Advanced Manufacturing Processes (AMPs) Introduction to AMPs
Single Phase Voltage Sag Correction 1250 Amps...Single Phase Voltage Sag Correction 12...50 Amps...
Transcript of Single Phase Voltage Sag Correction 1250 Amps...Single Phase Voltage Sag Correction 12...50 Amps...
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Bulletin 1608N MiniDySC® Dynamic Sag CorrectorSingle Phase Voltage Sag Correction 12...50 Amps
User Manual
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Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Labels may also be on or inside the equipment to provide specific precautions.
MiniDySC, Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Resource Description
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.
http://www.literature.rockwellautomation.com/idc/groups/literature/documents/in/1770-in041_-en-p.pdfhttp://www.ab.comhttp://www.rockwellautomation.com/literature/
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Table of Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ch 1 - Installation Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Inspecting and Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Location (Environment). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Rack Mount Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12 A -25 A SR/ER and 50 A SR MiniDySC . . . . . . . . . . . . . . . . . . . . . . 750 A ER MiniDySC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Wall Mounting the MiniDySC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Circuit Breaker Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Electrical Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Accessing Terminations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
L-N Versus L-L Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Line to Neutral. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Line to Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Completing Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ch 2- Operation Applying Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Alarm LED Flash Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ch 3- Specifications and Dimensions Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Appendix A Special Instructions for Rack-Mount MiniDySC . . . . . . . . . . . . . . . . . . . 21
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Table of Contents
Notes:
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Chapter 1
Installation
Installation Check List Before proceeding, please take a few minutes to review the necessary steps to install your MiniDySC.
• All packing materials and restraints have been removed.• The MiniDySC is placed in its installed location.• All conduits and cables are properly routed to the MiniDySC.• All power cables are properly terminated.• A ground conductor is properly installed.• If neutral connection is required that it is properly terminated on the
MiniDySC.• The area around the installed MiniDySC is clean and dust-free.• Operational checks have been reviewed and completed.
Inspecting and Unpacking • Carefully inspect the outer packaging for evidence of damage during transit. Do not install a damaged cabinet. Report any damage to the carrier and contact your local sales or service immediately.
• Check the MiniDySC label for correct model number with the packaging list to ensure you have received the correct voltage, current, and wiring configurations.
• After removing the packaging material, inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident contact your carrier immediately.
ATTENTION: Metallic contamination inside the MiniDySC enclosure will void the warranty
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Chapter 1 Installation
Location (Environment) NOTICE: Install this equipment in an indoor temperature-controlled area, free from condensation and conductive contaminants such as carbon dust.
The MiniDySC must be installed in a protected environment. The location must provide adequate airflow around the MiniDySC in an atmosphere free from excessive dust, corrosive fumes, or conductive contaminants. Do not operate the MiniDySC in an environment where the ambient temperature or humidity is beyond the specified limits given in this manual.
Mounting Considerations The MiniDySC can be wall mounted. It can also be mounted inside an enclosure as long as the ambient temperature remains at or below 40°C.
Note: The input and output wiring is from the bottom of the MiniDySC and considerations should be made to accommodate the additional space. The weights for the MiniDySC are given on page 18.
Rack Mount Considerations Special instructions for installing the rack-mount MiniDySC are in Appendix A.
Heat Dissipation The table below provides full-load power dissipation for the three MiniDySC sizes. Refer to this chart when calculating heat dissipation for placing the MiniDySC in your cabinet.
Table 1 - Power Dissipation
MiniDySC rating (A)
SR/ERHeat Loss
(W)Heat Loss
(Btu/h)Efficiency
(%)
12 SR 30 103 98
25SR 47 161 98.5
ER 70 240 98.0
50SR 94 321 98.5
ER 140 479 98.0
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Installation Chapter 1
Mounting Dimensions 12 A -25 A SR/ER and 50 A SR MiniDySC
Figure 1 - Top Keyed MiniDySC
Figure 1 shows the top keyed and bottom hole dimensions for the 12 A, 25 A (Standard and Extended ride through SR/ER) and 50 A SR MiniDySC. To access the lower mounting holes, four cover screws (two on each side of lower cover) must be removed.
Table 2 - 12/25/50 Amp SR/ER Mounting Dimensions
ATTENTION: DO NOT REMOVE THE TOP COVER. WARRANTY WILL BE VOIDED IF IT IS REMOVED.
RatingA B C
in.[mm]
12 A 7.0 [177.8]
17.95[455.9]
7.0 [177.8]25 A SR
25 A ER 12.0[304.8]
17.95[455.9]
13.75[349.3]50 A SR
Lower Mounting Holes LocatedUnder Wiring Access Cover
Vent holes in both sides. Maintain 3 in. clearancefor proper cooling.
B
A
C
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Chapter 1 Installation
50 A ER MiniDySC
Figure 2 provides mounting dimensions for the 50 A extended ride through (ER). Key slot dimensions are provided in Figure 14.
Figure 2 - 50 A ER Mounting Dimensions
Wall Mounting the MiniDySC
There are two methods of mounting the MiniDySC to wall board as show in Figure 3
Figure 3 - Wall Mounting
• Option 1: Mount the MiniDySC to ½ inch wallboard using (4) #6 hollow wall fasteners or (4) #10 toggle bolts.
• Option 2: Center one side of the MiniDySC on the wall stud and fasten to a wood stud with (2) 2 – inch long #8 Phillips bugle-head screws or to a metal stud with (2) 2-inch long #8 Philip bugle-head self drilling screws. Fasten the other side of the MiniDySC with (2) hollow wall fasteners or (2) #10 toggle bolts.
16.00(406.40)
17.52(444.93)
Vent holes in both sides. Maintain 3 in. clearancefor proper cooling.
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Installation Chapter 1
Circuit Breaker Recommendations
Branch circuit protection upstream of the MiniDySC is required
Table 3 - Circuit Breaker Recommendations
Electrical Terminations
A qualified electrician must install the MiniDySC. To access the connections, remove the four screws on the bottom cover and lift off the cover. The MiniDySC is furnished with one of the terminal block configurations as shown in the figures below.
Figure 4 - Power Terminal Locations
Rated MiniDySC (Amps) Maximum Rated Breaker (Amps)
12 15
25 35
50 70
ACCESS COVER
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Chapter 1 Installation
Accessing Terminations
Three knockout holes are provided for conduit entry, as shown in Figure 5. Take care to avoid dropping any metal filings inside the enclosure. Metallic contamination will void the product warranty. See Figure 8, Figure 9, and Figure 10 for input/output terminal locations.
Figure 5 - Knockout Hole Locations
L-N Versus L-L Configuration MiniDySC terminals are labeled in accordance with the AC input source type. Bulletin 1608N part numbers containing V2 are configured for single-phase line-to-neutral (phase-to-neutral) input, with input terminals labeled L1 and N. Part numbers containing V1 are configured for line-to-line (phase-to-phase) input, with input terminals labeled L1 and L2. Select the correct connection diagram between Figure 6 (L-N) and Figure 7 (L-L).
Line to Neutral
MiniDySC L-N models must be connected as in Figure 6 to operate properly.
Figure 6 - Line to Neutral Configuration
IMPORTANT Metallic Particles inside the enclosure will void the warranty
COMMUNICATIONS.89 [22.6mm] DIAMETER EKO
2X INPUT AND OUTPUT AC CONNECTIONS..89 [22.6mm] DIAMETER EKO
GR
X1
N
N
L1
GR
L1
N
N
X1
GRX1NNL1
INPUT SOURCEUser SuppliedCircuit Breaker
L1
N
GND
GROUNDSTUD
OUTPUT TO LOADSX1
N
GND
X1NNL1L-N
25A ER 50A SR/ER12A-25A SR
Terminal Block Configurations
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Installation Chapter 1
Line to Line
MiniDySC L-L models must be connected as in Figure 7 to operate properly.
Figure 7 - Line to Line Configuration
Completing Terminations Output terminals are marked X1 and N or X1 and X2. If multiple loads are served by the MiniDySC a separate distribution box must be provided. Only one conductor should be terminated in each MiniDySC terminal block position. Terminal torque requirements are shown in Figure 8, Figure 9, Figure 10, and Figure 11.
Figure 8 - 12 and 25 Amp Standard Ride-through (SR)
25A ER 50A SR/ER
GR
X2
X1
L2
L1
GR
L1
L2
X2
X1
GRX2X1L2L1
12A-25A SR
INPUT SOURCEUser SuppliedCircuit Breaker
L1
L2
GND
GROUNDSTUD
OUTPUT TO LOADSX1
X2
GND
X1X2L2L1L-L
Terminal Block Configurations
TERMINAL BLOCK
INPUT/OUTPUT TERMINAL RATING: 22-8 AWG (0.5-6mm2) TORQUE: 7.1-8.9 lb-in.
(0.8-1.0 N-m)WIRE STRIP LENGTH: .47" [12mm]
LINE TO LINE LINE TO NEUTRAL
#10-32 GROUND STUDTORQUE: 29 in-lb. (3.3 N-m)
OR
FUSE
L1-N-N-X1-GRL1-L2-X1-X2-GR
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Chapter 1 Installation
Figure 9 - 25 Amp Extended Ride Through (ER)
Figure 10 - 50 Amp Standard/Extended Ride-through (SR/ER)
INPUT/OUTPUT TERMINAL RATING: 22-8 AWG (0.5-6mm2) TORQUE: 7.1-8.9 lb-in.
(0.8-1.0 N-m)WIRE STRIP LENGTH: .47" [12mm]
FUSE
1/4-20 GROUND STUDTORQUE: 65 in-lb. (7.3 N-m)
LINE TO NEUTRALLINE TO LINE
TERMINAL BLOCK
OR
L1-L2-X1-X2-GR L1-N-N-X1-GR
OR
LINE TO NEUTRALLINE TO LINE
FUSE TERMINAL BLOCK
1/4-20 GROUND STUDTORQUE: 65 in-lb. (7.3 N-m)
INPUT/OUTPUT TERMINAL RATING: 16-0 AWG (1.5 - 50 mm2)
TORQUE: 24.3-26.1 lb-in. (2.7 - 2.9 N-m)
WIRE STRIP LENGTH: .67" [17mm]
GR TERMINAL RATING: 22-8AWG (0.5-6mm2) TORQUE: 7.1-8.9 lb.-in. (0.8-1 N-m)
WIRE STRIP LENGTH: .47" [12mm]
X1-N-N-L1-GRX1-X2-L2-L1-GR
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Installation Chapter 1
Figure 11 - Communications (Dry Contacts)
CUSTOMER COMMUNICATIONSCONNECTION AREA. 24-12 AWG (0.2-2.5mm2) TORQUE: 5.0 lb-in (0.6 N-m)
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Chapter 1 Installation
Notes:
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Chapter 2
Operation
The MiniDySC is fully automatic and requires no user intervention for normal operation.
Applying Power 1. Before applying power to the MiniDySC, ensure that all input/output wiring including grounding has been completed and that the wiring access cover is on and screwed down.
2. The load should be connected prior to performing system checks.
3. Apply power, note that the green “Normal” LED will be illuminated.
4. Verify that the output (load) voltage is present and within nominal rating.
5. During normal operation the green LED will remain on. NOTICE: Cycling input power in the sequence OFF--ON--OFF--ON within a one minute period will cause a "Inverter Limit Cycle Timeout" alarm. In such case, the red LED will blink and sag correction will be inhibited for one minute (the condition will automatically reset after one minute).
Alarm LED Flash Sequence The MiniDySC continuously monitors its condition to help ensure reliable operation. Status is provided by two front panel indicators, a green Normal LED and a red Alarm LED. The green Normal LED will be lighted under normal operating conditions. Events that may affect the ability of the MiniDySC to protect the load will activate the Alarm LED. Conditions that the user can correct, such as an overload condition, will be indicated by an encoded series of red LED flashes. The flash code is repeated after a two second pause for as long as the condition persists. User correctable Alarm conditions are listed in Table 4. For any other Alarm code, or a constant series of rapid flashing, consult Rockwell Automation Technical Support.
Table 4 - Alarm LED Flash Descriptions
Alarm Name Number of Flashes
Alarm Description Alarm Resolution
Inverter Run Time out
3 DySC inverter had a total cumulative runtime of more than rated. No action is needed
Inverter Limit Cycle Timeout Power was re-applied more than once within a 58 second period. No action is needed
Overload
4
Inverter inhibited because load current exceeded maximum rating. Reduce the load
Static Switch Over -Temperature Static switch heatsink temperature was greater than maximum rating.
• Verify ambient temperature is within specification • Check for damaged fans • Check for dirty or obstructed air vents.
DC Bus Over-Voltage 5 Positive or negative half of DC bus voltage exceeded maximum rating.
• Verify line voltage is within ratings.• Verify proper DySC application• Call Service
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Chapter 2 Operation
Communications Two relay contacts indicate MiniDySC status. The contacts are form A and close upon occurrence of the named event: (a) OUTPUT OK, when output voltage remains between 87…110% of nominal value; and (b) a system ALARM event. The relay contact ratings are 24V DC at 1 A. The communications wiring area detail is shown in Figure 11. A barrier plate prevents contact between communications wiring and power wiring.
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Chapter 3Specifications and DimensionsTable 5 - Technical Specifications – MiniDySC (12…50 Amps)
Electrical Input/Output (Normal Mode—Static Switch)Connection Configuration Series-connected with load. Under normal line condition, the static switch passes utility voltage directly to the loadStandard Input Voltage DySC 1Phase: 120, 208, 220, 230, 240VVoltage Range ± 10%Output Current (Static Switch) 0...100% of rated rms current, continuousCurrent Overload (Static Switch) for 12A, 50A models 200% @ 30 Sec., 400% @ 5 Sec., 600% @ 0.5 Sec.Current Overload (Static Switch) for 25A models 200% @ 30 Sec., 280% @ 5 Sec., 450% @ 0.5 Sec.Frequency 50/60 Hz Auto SensingFrequency Range (tracking) 45 to 65 HzSurge Protection Device (SPD) Built-in 3-Layers consisting of MOVs & CapacitorsEfficiency > 98%Phase (wiring) 1 phase (L-L & L-N)Sag Detection Voltage 88.5% of rated voltageResponse Time (typical) 0.7 ms detection, 1.2 ms inverter reaction (
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Chapter 3 Specifications and Dimensions
Approximate Dimensions
Dimensions in inches [mm]. Dimensions are not intended to be used for manufacturing purposes.
Figure 12 - 12 Amp and 25 Amp SR Dimensions
DimensionsRating
(A)H x W x D in. [mm]
Weight lbs.[kg]
Standard Run-time (SR)12, 25 22 x 10 x 4 [550.8 x 254 x 101.6] 18.6 [8.44]50 21 x 19 x 4 [533.4 x 482.6 x 101.6] 34.5 [15.5]
Extended Run-time (ER)25 21 x 19 x 4 [533.4 x 482.6 x 101.6] 32.5 [14.7]50 21 x 19 x 7 [533.4 x 482.6 x 177.8] 51.5 [23.4]
9.27235.36
7.00177.80UPPER
MOUNTING
21.14536.97
17.95455.93
VERTICALMOUNTING
7.00177.80LOWER
MOUNTING
B
A
LOWER MOUNTINGHOLES LOCATED UNDERACCESS COVER. SEE DETAIL B
3.5690.51
1.3133.35
1.4336.40
3.1880.85
5.18131.65
COMMUNICATIONS.89 [22.6mm] DIAMETER EKO
2X INPUT AND OUTPUT AC CONNECTIONS..89 [22.6mm] DIAMETER EKO
DETAIL B
LOWER MOUNTING HOLELOCATION: 2X .281 DIA. HOLESUNDER ACCESS COVER.
.287.19 R.26
6.50
.3508.89
DETAIL A MOUNTING
KEYHOLE2 PLACES
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Specifications and Dimensions Chapter 3
Figure 13 - 25 Amp ER /50 Amp SR Dimensions
17.95455.93
VERTICALMOUNTING
21.14536.97
16.02406.83
12.00304.80UPPER
MOUNTING
13.75349.25LOWER
MOUNTING
A
B
LOWER MOUNTINGHOLES LOCATED UNDERACCESS COVER. SEE DETAIL B
3.5690.51
3.0878.32
4.83122.77
11.93303.11
1.3133.27
COMMUNICATIONS.89 [22.6mm] DIAMETER EKO
2X INPUT AND OUTPUT AC CONNECTIONS..89 [22.6mm] DIAMETER EKO
.3508.89
R.143.59
.5113
DETAIL A MOUNTING
KEYHOLE2 PLACES
DETAIL BLOWER MOUNTING HOLELOCATION: 2X .281 DIA. HOLESUNDER ACCESS COVER.
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Chapter 3 Specifications and Dimensions
Figure 14 - 50 Amp ER Dimensions
20.27514.74
16.00406.40
MOUNTING
19.02483.03
OVERALL17.52444.93
MOUNTING
2X .281MOUNTING
HOLES
A
7.06179.44
4.81122.28
3.0878.32
4.83122.7711.93
303.11
COMMUNICATIONS.89 [22.6mm] DIAMETER EKO
2X INPUT AND OUTPUT AC CONNECTIONS..89 [22.6mm] DIAMETER EKO
.3508.89
.287.21
.5113
DETAIL A MOUNTING
KEYHOLE2 PLACES
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Appendix A
Special Instructions for Model 1608N-012A120V2S-R Rack-Mount MiniDySC
MiniDySC model 1608N-012A120V2S-R is configured to protect line-corded loads in a 19-inch IT rack environment.
Amended specifications and dimensions for this model are listed in Table 6. All other specifications, including environmental and certifications, are as listed in Table 5. This model does not include alarm contacts. LED indicators are front-facing.
Included mounting hardware will accommodate any of the mounting orientations shown in Figure 15, including 4-post mounting in racks up to 26 in. deep.
This MiniDySC model contains no user-serviceable parts.
ATTENTION: DO NOT REMOVE THE TOP COVER. WARRANTY WILL BE VOIDED IF IT IS REMOVED.
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Appendix A
Table 6 - Technical Specifications - Rack-Mount MiniDySC, PN 1608N-012A120V2S-R
Figure 15 - Rack Mounting Options for model 1608N-012A120V2S-R
Figure 16 - Mounting Bracket
Electrical
Input Voltage (nominal) 1 Phase (L-N), 120V ±10%
Output Current 12 A
Upstream Circuit Breaker (required) Rating 15 A
Mechanical
Mounting Hardware Kit (included) (2) Mounting Brackets (see Figure 16)(8) Cage Nut, 10-32(16) Screw, 3/8 in. Phillips, 10-32, with lock washer(8) Screw, 3/4 in. slotted Truss, 10-32
Weight 22.5 lb
Line Cord Length 6 ft (minimum)
Line Plug NEMA 5-15P
Load Receptacles Six (6) NEMA 5-15R
Cooling Forced air: rear intake, side exhaust
Dimensions
Height 2U (3.459 in.)
Width 19 in. (front panel)
Depth 18.9 in., excluding line cord bend radius
Front Mount Mid-Mount4-Post Mount
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Publication 1608N-UM002B-EN-P - May 2014 DIR 10000723485Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A
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Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.
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United States Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for the return procedure.
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Important User InformationAdditional ResourcesCh 1 - InstallationCh 2- OperationCh 3- Specifications and DimensionsAppendix A
Notes:Chapter 1InstallationInstallation Check ListInspecting and UnpackingLocation (Environment)Mounting ConsiderationsRack Mount ConsiderationsHeat DissipationTable 1 - Power Dissipation
Mounting Dimensions12 A -25 A SR/ER and 50 A SR MiniDySCFigure 1 - Top Keyed MiniDySCTable 2 - 12/25/50 Amp SR/ER Mounting Dimensions
50 A ER MiniDySCFigure 2 - 50 A ER Mounting Dimensions
Wall Mounting the MiniDySCFigure 3 - Wall Mounting
Circuit Breaker RecommendationsTable 3 - Circuit Breaker Recommendations
Electrical TerminationsFigure 4 - Power Terminal Locations
Accessing TerminationsFigure 5 - Knockout Hole Locations
L-N Versus L-L ConfigurationLine to NeutralFigure 6 - Line to Neutral Configuration
Line to LineFigure 7 - Line to Line Configuration
Completing TerminationsFigure 8 - 12 and 25 Amp Standard Ride-through (SR)Figure 9 - 25 Amp Extended Ride Through (ER)Figure 10 - 50 Amp Standard/Extended Ride-through (SR/ER)Figure 11 - Communications (Dry Contacts)
Notes:
Chapter 2OperationApplying Power1. Before applying power to the MiniDySC, ensure that all input/output wiring including grounding has been completed and that the wiring access cover is on and screwed down.2. The load should be connected prior to performing system checks.3. Apply power, note that the green “Normal” LED will be illuminated.4. Verify that the output (load) voltage is present and within nominal rating.5. During normal operation the green LED will remain on.
Alarm LED Flash SequenceTable 4 - Alarm LED Flash Descriptions345
Communications
Chapter 3Specifications and DimensionsTable 5 - Technical Specifications – MiniDySC (12…50 Amps)Approximate DimensionsFigure 12 - 12 Amp and 25 Amp SR DimensionsFigure 13 - 25 Amp ER /50 Amp SR DimensionsFigure 14 - 50 Amp ER Dimensions
Appendix ASpecial Instructions for Model 1608N-012A120V2S-R Rack-Mount MiniDySCTable 6 - Technical Specifications - Rack-Mount MiniDySC, PN 1608N-012A120V2S-RFigure 15 - Rack Mounting Options for model 1608N-012A120V2S-RFront MountFigure 16 - Mounting Bracket
Intro
Details of the Rockwell Automation Print Specifications sheet
This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.
To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.
IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.
DO NOT delete any hidden columns from the tab you choose to use.
Definitions of Each Tab in Sheet
Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.
This tab has 39 blank fields you must complete via free text type or pull-down menus.
IN, RN pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.
This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.
UM, RM, PM pub type specs Templates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.
This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.
AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.
This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.
BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.
This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.
Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.
Attach Print Specs to PDF
For Acrobat 8.0, follow these steps:1. Open the PDF.2. Click on Document>Attach A File. A new section appears at the bottom of the PDF.3. Browse to the MS Excel file with the print specs and add it to the PDF.
For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add it to the PDF.
For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add it to the PDF.
IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade.
RA-QR005C-EN-E 6/08
RA-QR005B-EN-E 3/08
Generic pub print specs
Corp #17501
Bill To69
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size Length Stitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum. Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication. Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
See DocMan for the Cost Center selections associated with each Business Group.RRD must provide this informationRRD must provide this informationRRD must provide this informationRRD must provide this information
Item Setup Sheet for Conversion Transfers
JIT-D-print SpreadsheetRA-QR005C-EN-E&D &T
IN, RN pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size Length Stitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum. Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication. Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
1608N-UM002B-EN-PBulletin 1608N MiniDySC Dynamic Voltage Sag CorrectorEA11Marketing CommercialSee DocMan for the Cost Center selections associated with each Business Group.05/01/20145Black & WhiteBSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information4246PLAIN20#WhiteRRD must provide this informationNANANANANANABLACK (preferred)8.511SIDENANANANAHALFNA50RRD must provide this informationText Stock = 20# White Opaque BondText Ink = BlackDIR 10000723485
UM, RM, PM pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size Length Stitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum. Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication. Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
EA11See DocMan for the Cost Center selections associated with each Business Group.Black & WhiteBPERFECTPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this information2PLAIN20#WhiteRRD must provide this informationNANANANANANANA8.511NA5/16"3LEFTNANANANARRD must provide this informationCover Stock = 90# White IndexText Stock = 20# White Opaque BondCover Ink = BlackText Ink = BlackSpine = If included as last page of PDF
AP, PP pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size Length Stitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum. Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication. Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
PK1See DocMan for the Cost Center selections associated with each Business Group.ColorBNAPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationGLOSS TEXT80#WhiteRRD must provide this informationNANANANANANANA8.511NANANANAHALF8.5 x 11RRD must provide this information
BR pub type specs
dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberCannot use quote symbol, that is--"--.Producing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item Subtype OrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size Length Stitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1
Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size Length Stitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number
Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum. Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment
Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.
Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.
Date on the publication. Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.
Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width
This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length
This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.
Click here for a full list of the available choices.
If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.
The sizes are listed - width x length.Click here to see the available finished trim sizes.
The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary
Also use to indicate any other production or finishing requirements not provided in previous columns
Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.
PK1See DocMan for the Cost Center selections associated with each Business Group.ColorBSADDLEPORTRAITHEAD2HEADRRD must provide this informationRRD must provide this informationWhiteRRD must provide this informationNANANANANANA8.511SIDENANANANAHALF8.5 x 1150RRD must provide this information
Field definitions
Packaging/Ordering Unit Of Measure
EA = Each
PK = Pack
PD = Pad
RL = Roll
BK = Book
CT = Carton
BX = Box
ST = Set
Multiple Order Qty
Separate methods of ordering same item. For example, if an item is packaged 50 per pad / 5 pads per carton. You can set the order qty as 50 each (one pad) or 250 each (1 ctn)
Business Group
The business group that the publication supports. Your choice here determines the list you choose from for Cost Center.
Corporate/Business Development
Finance
Human Resources
IT
Logistics
Manufacturing
Marketing Commercial
Marketing Europe
Marketing Other
Operations
Order Services
Other
Process Improvement
Procurement
Quality
Sales
Max Order Quantity
Presale items = 100
Postsale items = 5
NOTE: You can use other quantities but the delivery may take a bit longer because a system admin must approve it.
Item Category - Form (F) or Book (B)
Form (F) = Any publication that is a single sheet (i.e., 1 or 2 pages), an envelope or carbonless form.
Book (B) = Any publication that contains 3 or more pages.
Binding/Stitching
For a Form (F) use
CARBONLESS
CUTSHEET
ENVELOPE
For a Book (B) use
LOOSELOOSE -Loose Leaf
PERFECTPERFECT - Perfect Bound
PLASTCOILPLASTCOIL - Plastic Coil (Coil Bound)
SADDLESADDLE - Saddle Stitch
STAPLED1STAPLED1 -1 position
STAPLED1BSTAPLED1B - bottom 1 position
STAPLED2STAPLED2 - 2 positions
THERMALTHERMAL - Thermal bound (Tape bound)
THERMALOTHERMALO - Thermal Bound (Tape bound - offline)
WIRE OWire O - Double Wire Bound (offline)
Saddle-Stitch Items
20 sheets max. on 20# (text and cover)
19 sheets max. on 20# (text) and 24# (cover)
18 sheets max. on 24# (text and cover)
All page quantities must be divisible by 4
Tape Bound Items
125 sheets max. on 20# no cover
120 sheets max. w/cover (90# index unless indicated otherwise)
Perfect Bound Items
475 sheets max. on 20# no cover
470 sheets max. w/cover (90# index unless indicated otherwise)
Double Wire Bound Items
40 sheets max. on 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Coil Bound Items
290 sheets max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Sides Printed
Head2Head = Most common; Double-sided printing with headers on both pages lining up at the top of the page
Simplex = Single-sided printing
Head2Toe = Least common; Double-sided printing with header on one page lining up with the footer on the other page
Number of Forms to a Sheet
Number of publication pages printed on a sheet of paper at the printer.
For example, if a 4-page, 8.5 x 11 publication is printed on the front and back sides of an 11 x 17 sheet of paper that is folded in half, the Number of Forms to a Sheet = 4.
Example 2: If a 4-page, 5.5 x 8.5 publication is printed on the front and back sides of an 8.5 x 11 sheet of paper that is folded in half, the Number of forms to a Sheet = 4.
Number of Sheets Required to Print
Number of sheets of paper required to print the publication.
For example, if a 16-page, 8.5 x 11 publication is printed on the front and back sides of four 11 x 17 sheets of paper that are folded in half and saddle stitched together, the Number of Sheets Required to Print = 4.
Example 4: If a 4-page, 5.5 x 8.5 publication is printed on the front and back sides of one 8.5 x 11 sheet of paper that is folded in half, the Number of Sheets Required to Print = 1.
Paper Stock Type
Description
PLAINBond
ACNTCVRAccent Cover
BOND3HBond (3-hole)
BOOKENVBooklet Envelope
C1SGLOSSC1S Gloss Finish
C1SMATTEC1S Matt Finish
C2SGLOSSC2S Gloss Finish
C2SMATTEC2S Matt Finish
CARDCard Stock
CATLGENVCatalog Envelope
CATLGENV#6#6 Catalog Envelope
COVERCOLORColor Cover Copy
CRCKPEELCrack N Peel Label
CUSTOMCustom
CVRFUTURAFutura Cover
ENV6x9Standard 6X9 Envelope
ENV9X12Standard 9X12 Envelope
ETHCERTEthicon Certificate
GLOSSCOVERGloss Cover
GLOSSTEXTGloss Text
HOTSTEXTHots Text
INDEXIndex
LABEL8080 Up Label
MICROPRTMicro Print
OFFSETOffset
PART22 Part
PART33 Part
PART44 Part
PART55 Part
PART66 Part
PERF1/2 inch Perfed
PERMMATPerm Mat Ad
PRECUTTABPre-Cut Tab
PREPERFPre-Perforated
RECYLRecycled
SE10ENV#10 Standard Envelope
SE10ITENV#10 Inside Tint Envelope
SE9ENV#9 Stanard Envelope
TAGTag
TEXTText
TEXTCOLORText Color Copy
TEXTFUTURAFutura Text
TEXTLASERText Laser Print
TRANSPRNCYTransparencies
VELLUMVellum
VELLUM3HPVellum 3HP
WE10ENV#10 Window Envelope
WE9ENV#9 Windor Envelope
WE9ITENV#9 Inside Tint Window Envelope
Paper Stock Color
Black
Blue
Buff
Canary
Cherry
Clear
Cream
Custom
Goldrenrod
Gray
Green
Ivory
Lavender
Manilla
NCRPinkCanary
NCRWhiteBlue
NCRWhiteBlueCanary
NCRWhiteCanary
NCRWhiteCanaryPink
NCRWhiteCanaryPinkGoldenrod
NCRWhiteGreen
NCRWhiteGoldenrodYellow
NCRWhitePink
NCRWhiteWhite
Opaque
Orange
Orchid
Peach
Pink
Purple
Salmon
Tan
Violet
White
Finished Trim Sizes (listed - width x length)
11 x 17
18 x 24 Poster
24 x 36 Poster
3 x 5
36 x 24 Poster
4 x 6
4.75 x 7
4.75 x 7.75
5.5 x 8.5
6 x 4
7 x 9
7.385 x 9 (RSI Std)
8.5 x 11
8.25 x 10.875
8.25 x 11 (RA product profile std)
8.375 x 10.875
9 x 12
A4
A5
Other - Custom size listed below
Drilling Locations
1CENTER
1LEFTTOP
1TOPCENTER
2LEFT
2LEFT2TOP
2TOP
2TOP2LEFT
2TOP3LEFT
2TOP5LEFT
2TOP5RIGHT
3BOTTOM
3LEFT
3LEFT2TOP
3LEFT3TOP
3RIGHT
3TOP
3TOP5LEFT
5BOTTOM
5CENTER
5LEFT
5RIGHT
5RIGHT2TOP
5TOP
For TRI fold - select Z or C typeDescription
HALFHalf
CC Fold
DBLEPARLLDouble Parallel
OFFSETZOffset Z
SAMPLESee Sample
SHORTShort Fold
VV Fold
ZZ Fold
Number of Pieces per Poly Wrap
Publication lengthNumber per Poly Wrap
77 or more pages1
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Comments
Cover/Text StockSpine
100# Gloss CoverIf your publication uses a spine, make note of that in the comments field. Be sure to include the spine as the last page of your PDF. Do NOT include that page as part of the publication page count. Because the addition of a spine will create an odd page count in the PDF, contact a Super User to submit your publication via PDFdirect with an exception tool.
100# Gloss Text
100# Text
10pt C1S Cover
10pt C2S Cover
10pt C2S Text
10pt Text Stock
110# White Index
12pt C1S Cover
20# White Opaque Bond
50# Colored Offset
50# White Offset
50# White Opaque
60# Cover Stock
60# White Offset
80# Gloss Cover
80# Gloss Text
8pt C1S White
90# White Index
Cover/Text Ink
Black
Black + 1 PMS colorType in PMS color
Black + 2 PMS colorsType in PMS colors
4 color
4 color over black
4 color + 1 PMS colorType in PMS color
4 color over black + 1 PMS colorType in PMS color
4 color + 2 PMS colorsType in PMS colors
4 color + aqueous
4 color + varnish
04/03/2006&P
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/CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice