadyprofiting from digitalization today
Consistency along the product lifecycle workflow:
Integration from the engineering stage through toservicing with SIPAPER
COMOS data platform for a seamless data flowacross the entire plant life cycle
Embedding of drive systems into processautomation using SIMATIC PCS 7
Ideally matching Integrated Drive Systems –from the converter through the motor to the gear
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Thank you!
Jürgen MielkeDirector Product Management Fiber Industry
Siemens AGPD SLN FI PPM
Werner-von-Siemens-Str. 6091052 Erlangen
Mobile: +49 (1522) 2915039
E-mail: [email protected]
siemens.com/sipaper
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