Single-Wall Stainless Steel Chimney System€¦ ·  · 2016-01-06steel with simple crimp couplings...

8
SW Single-Wall Stainless Steel Chimney System

Transcript of Single-Wall Stainless Steel Chimney System€¦ ·  · 2016-01-06steel with simple crimp couplings...

SW

Single-WallStainless Steel

Chimney System

SW is a high quality factory-made single-wall flue system

comprising of a range of lengths, tees, elbows and associated

fittings and supports. The product is constructed from stainless

steel with simple crimp couplings for rapid site assembly and is

available in nine diameters from 100mm to 350mm.

SW is suitable for oil and gas fired industrial/commercial warm

air heating equipment where the flue gas temperature will not

exceed 300°C and where the flue system operates under negative

draught and dry conditions. SW is not suitable for pressure or

condensing application and in this case our Supra product should

be used.

Material Specification

Standard lengths and components are manufactured from

stainless steel type 430, 0.5mm.

2

PRODUCT INFORMATION

INTRODUCTION INSTALLATION

CONSTRUCTION

GeneralInstallation must be in accordance with local and national building

regulation. Where there is the possibility of accidental human

contact the SW product should not be used and consideration

should be given to a twin wall insulated product such as Nova

SM, alternatively please discuss your requirements with our

Technical Services Dept.

In all cases the SW product should maintain a distance of at least

four times the product diameter from any combustible material.

To prevent excess condensation of the flue gases and potential

freezing, it is not recommended that the SW product is used for

external runs, especially if being used on oil fired applications.

SFL would strongly suggest the use of SMW or Nova for this

application.

JointingAll lengths and fittings are designed to be installed with the female

socket / coupler uppermost. The male crimped spigot is pushed

firmly into the swaged female end and secured with a Locking

Band. To prevent leakage of rainwater into the flue at the joints

which may be exposed at roof level, a Change-Over section

is fitted. This component has a male crimp on both ends to

facilitate connection to the terminal.

SupportsSW must be independently supported with none of the weight

being taken by the components or by the appliance. Dependent

on the total height and the configuration of the flue system a

number of supports will be required.

Wall Support Brackets provide either initial or intermediate support

to the flue system and offer a 50mm clearance from the structure.

These should be used to take the vertical load of the chimney

system and should be used every six metres.

Support Plate & Camp provides vertical support where the

SW product passes through a non-combustible floor. This

component can take a vertical load of up to six metres of product.

Wall Bands provide lateral support for the flue system and are

designed to offer a clearance of 50mm from the structure and

should be used at three metre intervals. Wall Bands can also be

used to suspend either horizontal or inclined runs within the plant

room, however the distance between Wall Bands for horizontal

runs should be no less than 1.5m. Where used externally, the

stainless steel version should be used.

Wall Fixing Brackets provide lateral support. The Wall Fixing

Bracket can also be cut back on site to provide a clearance

between 50mm and 300mm. Where used for lateral support the

interval between Wall Fixing Brackets will depend on the length

of the extension. The maximum distance between brackets at

50mm clearance to structure is 3.0 metres, however for ever

100mm of extension, the interval between bracket must be

reduced by 1m.

Where the flue is free-standing above a roof and its height

exceeds 1.5m beyond the last support, a Guy Bracket in

conjunction with bracing rods, must be used

FlashingsWhere a flue penetrates a roof, a suitable flashing must be used

as detailed on page 6. A Storm Collar must be clamped and

sealed to the outer casing of the flue immediately above the

flashing.

TerminationsA number of terminals are available within the SW product. The

GC1 terminal is only suitable for gas and covers diameters from

100mm to 150mm. For gas appliances above this size, the

Storm Cowl with Mesh should be used. The Round Top and

Storm Cowl offer a greater degree of protection for exposed

locations, with the Storm Cowl offering the maximum protection.

A Change-Over section must always be fitted to the final length of

flue to facilitate connection of the terminal.

All lengths and components are of single wall construction with

vertical seams being lock formed or spot welded. The spigot

end of the flue is formed by roll swaging and crimping, whilst the

socket end is formed by roll swaging. All lengths and fittings push

fit together and the joint is completed by a Locking Band.

Internal diameter Outer diameter Cross-sectionalmm mm area mm2

100 101.1 7854

125 126.1 12272

150 151.1 17672

175 176.1 24053

200 201.1 31416

225 226.1 39761

250 251.1 49088

300 301.1 70686

350 351.1 96211

Weights per metre run - (Kg/M)

Int Dia 100 125 150 175 200 225 250 300 350

Weight 1.57 1.93 2.28 2.65 3.01 3.37 3.73 4.44 5.16

Locking Band

Crimpedmale end

3

LENGTHS

Straight LengthsFixed lengths are available in three sizes: 1470mm, 970mm and 470mm.

1470mm lengths

Size Code number

100mm N/A125mm 2800105150mm 2800106175mm 2800107200mm 2900108225mm 2900109250mm 2900110300mm 2900112350mm N/A

970mm lengths

Size Code number

100mm 2800304125mm 2800305150mm 2800306175mm 2800307200mm 2900308225mm 2900309250mm 2900310300mm 2900312350mm 2900314

470mm lengths

Size Code number

100mm 2801104125mm 2801105150mm 2801106175mm 2801107200mm 2901108225mm 2901109250mm 2901110300mm 2901112350mm 2901114

Adjustable LengthsAdjustable lengths offer a degree of flexibility when standard length dimensions are not suitable.

297-448mm Adjustable length

Size Code number

100mm 2801404125mm 2801405150mm 2801406175mm 2801407200mm 2901408225mm 2901409250mm 2901410300mm 2901412350mm 2901414

447-700mm Adjustable length

Size Code number

100mm 2801504125mm 2801505150mm 2801506175mm 2801507200mm 2901508225mm 2901509250mm 2901510300mm 2901512350mm 2901514

Change Over LengthsA Change Over Length is required prior to the terminal to prevent water ingress into the flue system. This component has a male crimp both ends

938mm Change over length

Size Code number100mm 2800504125mm 2800505150mm 2800506175mm 2800507200mm 2900508225mm 2900509250mm 2900510300mm 2900512350mm 2900514

438mm Change over length

Size Code number

100mm 2800704125mm 2800705150mm 2800706175mm 2800707200mm 2900708225mm 2900709250mm 2900710300mm 2900712350mm 2900714

Locking BandsRequired to finish and secure each joint in the system

Locking Band

Size Code number

100mm 2858604125mm 2858605150mm 2858606175mm 2858607200mm 2958608225mm 2958609250mm 2958610300mm 2958612350mm 2958614

45° ElbowSize Dimensions Code A B number

100mm 65 65 2802204125mm 75 75 2802205150mm 85 85 2802206175mm 95 95 2802207200mm 105 105 2902208225mm 115 115 2902209250mm 125 125 2902210300mm 145 145 2902212350mm 165 165 2902214

FITTINGS

1500mm

938mm

438m

m

A

B

A

970mm

470mm

297-448mm

447-700mm

4

Tee CapSize A Code number

100mm 37 2807104125mm 37 2807105150mm 37 2807106175mm 37 2807107200mm 37 2907108225mm 37 2907109250mm 37 2907110300mm 37 2907112350mm 37 2907114

Tee Cap with DrainSize A Code number

100mm 37 2806904125mm 37 2806905150mm 37 2806906175mm 37 2806907200mm 37 2906908225mm 37 2906909250mm 37 2906910300mm 37 2906912350mm 37 2906914

Increasers/ ReducersUsed to facilitate either an increase or decrease in diameter between two components.

Flue Increaser

Size Code number

100-125mm 2851504100-150mm 2851604125-150mm 2851505125-175mm 2851605125-200mm 2851705150-175mm 2851506150-200mm 2851606150-225mm 2851716175-200mm 2851507175-225mm 2851607175-250mm 2951508200-250mm 2951608200-300mm 2951708225-250mm 2951509250-300mm 2951510300-350mm 2951512

Flue Reducer

Size Code number

150-125mm 2804806175-150mm 2804807200-150mm 2904808200-175mm 2904908225-150mm 2904809250-200mm 2904810250-225mm 2904910300-225mm 2904812300-250mm 2904912

90° ElbowSize Dimensions Code A B number

100mm 160 160 2802104125mm 160 160 2802105150mm 160 160 2802106175mm 175 175 2802107200mm 200 200 2902108225mm 225 225 2902109250mm 250 250 2902110300mm 300 300 2902112350mm 350 350 2902114

90° TeeSize Dimensions Code A B C number

100mm 78 78 156 2804304125mm 91 91 182 2804305150mm 103 103 207 2804306175mm 116 116 232 2804307200mm 130 130 261 2904308225mm 141 141 282 2904309250mm 165 169 338 2904310300mm 189 189 378 2904312350mm 214 264 528 2904314

90° Reducing TeeSize Dimensions Code A B C number125-100mm 260 130 141 2804605150-100mm 260 130 154 2804606150-125mm 285 142 154 2804706175-125mm 285 142 166 2804607175-150mm 311 155 166 2804707200-150mm 311 155 179 2904608200-175mm 335 167 179 2904708225-175mm 335 167 191 2904609225-200mm 361 180 191 2904709250-200mm 361 180 204 2904610250-225mm 385 192 204 2904710300-225mm 385 192 229 2904612300-250mm 409 204 229 2904712350-250mm 409 204 254 2904614350-300mm 460 230 254 2904714

135° TeeSize Dimensions Code A B C number

100mm 201 297 201 2804404125mm 231 337 231 2804405150mm 260 340 260 2804406175mm 290 387 290 2804407200mm 323 445 323 2904408225mm 335 482 335 2904409250mm 384 516 384 2904410300mm 441 587 441 2904412350mm 505 658 505 2904414

A

B

A

A

155

mm

155

mm

B

A

C

B

A

C

B

A

C

C B

A

125mm50-300mm

5

Wall BandsWall Bands are designed to offer lateral support to the vertical chimney and should be used at intervals not exceeding 3.0m. Wall Bands are available in galvanised or stainless steel. For external applications, the stainless steel version should be used.

Size Dim Code number A Stainless Galvanised

100mm 84 3115104 3116104125mm 87 3115124 3116124150mm 112 3115154 3116154175mm 137 3115155 3116155200mm 162 3115205 3116205225mm 187 3115207 3116207250mm 212 3115255 3116255300mm 266 3115305 3116305350mm 316 3115355 3116355

Wall Fixing Extension BracketsUsed to offer basic lateral support for vertical chimneys where the offset from the structure requires a clearance greater than 50mm. This component can be cut back from 300mm to 50mm. The distance between fixings should be reduced by 1.0m for each 100mm of extension based on the max. of 3.0m at 50mm clearance.

Size Code number

100mm 2807104125mm 2807105150mm 2807106175mm 2807107200mm 2907108225mm 2907109250mm 2907110300mm 2907112350mm 2907114

Guy BracketUsed with rigid bracing rods anchored back to the roof/structure where the un-supported height of the chimney is greater than 1.5m.

Size Code number

100mm 2859204125mm 2859205150mm 2859206175mm 2859207200mm 2959208225mm 2959209250mm 2959210300mm 2959212350mm 2959214

Draught Stabiliser/RegulatorUsed where excessive draught conditions are likely to effect combustion. Must be used with a Plain Adaptor when connecting to a 90° Tee Branch.

Size Code number

100mm 31920041250mm 3192005150mm 3192006175mm 3192007200mm 3192008225mm N/A250mm 3192010300mm 3192012350mm 3192014

Plain Appliance AdaptorUsed to connect to an appliance where the standard crimped end of the product is not suitable. Also use to facilitate connection of a Draught Stabiliser to the branch of a 90° Tee.

Size Code number

100mm 2803004125mm 2803005150mm 2803006175mm 2803007200mm 2903008225mm 2903009250mm 2903010300mm 2903012350mm 2903014

Wall Support Bracket and ClampUsed to support and take the vertical loading of the chimney system. This component offers 50mm clearance from the wall and a maximum supported height of 6.0m.

Size Dimension Code A B C number

100mm 259 255 300 2808904125mm 284 280 350 2808905150mm 309 305 400 2808906175mm 334 330 450 2808907200mm 359 355 500 2908908225mm 384 380 525 2908909250mm 409 405 550 2908910300mm 459 455 600 2908912350mm 509 505 650 2908914

Support Plate and ClampUsed to support the vertical load of the chimney where it passes through a non-combustible floor.

Size Dimension Code A B number

100mm 259 255 2858904125mm 284 280 2858905150mm 309 305 2858906175mm 334 330 2858907200mm 359 355 2958908225mm 384 380 2958909250mm 409 405 2958910300mm 459 455 2958911350mm 509 505 2958912

FIXINGS AND SUPPORTS

A

A

AB

6

FLASHINGS & TERMINALS

Rain CapSize Dimensions Code A B number

100mm 198 226 2807404125mm 228 233 2807405150mm 255 229 2807406175mm 288 248 2807407200mm 314 278 2907408225mm 368 295 2907409250mm 393 301 2907410300mm 460 316 2907412350mm 508 332 2907414

Round TopThis terminal offers a good degree of protection against rain and adverse weather conditions.

Size Dimension Code A number

100mm 254 2807504125mm 254 2807505150mm 305 2807506175mm 356 2807507200mm 406 2907508225mm 457 2907509250mm 508 2907510300mm 610 2907512350mm 712 2907514

Storm Cowl with MeshSuitable for use on gas fired appliances and offers superior protection against heavy rain and adverse weather conditions.

Size Dimensions Code A B number

100mm 269 250 2803104125mm 294 250 2803105150mm 319 250 2803106175mm 344 250 2803107200mm 369 250 2903108225mm 394 248 2903109250mm 419 248 2903110300mm 469 248 2903112350mm 519 276 2903114

GC1 TerminalAvailable in 100, 125 and 150mm and suitable only for gas fired appliances.

Size Code number

100mm 2807204125mm 2807205150mm 2807206

Flat FlashingSize Dimensions Code A B C* number

100mm 110 200 495 70000001125mm 140 230 495 70000005150mm 160 250 495 70000006175mm 190 280 495 70000007200mm 210 300 495 70000009225mm 235 325 660 70000010250mm 260 350 660 70000011300mm 310 400 660 70000012350mm 360 450 660 70000013*Base is square

5°-30° FlashingSize Dimensions Code A B C* number

100mm 100 200 495 70053001125mm 140 230 495 70053005150mm 160 250 495 70053006175mm 190 280 495 70053007200mm 210 300 660 70053009225mm 235 325 660 70053010250mm 260 350 660 70053011300mm 310 400 660 70053012350mm 360 450 820 70053013*Base is square

32°-45° FlashingSize Dimensions Code A B C* number

100mm 100 261 495 70324501125mm 140 303 660 70324505150mm 160 332 660 70324506175mm 190 375 578 70324507200mm 210 403 660 70324509225mm 240 440 820 70324510250mm 260 475 820 70324511300mm 310 546 820 70324512350mm 360 617 820 70324513*Base is square

Storm CollarSize Dimensions Code A B C number

100mm 102 201 70 70123401125mm 127 230 70 70123405150mm 152 251 70 70123406175mm 177 280 70 70123407200mm 202 301 70 70123409225mm 227 330 70 70123410250mm 252 351 70 70123411300mm 302 401 70 70123412350mm 352 451 70 70123413

A

B

A

B

A

C

B

AC

B

AC

B

A

C

B

A

7

Notes

UK Sales and Customer & Export Services

SF Ltd, Pottington Business Park, Barnstaple, Devon EX31 1LZ

Tel: 01271 326633 Fax: 01271 334303 www.sflchimneys.com [email protected]

SW

Sale

s L

itera

ture

110411

©2011 S

F L

td

The information contained in this brochure was accurate at the

date of publishing. However the company reserves the right to

introduce at any time modifications and changes of details as

may be necessary. To avoid any misunderstanding, interested

parties should contact the company to confirm whether any

material alterations have been made since the date of this

brochure.

In order to minimise the environmental impact on this publication, it has been printed locally, using vegetable based inks on FSC certifi ed paper.

FM557622

National Runner-up