Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented...
Transcript of Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented...
ZINSER
SCHWEISSTECHNIK
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
O n e c o m p a n y3 p r o d u c t i o n l i n e s
Oxy-acetylene equipment 9d/01
ZINSER- the pioneer in oxy-fuel technologyFor more than 110 years “made in Germany”
ZINSER Schweisstechnik does belong to the pioneers of welding and cutting technology since the year 1898. The firm “Acetylenwerk Ebersbach” became “Autogenwerk Zinser”, from which then emerged ZINSER Schweisstechnik.
For more than 110 years the name ZINSER stands for quality made in Germany. At the new headquarters in Albershausen are produced the famous, reliable and durable ZINSER products with experience and high diligence. Due to the wide product range ZINSER is offering a solution to almost every application.
ZINSER Schweisstechnik GmbH is a team-oriented developer and producer of oxy-fuel technology which is delivered worldwide. Satisfaction of our customers is our main concern.
ZINSER Schweisstechnik is a dynamic global player which is offering best quality, top expertise and a very wide product range to its customers.
As a customer-oriented enterprise we focus on expansion, innovation and individual solutions. To achieve these goals we're at work every day with joy and enthusiasm.
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
ZINSERS C H W E I S S T E C H N I K
SetsAccessories for setsGas cylinder equipmentShanksPlumbing attachmentsWelding attachmentsCutting attachmentsSpecial attachmentsCutting torchesAccessories for cutting attachments and cutting torchesNozzles for hand cutting torchesNozzles for machine cutting torchesCutting torches for machinesAccessories for cutting torchesGas cylinder regulatorsPressure regulators for distribution pointsPressure regulators with pneumatic back pressure regulationMain pressure regulatorsAccessories for pressure regulatorsCylinder manifoldsCentral distribution pointsDistribution point unitsTube couplers for cylinders and accessoriesSafety devicesAccessoriesFavorit - portable flame cutting machinesRSV - pipe cutting devices
The oxy-acetylene equipment presented in this catalogue must be used exclusively for their application directed :- welding attachment- preheating attachment- cutting torches and cutting attachment for oxy-fuel cutting- gas cylinder regulators to reduce and regulate pressures from gas cylinders of compact or compressed gases as well as liquid gases- pressure regulators for distribution points for the reduction of the pressures coming from pipelines
It must be respected that the equipment is used only with the gas labelled.
An instruction manual is enclosed to every equipment. Respect imperatively the information given in this manual.
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S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Sets neck Ø 13 mm
Set LILIPUT neck mmwelding range: 0.2 - 9 mmcutting range: 0.5 - 6 mm
contents:1 shank LILIPUT6 welding attachments 0.2 - 9 mm assorted1 cutting attachment with spring-type lever, torch guide and circular cutting device1 step-type nozzle 0.5 - 6 mm1 pistol-shaped lighter1 universal spanner
Ø 13
Set LILIPUT for standard hoses 6 and 9 mmcomplete with steel box
291 4010-001
Set LILIPUT for construction of tubings and heatings neck mmwelding range: 0.2 - 4 mmcutting range: 0.5 - 6 mm
contents:1 shank LILIPUT4 welding attachments 0.2 - 4 mm assorted1 flexible plumbing attachment 1 - 2 mm1 flexible plumbing attachment 2 - 4 mm1 cutting attachment with spring-type lever, torch guide and circular cutting device1 step-type nozzle 0.5 - 6 mm1 pistol-shaped lighter1 universal spanner
Ø 13
Set LILIPUT - for construction of tubings and heatings for hoses 4 mm, warrants easy and manageable workingscomplete with steel box
291 4010-200
2
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Oxy-acetyleneequipment
Hot air weldingdevices
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Set with 6 welding attachmentswelding range: 0.5 - 14 mmcutting range: 3 - 100 mm
contents:1 shank6 welding attachments 0.5 - 14 mm assorted1 cutting attachment with spring type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner
Set, neck 1 with ring nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4170-001
Set, neck 1 with block nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4190-001
Set, neck with ring nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4030-001
Set, neck with block nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4050-001
Set with 8 welding attachmentswelding range: 0.5 - 30 mmcutting range: 3 - 100 mm
contents:1 shank8 welding attachments 0.5 - 30 mm assorted1 cutting attachment with spring type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner
Set, neck 1 with ring nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4210-001
Set, neck 1 with block nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4230-001
Set, neck with ring nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4070-001
Set, neck with block nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4090-001
Sets, neck Ø 17 mm and 20 mmZINSERS C H W E I S S T E C H N I K
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Set - Assemblywelding range: 0.5 - 30 mmcutting range: 3 - 100 mm
contents:1 shank8 welding attachments 0.5 - 30 mm assorted1 cutting attachment with spring-type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner1 gas cylinder regulator oxygen EN 585 (ISO 2503)1 gas cylinder regulator acetylene EN 585 (ISO 2503)
Set, neck 1 assemblywith ring nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4150-001
Set, neck 1 assemblywith block nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4160-001
Set for heating and pipingwelding range: 0.5 - 14 mmcutting range: 3 - 100 mm
contents:1 shank6 welding attachments 0.5 - 14 mm assorted1 flexible plumbing attachment 2 - 4 mm1 flexible plumbing attachment 4 - 6 mm1 cutting attachment with spring-type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner
Set, neck 1 for heating and pipingwith ring nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4260-001
Set, neck 1 for heating and pipingwith block nozzle cutting attachmentcomplete with steel box
Ø 7 mm
291 4250-001
Set, neck for heating and pipingwith ring nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4140-001
Set, neck for heating and pipingwith block nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4130-001
Set, neck assemblywith ring nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4110-001
Set, neck assemblywith block nozzle cutting attachmentcomplete with steel box
Ø 20 mm
291 4120-001
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Steel box, empty for set - LILIPUT for set - 6 and 8 parts for set - assembly
293 9990-006293 9990-005293 9990-004
Accessories for sets
Universal spanner 235 6010-042
Lighter (pistol-shaped)235 7110-033
Hose nipple gas 4 mm G 3/8
9 mm G 3/8 11 mm G 1/2
oxygen 4 mm G 1/4 6 mm G 1/4 9 mm G 3/8
060 0400-015060 0400-002060 0400-016060 0400-014060 0400-003060 0400-002
Hose coupling nut gas G 3/8 LH
G 1/2 LHoxygen G 1/4 RH
G 3/8 RH
060 0401-020060 0401-022060 0401-003060 0401-001
Gas cylinder equipmentGas cylinder equipment completecontents:1 gas cylinder regulator DIN EN 585 for oxygen1 gas cylinder regulator DIN EN 585 for acetylene1 set with 6 welding attachments (complete with steel box) welding range: 0.5 - 14 mm cutting range: 3 - 100 mm1 safety goggles2 x 5 m hoses, hose clips and ASS clips
Gas cylinder equipment completewith set, neck 1 Ø 7 mm
291 1100-001
Gas cylinder equipment completewith set, neck Ø 20 mm
291 1100-002
Cylinder trolleywith rubber tyres for 2 gas cylinders 40/50 l (delivery without gas cylinders)
Ø 300 mm
291 2000-001
Accessories
Branch-line back pressure valve acc. DIN EN 730for connection to individual cylinders
3model DGN, rated gas flow 7 Nm /hfuel gas G 3/8 LH (ZNo.BAM 0395.LG76)
oxygen G 1/4 RH
Oxygen- and gas cylinderson request
291 5540-001291 5550-001
ZINSERS C H W E I S S T E C H N I K
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Plumbing attachments
Plumbing attachments - acetylene
for mounting heatings and pipes, with flexible copper tube
neck 13 mm LILIPUT 221 6120-101221 6130-101221 6140-101
Ø neck 17 mm 221 6180-101221 6190-101221 6200-101221 6210-101
Ø neck mm 221 6030-101221 6040-101221 6050-101221 6060-101
Ø 20
Mixing tubes - acetylene
(front parts) for plumbing attachments
neck 13 mm LILIPUT 224 6030-001224 6040-001224 6140-001
Ø neck 17 mm 224 6030-001224 6040-001224 6050-001224 6060-001
Ø neck mm 224 6030-001224 6040-001224 6050-001224 6060-001
Ø 20
Monoblock valve complete with handwheel and valve plate
neck 13 mm LILIPUT 223 1070-020223 1070-010
Ø neck 17 mm 223 1070-050223 1070-040
Ø neck mm 223 1070-050223 1070-040
Ø 20
fuel gasoxygen
Connecting nut for shanks
neck 13 mm LILIPUT 225 1010-004
Ø neck 17 mm 225 1030-011
Ø neck mm 225 1040-001
Ø 20
connecting nut
Shanks with exchangeable monoblock valves and cone nipples for hose clips
neck 13 mm LILIPUT 221 1080-001
221 1070-001
Ø neck 17 mm 221 1100-001
Ø neck mm 221 1090-001
Ø 20
for standard hoses mm/
for small hoses
Ø 6 Ø 9 mm iw*
Ø 4 mm iw*
Also available for use with propane
Also available for use with propane
Shanks
for 1 - 2 mmfor 2 - 4 mmfor 4 - 6 mmfor 6 - 9 mm
for 1 - 2 mmfor 2 - 4 mmfor 4 - 6 mmfor 6 - 9 mm
*inner width
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Welding attachments
Welding attachments for acetyleneNo. 0 for 0.2 - 0.5 mmNo. 1 for 0.5 - 1 mmNo. 2 for 1 - 2 mmNo. 3 for 2 - 4 mmNo. 4 for 4 - 6 mmNo. 5 for 6 - 9 mmNo. 6 for 9 - 14 mmNo. 7 for 14 - 20 mmNo. 8 for 20 - 30 mmNo. 9 for 30 - 50 mmNo. 10 für 50 - 100 mm
neck 13 mm Liliput
221 4010-101221 4020-101221 4030-101221 4040-101221 4050-101221 4060-101
Ø neck 17 mm
221 2220-101221 2230-101221 2240-101221 2250-101221 2260-101221 2270-101221 2280-101221 2290-101221 2300-101
Ø neck mm
221 2010-101221 2020-101221 2030-101221 2040-101221 2050-101221 2060-101221 2070-101221 2080-101221 2090-101221 2100-101221 2110-101
Ø 20
Copper welding tips for welding attachments acetylene
No. 0 for 0.2 - 0.5 mmNo. 1 for 0.5 - 1 mmNo. 2 for 1 - 2 mmNo. 3 for 2 - 4 mmNo. 4 for 4 - 6 mmNo. 5 for 6 - 9 mmNo. 6 for 9 - 14 mmNo. 7 for 14 - 20 mmNo. 8 for 20 - 30 mmNo. 9 for 30 - 50 mmNo. 10 for 50 - 100 mm
neck 13 mm Liliput
225 4010-003225 4020-003225 4030-003225 4040-003225 4050-003225 4060-003
Ø neck 17 mm
225 2010-001225 2020-001225 2030-001225 2040-001225 2050-001225 2060-001225 2070-001225 2080-001225 2090-001
Ø neck mm
225 2010-001225 2020-001225 2030-001225 2040-001225 2050-001225 2060-001225 2070-001225 2080-001225 2090-001225 2100-001225 2110-001
Ø 20
material thickness consumption ofacetylene / oxygen
9 - 14 mm 1 150 l/h14 - 20 mm 1 700 l/h20 - 30 mm 2 500 l/h30 - 50 mm 3 500 l/h50 - 100 mm 4 600 l/h
Also available for use with propane for preheating, soldering etc.For use with other gases: on request.
Also available for use with propane
Consumption of welding torchesmaterial thickness consumption of
acetylene / oxygen0.2 - 0.5 mm 35 l/h0.5 - 1.0 mm 75 l/h 1 - 2 mm 150 l/h 2 - 4 mm 300 l/h 4 - 6 mm 500 l/h 6 - 9 mm 750 l/h
Oxygen pressure for all sizes 2.5 bar. Acetylene pressure for all sizes 0.5 bar.
ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
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Cutting attachments
Cutting attachment LILIPUT with spring-type lever, for step type nozzleswithout nozzles and accessories
acetylene 231 1170-101231 1220-101231 1310-101
propane 231 1180-101231 1230-101231 1320-101
for shank with neck 13 mmfor shank with neck 17for shank with neck
Ø Ø mmØ 20 mm
Cutting attachment with spring-type lever for ring nozzles without nozzles and accessories
acetylene 231 1580-101231 1460-101
propane 231 1590-101231 1470-101
for shank with neckfor shank with neck
17 mmØ Ø 20 mm
Cutting attachment with spring-type leverfor block nozzles without nozzles and accessories
acetylene231 1610-101231 1490-101
propane231 1620-101231 1500-101
for shank with neckfor shank with neck
17 mmØ Ø 20 mm
Cutting attachment with rocking leverfor ring nozzles without nozzles and accessories
acetylene231 1520-101231 1400-101
propane231 1530-101231 1410-101
for shank with neckfor shank with neck
17 mmØ Ø 20 mm
Cutting attachment with rocking leverfor block nozzles without nozzles and accessories
acetylene231 1550-101231 1430-101
propane231 1560-101231 1440-101
for shank with neckfor shank with neck
17 mmØ Ø 20 mm
Piercing attachment
for ring nozzles, straight type with spur,for holes 60 - 160 mmwithout nozzles and accessories
with rocking lever
Ø
acetylene231 2310-101231 2490-101
propane231 2320-101231 2500-101
for shank with neckfor shank with neck
17 mmØ Ø 20 mm
Piercing attachment with rocking leverfor block nozzles, ,for holes 0 - 160 mmwithout nozzles and accessories
straight type with spurØ 4
acetylene231 2340-101231 2520-101
propane231 2350-101231 2530-101
for shank with neckfor shank with neck
17 mmØ Ø 20 mm
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Special attachments
Flame cleaning attachment (a)
for cleaning of steel constructions, rough plates and for flame-straightening
50 mm flame width100 mm flame width150 mm flame width200 mm flame width
neck 17 mm acetylene 241 4210-101241 4230-101241 4240-101
Ø propane 241 4410-101241 4430-101241 4440-101
neck mm acetylene 241 4110-101241 4130-101241 4140-101241 4150-101
Ø 20 propane 241 4310-101241 4330-101241 4340-101241 4350-101
Preheating attachment with sieve-shape welding tip (b)
for brazing, preheating, annealing, flame-straightening
size 5 6 - 14 mmsize 7 14 - 20 mmsize 8 20 - 30 mmsize 9 30 - 50 mmsize 10 50 - 100 mmsize 11 >100 mmsize 2H 6 - 15 mmsize 3H 15 - 30 mmsize 4H 30 - 50 mmsize 5H 50 - 100 mm
neck 17 mm acetylene 221 5240-101221 5260-101221 5270-101
Ø propane
221 5320-100221 5330-100221 5340-100221 5350-100
neck mm acetylene 221 5040-101221 5060-101221 5070-101221 5080-101221 5090-101221 5100-101
Ø 20 propane
221 5120-100221 5130-100221 5140-100221 5150-100
Sieve-shape welding tip for preheating attachment (c)
size 5 6 - 14 mmsize 7 14 - 20 mmsize 8 20 - 30 mmsize 9 30 - 50 mmsize 10 50 - 100 mmsize 2H 6 - 15 mmsize 3H 15 - 30 mmsize 4H 30 - 50 mmsize 5H 50 - 100 mm
neck 17 mm acetylene 225 5040-001225 5060-001225 5070-001
Ø propane
225 5120-100225 5130-100225 5140-100225 5150-100
neck mm acetylene 225 5040-001225 5060-001225 5070-001225 5080-001225 5090-001
Ø 20 propane
225 5120-100225 5130-100225 5140-100225 5150-100
a
b
ca
b
c
ZINSERS C H W E I S S T E C H N I K
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Hot air weldingdevices
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Cutting torches
Cutting torch LILIPUT for step-type nozzleswithout nozzles and accessories
>STABIL<
acetylene 231 1010-001231 1010-0011
propane 231 1020-001231 1020-0011
Cutting torch >STABIL<
for ring nozzles without nozzles and accessories
acetylene231 1071-001231 1071-0800231 1071-1000231 1071-1200231 1071-0011231 1071-0810231 1071-1010231 1071-1210
propane231 1081-001231 1081-0800231 1081-1000231 1081-1200231 1081-0011231 1081-0810231 1081-1010231 1081-1210
Cutting torchfor block nozzles without nozzles and accessories
>STABIL<
acetylene231 1101-001231 1101-0800231 1101-1000231 1101-1200231 1101-0011231 1101-0810231 1101-1010231 1101-1210
propane231 1111-001231 1111-0800231 1111-1000231 1111-1200231 1111-0011231 1111-0810231 1111-1010231 1111-1210
Cutting torchfor ring nozzles without nozzles and accessories
>STABIL 2002<
Cutting torchfor block nozzles without nozzles and accessories
>STABIL 2002<
acetylene231 2050-0001231 2050-0800231 2050-1000231 2050-1200231 2050-0011231 2050-0810231 2050-1010231 2050-1210
acetylene231 2070-0001231 2070-0800231 2070-1000231 2070-1200231 2070-0011231 2070-0810231 2070-1010231 2070-1210
propane231 2060-0001231 2060-0800231 2060-1000231 2060-1200231 2060-0011231 2060-0810231 2060-1010231 2060-1210
propane231 2080-0001231 2080-0800231 2080-1000231 2080-1200231 2080-0011231 2080-0810231 2080-1010231 2080-1210
lengthlength 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°
500 mm / head 98° (standard)
length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°
length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°
length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°
length 360 mm / head 90° (standard)length 360 mm / head 180°
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Accessories for cutting attachments and cutting torches
Guiding wheelfor cutting torch LILIPUT
Torch guide for cutting torches withring or block nozzles
Circle cutting device for piercing attachment with block nozzles
Circle cutting device for torch guide
231 3340-001
231 3311-001
231 3420-001
231 3380-001
Circle cutting device for cutting torch LILIPUT
Torch guide for cutting torches with gas mixing nozzles
Circle cutting device for piercing attachment with ring nozzles
231 3330-001
231 3430-001
231 3410-001
Ball-beared circular guiding for ring nozzles 3 -100 mmfor block nozzles 3 -100 mm HSD nozzles 3 -100 mmfor gas mixing nozzles (STABIL 2000/2003)
231 3391-001231 3400-001
231 3440-001
Cutting torch >STABIL 2003<
Triple-tube torch for gas mixing nozzleswith monoblock valve, without nozzles
length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°
acetylene/propane 231 2090-0001231 2090-0800231 2090-1000231 2090-1200231 2090-0011231 2090-0810231 2090-1010231 2090-1210
Cutting torch >STABIL 2000<
Triple-tube torch for gas mixing nozzleswith monoblock valve, without nozzles
acetylene/propane231 1850-001length 500 mm / head 98° (standard)
ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
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Hot air weldingdevices
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Nozzles for hand cutting torches
Step-type nozzlesfor cutting attachment LILIPUT / cutting torch LILIPUT >STABIL<
acetylene 235 1010-001235 9990-001
propane 234 1020-001234 9990-001
0.5 - 6 mm6 - 30 mm
Ring nozzles
propane 235 3020-011235 3020-012
acetylene 235 3020-011235 3020-012
natural gas
235 3030-011
heating nozzle 3 - 100 mm100 - 300 mm 3 - 300 mm
235 3020-001235 3020-002235 3020-003235 3020-004235 3020-005235 3020-006
235 3040-001235 3040-002235 3040-003235 3040-004235 3040-005235 3040-006
235 3030-001235 3030-002235 3030-003235 3030-004235 3030-005235 3030-006
cutting nozzle 3 - 10 mm 10 - 30 mm 30 - 60 mm 60 - 100 mm100 - 200 mm200 - 300 mm
Block nozzlesacetylene (1-part)
propane (2-part) 235 3090-012235 3090-111
heating nozzle 3 - 100 mm100 - 300 mm (ZHD)
235 3050-001235 3050-002235 3050-003235 3050-004
235 3050-005
235 3050-006
235 3060-001235 3060-002235 3060-003235 3060-004235 3100-209
235 3100-210
235 3100-211
cutting nozzle 3 - 10 mm 10 - 30 mm 30 - 60 mm 60 - 100 mm100 - 160 mm (ZHD)100 - 200 mm160 - 230 mm (ZHD)200 - 300 mm200 - 300 mm (ZHD)
Gas mixing nozzles
for machine cutting torches and hand cutting torches >STABIL 2000<, >STABIL 2003<
acetylene (1-part nozzle) 235 3690-001235 3690-002235 3690-003235 3690-004235 3690-005235 3690-006235 3690-007
propane(2-part nozzle) 235 3700-001235 3700-002235 3700-003235 3700-004235 3700-005235 3700-006235 3700-007
3 - 10 mm 10 - 25 mm 25 - 75 mm 75 - 125 mm125 - 175 mm175 - 225 mm225 - 300 mm
Gouging nozzlesfor all cutting torches with sealing for block nozzles
acetylene 235 3130-001235 3130-002235 3130-003
6 - 8 mm 9 - 11 mm 12 - 15 mm
Rivet-head nozzlesfor all cutting torches with sealing for block nozzles
acetylene 235 3170-001235 3170-002235 3170-003
3 - 10 mm 10 - 30 mm 30 - 60 mm
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ZHD nozzles
acetylene 235 3090-212235 3090-111
propane 235 3090-212235 3090-111
heating nozzle 3 - 100 mm100 - 300 mm
235 3090-201235 3090-202235 3090-203235 3090-204235 3090-205235 3090-206235 3090-207235 3090-208235 3090-209235 3090-210235 3090-211
235 3100-201235 3100-202235 3100-203235 3100-204235 3100-205235 3100-206235 3100-207235 3100-208235 3100-209235 3100-210235 3100-211
cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm
natural gas 235 3110-211235 3090-111
Mapp/Tetrene 235 3100-212235 3770-102
heating nozzle 3 - 100 mm100 - 300 mm
235 3110-201235 3110-202235 3110-203235 3110-204235 3110-205235 3110-206235 3110-207235 3110-208235 3100-209235 3100-210235 3100-211
235 3100-201235 3100-202235 3100-203235 3100-204235 3100-205235 3100-206235 3100-207235 3100-208235 3100-209235 3100-210235 3100-211
cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm
HSD nozzles (chromed)
acetylene 235 3090-012235 3090-111
propane 235 3090-012235 3090-111
heating nozzle 3 - 100 mm100 - 300 mm (ZHD)
235 3090-001235 3090-002235 3090-003235 3090-004235 3090-005235 3090-006235 3090-007235 3090-008235 3090-209235 3090-210235 3090-211
235 3100-001235 3100-002235 3100-003235 3100-004235 3100-005235 3100-006235 3100-007235 3100-008235 3100-209235 3100-210235 3100-211
cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm (ZHD)160 - 230 mm (ZHD)230 - 300 mm (ZHD)
natural gas 235 3060-011235 3090-111
Mapp/Tetrene 235 3770-001235 3770-102
heating nozzle 3 - 100 mm100 - 300 mm (ZHD)
235 3110-001235 3110-002235 3110-003235 3110-004235 3110-005235 3110-006235 3110-007235 3110-008235 3100-209235 3100-210235 3100-211
235 3100-001235 3100-002235 3100-003235 3100-004235 3100-005235 3100-006235 3100-007235 3100-008235 3100-209235 3100-210235 3100-211
cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm (ZHD)160 - 230 mm (ZHD)230 - 300 mm (ZHD)
Nozzles for machine cutting torches ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
14
ZHD-R nozzles
acetylene 235 3090-512235 3090-513
propane 235 3090-512235 3090-513
heating nozzle 3 - 100 mm100 - 300 mm
235 3090-501235 3090-502235 3090-503235 3090-504235 3090-505235 3090-506235 3090-507235 3090-508235 3090-509235 3090-510235 3090-511
235 3100-501235 3100-502235 3100-503235 3100-504235 3100-505235 3100-506235 3100-507235 3100-508235 3100-509235 3100-510235 3100-511
cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm
natural gas 235 3110-512235 3110-514
Mapp/Tetrene 235 3100-512235 3100-513
heating nozzle 3 - 100 mm100 - 300 mm
235 3110-501235 3110-502235 3110-503235 3110-504235 3110-505235 3110-506235 3110-507235 3110-508235 3100-509235 3100-510235 3100-511
235 3100-501235 3100-502235 3100-503235 3100-504235 3100-505235 3100-506235 3100-507235 3100-508235 3100-509235 3100-510235 3100-511
cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm
Also to be used in ring nozzle torches from other manufacturers.
BILD
Accessories
235 3090-023Nozzle box for 15 nozzles: block nozzles / HSD nozzles / ZHD nozzles
Gas mixing nozzles
acetylene (1-part) 235 3690-001235 3690-002235 3690-003235 3690-004235 3690-005235 3690-006235 3690-007
propane(2-parts) 235 3700-001235 3700-002235 3700-003235 3700-004235 3700-005235 3700-006235 3700-007
3 - 10 mm 10 - 25 mm 25 - 75 mm 75 - 125 mm125 - 175 mm175 - 225 mm225 - 300 mm
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Cutting torches for machines
Cutting torch for Favorit I without nozzles
acetylene
231 4010-001propane
231 4030-001
Cutting torch for Favoritwithout nozzles
II
acetylene 231 4080-001
propane 231 4100-001
Cutting torch for pipe cutting device RSV size 0 - 4
without nozzlesacetylene 231 4200-001
propane231 4220-001
Twin cutting torch for pipe cutting device RSV size 0 - 4
for weld preparation, V- and X-cuts, with special torch mounting support, without nozzles
acetylene231 4260-001
propane231 4280-001
Cutting torch for Schablonettewithout nozzles
acetylene231 4140-001
propane231 4160-001
Cutting torch type 1000 Ø 28 mm, with rack, without nozzles
Cutting torch type 2000Ø 34 mm, with rack, without nozzles
Cutting torch type 2100Ø 34 mm, without rack, without nozzles
Cutting torch type 2200Ø 34 mm, short, without rack, without nozzles
propaneZHD-R231 47000-001
propaneZHD-R231 4890-001
propaneZHD-R231 4700-001
propaneZHD-R231 4670-101
acetyleneZHD-R231 46900-001
acetyleneZHD-R231 4880-001
acetyleneZHD-R231 4690-001
acetyleneZHD-R231 4680-101
gas mixing nozzles231 45100-001
gas mixing nozzles231 4870-001
gas mixing nozzles231 4510-001
gas mixing nozzles231 4520-001
propaneHSD/ZHD231 46600-001
propaneHSD/ZHD231 4860-001
propaneHSD/ZHD231 4660-001
propaneHSD/ZHD231 4670-001
acetyleneHSD/ZHD231 46500-001
acetyleneHSD/ZHD231 4850-001
acetyleneHSD/ZHD231 4650-001
acetyleneHSD/ZHD231 4680-001
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ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
16
Accessories for cutting torches
Twin torchfor strip cutting with cutting torches (with HSD or ZHD nozzles)
working range 30 - 320 mmcutting range 3 - 60 mmworking range 30 - 600 mmcutting range 3 - 60 mmadapter
231 4620-001
231 4630-001
235 4620-005
Testing gauges, (with T-piece)
for testing of the working pressure at machine cutting torchesmounting at torch input
oxygen G 1/4 RHoxygen G 3/8 RHgas G 3/8 LH
233 9990-010233 9990-012233 9990-011
Shutoff valvefor cutting torches
manual central gas distribution
251 3010-001
Cutting torch type 2101Ø 32 mm, long, without rack, without nozzles
Cutting torch type 2201Ø 32 mm, short, without rack, without nozzles
propaneZHD-R231 47000-002
propaneZHD-R231 4890-002
acetyleneZHD-R231 46900-002
acetyleneZHD-R231 4880-002
gas mixing nozzles231 45100-002
gas mixing nozzles231 4870-002
propaneHSD/ZHD231 46600-002
propaneHSD/ZHD231 4860-002
acetyleneHSD/ZHD231 46500-002
acetyleneHSD/ZHD231 4850-002
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Gas cylinder regulators single-stage
Gas cylinder regulators
oxygen 10 bar (1 BG 37)20 bar (1 BG 37)40 bar
acetylene(01 D-DE 56 172)
hydrogen10 bar
compressed air10 bar20 bar
nitrogen10 bar40 bar
251 1010-001251 1020-001251 1030-001
251 1120-001
251 1340-001
251 1250-001251 1260-001
251 1390-001251 1390-040
Gas cylinder regulatorstwo-stageoxygen 10 bar (1 BG 39)20 bar (1 BG 39)
251 1040-001251 1050-001
Gas cylinder regulators for shielded arc weldingwith integrated throttle, indicating range 0-20 l/min., with pressure gauge
single-stage argon, corgon, CO2
anti-slag gasnitrogen
251 1970-001251 0500-001251 0620-001
two-stage argon, corgon, CO2
anti-slag gasnitrogenhydrogen
251 1440-001251 1430-001251 1400-001251 1350-001
Gas cylinder regulators with flowmetermeasuring range 0-20 l/min.
single-stageanti-slag gasargon, corgon, CO2
251 0290-001251 0110-001
two-stageanti-slag gasargon, corgon, Co2
251 0230-001251 0250-001
acetylene 251 1120-001propaneconnection for industry cylinders (33 kg)
251 1300-001
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ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
18
Pressure regulators for distribution points
Pressure regulator for distribution points with gaugeconnection acc. to DIN 477
acetylene1.5 barhose coupling nut W 21.8x14Gg. LH
251 0320-001propane1.5 barconnection for industry cylinder with 33 kg1.5 barconnection for household cylinder with 11 kg
251 0410-001
251 0420-001
Pressure regulator for distribution points with gaugeconnection acc. to DIN EN 560
oxygen10 barhose coupling nut G 3/8 RH
251 0350-101argon, corgon, CO2
0-20 l/min.hose coupling nut G 3/8 RH
251 0440-101
compressed air10 barhose coupling nut G 3/8 RH
251 0390-101acetylene1.5 barhose coupling nut G 3/8 LH
251 0320-101
propane1.5 barhose coupling nut G 3/8 LH
251 0410-101
Pressure regulator for distribution points withconnection acc. to DIN EN 560
flowmeter
anti-slag gas0-20 l/min.hose coupling nut G 3/8 LH
251 0371-101argon, corgon, CO2
0-20 l/min.hose coupling nut G 3/8 RH
251 0361-101
Pressure regulators with pneumatic back pressure regulation
suitable for pressure outlets from 1 bar up to inlet pressure (max. 200 bar)connection acc. to DIN EN 560
compressed airhose coupling screw G 5/8 RH 251 0050-001
nitrogenhose coupling nut G 24/36 RH 251 0210-001
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Main pressure regulators
Main pressure regulatoracc. to DIN EN ISO 7291
oxygen3rated gas consumption 85 Nm /h
connection G 3/4 RH (DIN 477)outlet G 3/8 RH (DIN EN 560)inlet press. 200 bar, outlet press. 10 bar
251 1160-001 acetylene3rated gas consumption 20 Nm /h
connection G 3/4 LHoutlet G 3/8 LH (DIN EN 560)inlet press. 20 bar, outlet press. 1.5 barhomologation 01 D-DH 56180
251 1180-001
propane3rated gas consumption 20 Nm /h
connection 21.8x14 Gg.LH (DIN 477)outlet G 3/8 LH (DIN EN 560)inlet press. 8 bar, outlet press. 1.5 bar
251 1180-100
Main pressure regulatoracc. to DIN EN ISO 7291
oxygen3rated gas consumption 200 Nm /h
connection G 3/4 RH (DIN 477)outlet G 1/2 RH (DIN EN 560)inlet press. 200 bar, outlet press. 20 bar
251 1171-001
Accessories for pressure regulators
Single pressure gauge, connection radial at the bottom
acetylene0 - 1.5 / 2.5 bar0 - 40 bar
060 0600-001060 0600-002
oxygen0 - 10 / 16 bar0 - 200 / 315 bar0 - 20 / 40 bar
pressure gauges for other gases on request
060 0600-003060 0600-004060 0600-005
argon / Co2
0 - 20 l/min. 060 0600-015
seal for pressure gauge 040 0504-005
Single pressure gauge, connection on the backside
acetylene0 - 40 bar 060 0600-037
oxygen0 - 10/ 16 bar0 - 200/ 315 bar
060 0600-043060 0600-042
propane0 - 40 bar 060 0600-040
Measuring tube
measuring tube 0 - 20 l/min.anti-slag gasargon, corgon, CO2
295 5270-004295 5270-002
outer tube 295 5270-001
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ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
20
Pressure gauge protection,against damage of pressure gauge at cylinder regulators
yellowblue
255 9990-032255 9990-033
Two outlets manifold,with two hose ripples and hose coupl. nuts
acetylene G 3/8 LHoxygen G 1/4 RHoxygen G 3/8 RHpropane G 3/8 LH
251 3050-001251 3070-001251 3060-001291 5370-001
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Cylinder manifolds
Cylinder manifold for oxygenfor 2x2 cylinders, completely assembled, consisting of:- 2 wall fixing plates with holders for 2 cylinder - mounting parts for 4 cylinders- single shutoff valves between manifold and connection bow - 2 main shutoff valves between manifold and main pressure regulator- 1 main pressure regulator with fixing plate (ball tape = manual fast-closing device)
Cylinder manifold for acetylene, acc. TRAC 204 (example)
for 2x2 cylinders, completely assembled, consisting of:- 2 wall fixing plates with holders for 2 cylinder - mounting parts for 4 cylinders- single shutoff valve between manifold and connection bow - 2 main shutoff valves (ball tape = manual fast-closing device)- 1 main pressure regulator with safety device and wall fixing plate (assembly equates central distribution point for acetylene)
ZINSER Schweisstechnik supplies gas cylinder manifolds according to the customers requirements. Please do contact our expert sales staff.
A
A
21
ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
22
Central distribution point - oxygen 2x1 bundle
consisting of:1 wall fixing plate1 MS-T-piece2 main shutoff valves2 copper connection tubes length: 1.5 m or2 high pressure hoses with bleed off valve length: 2 m
31 main pressure regulator oxygen - rated gas consump. 85 Nm /h or31 main pressure regulator oxygen - rated gas consump. 200 Nm /h
various parts
Central distribution point oxygen completely mountedcopper connection tubes
3main pressure regulator oxygen - 85 Nm /hcopper connection tubes
3main pressure regulator oxygen - 200 Nm /hhigh pressure hoses
3main pressure regulator oxygen - 85 Nm /hhigh pressure hoses
3main pressure regulator oxygen - 200 Nm /h
251 4550-001
251 4550-002
251 4550-003
251 4550-004
Central distribution point - acetylene2x1 bundle (acc. DIN EN ISO 14114)
consisting of:1 wall fixing plate1 MS T-piece2 main shutoff ball valves (ball valve = manual fast-closing device acc. TRAC)2 high pressure hoses with ball valves length: 2 m1 automatic fast-closing safety device acc. TRAC approval number BAM 01811 main pressure regulator acetylene acc. DIN EN ISO 7291
3 rated gas consumption 20 Nm /h homologation 01 D-DH 56 1801 main shutt-off ball valve to be mounted behind the main pressure regulator
31 decomposition lock 30 Nm /h approval number 09 D-18 180 FSvarious parts
Central distribution point acetylene completely mounted251 4400-001
Central distribution points
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Distribution point units
1-fold design, completely mounted
consisting of:1 support bar 1 connection screwing G 3/8 - G 3/8 LH1 shutoff valve (ball type)1 distribution point regulator without spout and safety device
251 4411-101251 4411-102251 4411-106251 4411-100251 4411-103251 4411-109251 4411-105
2-fold design, completely mounted
consisting of:(e.g. version for oxygen / acetylene)1 support bar2 connection screwings (1xG 3/8 RH - 1xG 3/8 LH)2 shutoff valves (ball type)1 distribution point regulator oxygen G 3/8 RH1 distribution point regulator acetylene G 3/8 LHwithout spout and safety device
251 4411-200251 4411-201251 4411-203
3-fold design, completely mounted
consisting of:(e.g. version for oxygen / acetylene / argon)1 support bar3 connection screwings (1xG 3/8 RH - 1xG 3/8 LH - 1xG 3/8 RH)3 shutoff valves (ball type)1 distribution point regulator oxygen G 3/8 RH1 distribution point regulator acetylene G 3/8 LH1 distribution point regulator argon G 3/8 RH (indication optionally in bar or l/min)without spout and safety device
251 4411-302
Distribution point unit for flame cutting machines (low pressure)
consisting of:1 support bar3 MS T-piece3 shutoff valves (ball type)1 main pressure regulator oxygen back pressure 0 - 20 bar1 main pressure regulator heating oxygen back pressure 0 - 10 bar1 main pressure regulator heating gas back pressure 0 - 1.5 bar 1 branch-line back pressure valve for gas
251 4450-100251 4450-120251 4450-140
unit with:heating gas acetyleneheating gas propaneheating gas natural gas
oxygenacetylene*propaneairargon l/min.argon 10 barargon flowmeter
oxygen / acetylene*oxygen / propane oxygen / air
oxygen / acetylene* / argon
*Branch-line back pressure valve (prescribed safety equipment) see page 25
*Branch-line back pressure valve (prescribed safety equipment) see page 25
*Branch-line back pressure valve (prescribed safety equipment) see page 25
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ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
24
Tube couplings for cylinders and accessories
Tube couplings for gas and oxygen cylinders
Tube coupling for 2 cylinders complete, consisting of:1 connection tube (copper)1 cross piece
251 4510-001254 4510-001254 4510-002
oxygentube coupling for 2 cylind. cpl.only connection tubeonly cross piece
251 4990-002254 4990-008254 4990-005
argon / CO2
tube coupling for 2 cylind. cpl.only connection tubeonly cross piece
251 4990-003254 4990-007254 4990-006
hydrogen/anti-slag gastube coupling for 2 cylind. cpl.only connection tubeonly cross piece
251 4990-001254 4990-004254 4990-003
nitrogentube coupling for 2 cylind. cpl.only connection tubeonly cross piece
Tube couplings for acetylene cylinders
Tube coupling for 2 cylinders cpl. consisting of:1 screw piece with bow1 connection tube1 connection piece cpl. with ball valve
251 4030-002253 4010-002254 4010-003253 4030-001
acetylene - 2 cylinderstube coupling for 2 cylind. cpl.only screw piece with bowonly connection tubeonly connection piece with ball valve
254 4010-003253 4020-001
acetylene - each further cylinderconnection tubescrew piece with bow
Ball valvefor mounting to acetylene high pressure lines, designated for simultaneous use of 2-6 cylindersrated pressure: 500 barrated width: 10 mm
Ball valve G 1/2for low pressure, regulatorrated pressure: 64 barrated width: 15 mm
behind the main pressure
max. working pressureconnection
max. working pressure
max. working pressure
acetylene1.5 bar291 5460-005
propane1.5 bar291 5460-010
25 barM22x1.5 Ermeto291 5060-001
oxygen20 bar291 5460-003
nitrogen / argon20 bar291 5460-009
Ball valve G 3/8for low pressure, at distribution point unitsrated pressure: 64 barrated width: 10 mm
Ball valve G 3/4for low pressure, behind the main pressure regulatorrated pressure: 40 barrated width: 20 mm
Angle valveinput G3/8
max. working pressure
max. working pressure
acetylene1.5 bar291 5460-002
acetylene1.5 bar291 5460-013
outputoxygen G 3/8 RHargon/nitrogen G 3/8 RHgas G 3/8 LHmounting angle and locknut
oxygen10 bar291 5460-001
oxygen20 bar291 5460-011
291 5470-001291 5470-002291 5470-003291 5470-004
max. working pressure
max. working pressure
propane1.5 bar291 5460-007
propane1.5 bar291 5460-012
nitrogen / argon10 bar291 5460-008
nitrogen / argon20 bar291 5460-006
Ball valve G 1/4for low pressure, for ignition torches
291 5460-004
Angle valvecylinder valve
outputoxygen G 3/4 RHcombustible gases
W21.8x14Gg.LHnon combustible gases
W21.8x14Gg.RHnitrogen
W24.32x14Gg.RHmounting angle and locknut
291 5450-001291 5450-002
291 5450-003
291 5450-004
253 9990-003
Starting from 2 distribution points a trip equipment (ball valve) is prescribed.Decanting of acetylene is prohibited (acetylene ordinance).
Extension for further cylinder connections on request.
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Safety devices
Flashback arrester acc. DIN EN 730model GT - for consumer devices
291 5500-001291 5510-001
fuel-gas (with approval number BAM 0193)oxygen
Branch-line back pressure valve acc. DIN EN 730For protection of distribution point units which are fed from cylinder manifolds. For protection of individual cylinder installations and of torches and flame cutting machines.(1) with / (2) without branch-line back-pressure valve
291 5540-001291 5550-001
3model DGN rated gas flow 7 Nm /h, (1)fuel-gas G 3/8 LH (ZNr. BAM 0395.LG76)
oxygen G 1/4 RH
Fast-closing device For installation in front of the main pressure regulator at the high-pressure part of acetylene cylinder manifolds and bundles when using more then 6 cylinders.
291 5640-001model SSE-05acc. TRAC 207 No.11.2 (ZNo. BAM 0181)
291 5590-002291 5590-004
3model DG-91 rated gas flow 20 Nm /h, (2)oxygen G 1/4oxygen G 3/8
Decomposition arresters Against detonative decomposition of acetylene. For installation behind the main pressure regulator of acetylene cylinder manifolds and bundles.
291 5630-001
291 5620-001
ZFS-4310 Nm /h (ZNo. BAM 0781)
ZFS-6330 Nm /h (ZNo. BAM 0781)
3model DG-91N rated gas flow 20 Nm /h, (1)fuel-gas G 3/8 LH (ZNo. BAM 0798)
oxygen G 1/4 RHoxygen G 3/8 RHoxygen G 1/2 RH
modell GG (for torches at flame cutting machines)cutting oxygen G 3/8 RH (without filter)
heating oxygen G 1/4 RHacetylene G 3/8 LHpropane G 3/8 LH
291 5580-001291 5590-001291 5590-003291 5590-005
291 5590-007291 5550-003291 5540-002291 5540-002
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ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
26
Accessories
Hose couplings acc. DIN EN 561with automatic gas stop (flashback arrester)
Coupling pin acc. DIN EN 561
291 5690-100291 5700-100
291 5690-110291 5700-110
input: male thread / model DKGgas G 3/8 LHoxygen G 1/4 RH
male thread / model D4gas G 3/8 LHoxygen G 1/4 RH
291 5650-100291 5660-100
291 5650-110291 5660-110
input: nut / model DKDgas G 3/8 LHoxygen G 1/4 RH
hose nipple / model D2gas 8mmoxygen 6.3mm
Ø Ø
291 5670-100291 5680-100
291 5670-110291 5680-110
input: hose nipple / model DKTgas 8mmoxygen 6.3mm
Ø Ø
swivel nut / model D1gas G 3/8 LHoxygen G 1/4 RH
Hose clip
060 0409-003060 0409-005
for hose 11 mmfor hose 16 mm
Ø Ø
ASS clips
060 0408-101for hose 16 mmØ
Oxy-acetylene hoses
060 0105-003060 0105-001060 0105-002060 0105-007060 0105-004060 0105-005
oxygen (blue)
inner width 4 x 11inner width 6 x 16inner width 9 x 20inner width 11 x 22inner width 12.5 x 22.5inner width 16 x 28
060 0105-021060 0105-020060 0105-022
acetylene (red)
inner width 4 x 11inner width 9 x 16inner width 11 x 18
060 0109-001060 0109-002060 0109-003
060 0105-030
060 0123-001
060 0120-100
propane (orange)
inner width 4 x 12inner width 9 x 16inner width 11 x 18
all gas (red/orange)
inner width 11 x 18
air (clear, with woven insert)
inner width 10 x 16
N / argon (black)2
inner width 6 x 13
Nozzle cleaning drills
225 7010-003
235 3010-017
1 set for welding nozzles size 0 - 81 set forcutting nozzles 3 - 300 mm
Safety goggles
291 9990-003291 9990-004
with plastic framewith foldable glasses
Gas economiserwith ignition flame, to hang up the welding torch during short interruption of work. When suspending the torch, the gas supply will be interrupted. At continuation of work, the welding flame must not be re-adjusted. The torch will be ignited at the ignition flame.
291 1010-001291 1020-001
for acetylenefor natural gas, propane,Mapp ...
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Favorit I cutting thickness: 3 - 60 mm / 100 mm
circle cuts: Ø 80 - 1,600 mm Inch 3.15 - 62.99
gases: acetylene or propane
torch adjustment: lateral and height, bevelling bymeans of an angle scale
electric drive: continuously adjustable
forward and backward drive
feed: 50 - 900 mm/min
track width: 80 mm
length: 350 mm
weight: approx. 9.5 kg
voltage: 230 VAC
power consumption: approx. 35 W
Options: nozzles for cutting up to 100 mm
torch for natural gas / torch for Mapp gas
torch for other gases on request
circle cutting attachment for circle diameter > 1.600 mm Inch 62.99
Favorit I with standard torch (up to 100 mm)
Favorit II with 1 standard torch (up to 150 mm)
27
Favorit - portable flame cutting machines
Favorit II cutting thickness: 3 - 100 mm / 250 mm
circle cuts: Ø 100 bis 1,600 mm Inch 3.94 - 62.99
gases: acetylene or propane
torch adjustment: lateral and height, bevelling by
means of an angle scale
electric drive: continuously adjustable
forward and backward drive
with overrunning clutch
feed: 50 - 900 mm/min
track width: 150 mm
length: 540 mm
weight: approx. 19.5 kg
voltage: 230 VAC / 120 VAC selectively
power consumption: approx. 45 W
Options: nozzles for cutting up to 250 mm
torch for natural gas / torch for Mapp gas
torch for other gases on request
circle cutting attachment for circle diameter > 1,600 mm Inch 62.99
2nd and 3rd torch with height, lateral and longitudinal
adjustment
Plasma: feed up to 5 m/min (as option)
Favorit I (230 VAC) - acetyleneFavorit I (230 VAC) - propaneon request: vision for 120 VAC or 42 VDC
Favorit II (230 VAC) - acetylene / 1 torchFavorit II (230 VAC) - acetylene / 2 torchesFavorit II (230 VAC) - propane / 1 torchFavorit II (230 VAC) - propane / 2 torcheson request: version for 120 VAC or 42 VDC
231 6011-001231 6030-001
231 6530-001231 6530-002231 6540-001231 6540-002
Guide rails for Favorit I
Guide rails for Favorit II
guide rail 1.0 m useful length
guide rail 1.5 m useful length
guide rail 2.0 m useful length
guide rail 2.5 m useful length
guide rail 3.0 m useful length
connection set for 2 guide rails
guide rail 1.0 m useful length
guide rail 1.5 m useful length
guide rail 2.0 m useful length
guide rail 2.5 m useful length
guide rail 3.0 m useful length
connection set for 2 guide rails
235 6010-113235 6010-114235 6010-115235 6010-116235 6010-117234 6010-101
235 6500-087235 6500-088235 6500-089235 6500-090235 6500-091234 6500-101
Please ask your ZINSER representative for further information.
ZINSERS C H W E I S S T E C H N I K
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
Pipe cutting devices - low weight / robust design- simple use- particularly suitable for operation on site
Gases: acetylene or propaneNozzles: block nozzlesTorch adjustment: lateral, height
bevelling ±45° by means of an angle scale
Drive: manual by means of hand cranks
or motorized
Options: electrical drive (RSV-1, 2, 3, 4, 4/14)
Zubehör: double cutting torch
stable steel-plate transport box (not for RSV-4/14)
steel bands for RSV-4, 4/14
RSV-0 fixed ring half with adjustable pipe size swivelling armRSV-1, RSV-2, RSV-3 with 2 opening ring halves
RSV-0 for pipes with outer diameter Ø 70 - 100 mm Inch 2.76 - 3.94RSV-1 for pipes with outer diameter Ø 120 - 270 mm Inch 4.72 - 10.63RSV-2 for pipes with outer diameter Ø 270 - 420 mm Inch 10.63 - 16.54RSV-3 for pipes with outer diameter Ø 420 - 620 mm Inch 16.54 - 24.41
RSV-4, RSV-4/14 with steel band guidance
RSV-4 for pipes with diameter 400 - 1,600 mm Inch 15.75 - 62.99RSV-4/14 for pipes with diameter >1,400 mm Inch 55.12 RSV-4 steel band for Ø 600-1.000 mm Inch 23.62 - 39.37 included in the scope of delivery
RSV with electrical drive
speed: stepless, up to 1,500 mm/min Inch 59.06moving direction: forward / backwardvoltage: 230 VAC / 50 Hz (other voltages on request)
power consumption: 40-65 W RSV-0 is not available with electrical drive.
RSV - Pipe cutting devices
Steel box for safe storage of the RSV during transport Not available for RSV-4/14.
Double-head torch for the preparation of X- and V-shaped welding seams.Suitable for all pipe cutting devices .
Please ask your ZINSER representativefor further information.
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S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
RSV-0 acetylene / manually driveRSV-0 propane / manually driveRSV-0 steel boxRSV-1 acetylene / manually driveRSV-1 propane / manually driveRSV-1 acetylene / electrical driveRSV-1 propane / electrical driveRSV-1 steel boxRSV-2 acetylene / manually driveRSV-2 propane / manually driveRSV-2 acetylene / electrical driveRSV-2 propane / electrical driveRSV-2 steel boxRSV-3 acetylene / manually driveRSV-3 propane / manually driveRSV-3 acetylene / electrical driveRSV-3 propane / electrical driveRSV-3 steel boxRSV-4 acetylene / manually driveRSV-4 propane / manually driveRSV-4 acetylene / electrical driveRSV-4 propane / electrical driveRSV-4 steel boxRSV-4/14 acetylene / manually driveRSV-4/14 propane / manually driveRSV-4/14 acetylene / electrical driveRSV-4/14 propane / electrical drivesteel band for Ø 400 - 600 mm Inch 15.75 - 23.62steel band for Ø 600 - 1,000 mm Inch 23.62 - 39.37steel band for Ø 800 - 1,200 mm Inch 31.5 - 47.24steel band for Ø 1,200 - 1,500 mm Inch 47.24 - 59.06steel band for Ø 1,400 - 1,600 mm Inch 55.12 - 62.99steel band for Ø 1,500 - 1,800 mm Inch 59.06 - 70.87steel band for Ø 1,500 - 2,000 mm Inch 59.06 - 78.74steel band for Ø 2,000 - 2,500 mm Inch 78.74 - 98.43steel band for Ø 2,500 - 3,500 mm Inch 98.43 - 137.8steel band for Ø 3,500 - 4,500 mm Inch 137.8 - 177.17steel band for Ø 4,500 - 6,000 mm Inch177.17 - 236.22double-head torch acetylenedouble-head torch propane
231 5010-0001231 5010-0002293 9990-010231 5050-0001231 5050-0002231 5260-0001231 5260-0002293 9990-012231 5110-0001231 5110-0002231 5270-0001231 5270-0002293 9990-012231 5160-0001231 5160-0002231 5280-0001231 5280-0002293 9990-013231 5210-0001231 5210-0002231 5290-0001231 5290-0002293 9990-014231 5210-0011231 5210-0012231 5300-0001231 5300-0002234 9990-002234 5210-001234 9990-003234 9990-004234 9990-005234 9990-020234 9990-006234 9990-050234 9990-065234 9990-051234 9990-052231 4260-001231 4280-001
ZINSER Schweisstechnik is one of the leading manufacturers worldwide for flame cutting systems. The well proven manually driven flame cutting and pipe cutting devices as well as guiding machines for every use belong to the wide product range.
The variety of machines does include simple and robust flame cutting machines with optical tracers as well as modern CNC-controlled machines for oxy-fuel or plasma cutting. For the ideal adaptation of the ZINSER flame cutting machine to your cutting tasks a huge variety of accessories is available. Plasma units with the newest technologies complete the product range. Programming systems for the creation of NC-programs are the interface beetween CAD and production.
Please ask your ZINSER representative for further information.
ZINSER 2425-NRobust gantry flame cutting machine for oxy-fuel and plasma cutting.
ZINSER 1306for oxy-fuel and/or plasma cutting of pipes.
ZINSER 4025B / 4125BGantry machine for oxy-fuel and plasma cutting. Up to 8 torches and track width up to 10,100 mm.
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems
Oxy-acetyleneequipment
Hot air weldingdevices
ZINSER
SCHWEISSTECHNIK
ZINSER SCHWEISSTECHNIK GmbHDaimlerstr. 4D-73095 Albershausen
PhoneFaxE-MailInternet
+49 (0)7161/5050-0+49 (0)7161/[email protected]
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