Sin título de diapositiva - Rosni · - HEIDENHAIN - TNC426 digital 3 + 2 axes control. 17....
Transcript of Sin título de diapositiva - Rosni · - HEIDENHAIN - TNC426 digital 3 + 2 axes control. 17....
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LOCATION
ROSNI, S.L.Antigua carretera de Extremadura Km. 20’80028935-Móstoles – Madrid (Spain) Tel.: (+34) 916 472 419 – 21Fax: (+34) 916 472 420www.rosni.comLatitude: 40.309300 Length: -3.895538Latitude: 40º 18´ 33.48” N Length: 3º 53´ 43.94” W
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FACILITIESTotal surfaces of facilities 14.200 mt2 distributed in: assembling, tooling, machining, painting, surfaces treatment and quality, design.
All facilities are equipped with bridge cranes and handling.
Painting and blasting 600 mt², opened in 2012, equipped with the most advanced technologies.
Machining large pieces 3.200 mt², with bridge crane of 25 Tm.Metalwork 3.500 mt², with bridge crane of 30 Tm.Assembling 7.000 mt², with bridge crane of 25 Tm.
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TARGETS
Respond to the needs of products and services of industry (aeronautic, energy, rail, civil engineering, hydraulics, etc.) in the areas of:
Design and engineeringManufacture of parts, tools and assembliesRepair, installation and tuning parts:
PiecesToolsGround equipmentMachines
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EXPERIENCE
DESIGNING OF TOOLING WITH CATIA SOFTWARE
Design and machine of piecesMachining boiling works
Tooling for manufacturing in autoclave, the section 19.1 of the AIRBUS A-380.
Developed by ROSNI, S.L.
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MATERIAL RESOURCES
DESIGNDESIGN
2 Workstations with CATIA v5 license
3 Workstations CATIA v4 license
1 Workstation with AUTOCAD license
2 PLOTTER (A0)
Other printers and digital storage resources
High speed digital communication with our clients
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MATERIAL RESOURCESPROGRAMMING AND PROGRAMMING AND MANUFACTURING CONTROLMANUFACTURING CONTROL
1 Workstation with CATIA v4 license (5 axes)
1 Workstation with CATIA V5 license (5 axes)
2 Workstations MASTERCAM
2 Workstations TECSOFT PROCAM 2.000
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RECURSOS MATERIALESBOILING MILL
Automatic arc submerged welding
Semiautomatic welding groups
TIG, MAG, MIG
Manuals
Plasm and oxicutting machines
Welding robot
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2 Metal sears: cutting width of 3 m. and maximum thickness of 15 mm.
2 Folding machines: from 300 Tm. and thickness of 15 mm.
2 Cylinders: curving long 2,5 m. and thickness of 40 mm.
2 Radial drills: with maximum diameter of 80 mm and maximum turning radious of 2 m.
MATERIAL RESOURCESBOILING MILL
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2 Welding Robots MOTOMAN: 8 axes and traveling tumbler of 6 m. on «X» axe controlling by CNC
MATERIAL RESOURCESBOILING MILLBOILING MILL
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MATERIAL RESOURCES
MACHININGMACHINING
- Table: 8.000 x 2.500
- Maximum load on table: 35 Tm.
- HEIDENHAIN - TNC 426 digital control
BRIDGE MILLING MACHINE CORREA CNC MODEL FP-50/805 Axes controlled and courses of 8.000 x 3.700 x 1.250 mm.
MATERIAL RESOURCES
MILLING MACHINE CORREA CNC MODEL FP-30/35
- Axes courses: X = 3.500, Y = 1.740, Z = 800
- Table: 3.500 x 1.500
- Header C5E (5 Axes)
- HEIDENHAIN - TNC426 digital control1313
MATERIAL RESOURCES
MILLING MACHINE CORREA CNC MODEL FP-40/60
- Axes courses: X = 6.000, Y = 3.800, Z = 1.250
- Table: 6.000 x 2000
- Header U.D.G.
- HEIDENHAIN - TNC426 digital control
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MATERIAL RESOURCESMILLING MACHINE CORREA CNC MODEL A-30/50
- Axes courses: X = 5.000, Y = 1.200, Z = 1.500
- Table: 11.650 x 1.200
- Header U.D.G. automatic
- HEIDENHAIN - TNC426 control
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MATERIAL RESOURCES
MILLING MACHINE CORREA CNC MODEL A-30/50
- Axes courses: X = 5.000, Y = 1.200, Z = 1.500
- Table: 11.650 x 1.200
- Header U.A.D. automatic, angular control 0.01º
- HEIDENHAIN - TNC426 digital 3 + 2 axes control
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MATERIAL RESOURCES
MILLING MACHINE CORREA CNC MODEL A-25/30
- Axes courses: X = 3.000, Y = 1.000, Z = 1.000
- Table: 3.000 x 1.000
- HEIDENHAIN – 155, 3 axes controlMILLING MACHINE CORREA CNC MODEL CF-22/25
- Axes courses: X = 2.000, Y = 800, Z = 800
- Table: 2.500 x 700
- HEIDENHAIN - TNC426 digital control
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MATERIAL RESOURCESBORING MILL MACHINE SACEM CNC MODEL MSP-150CN
- Axes courses: X = 6.000, Y = 3.000, Z = 1.000, W = 2.500
- Turn table CNC 2.000 x 2.000, accuracy 0.001º
- Fixed table 6.000 x 3.900
- Universal header
- SIEMENS – 840 control
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MATERIAL RESOURCES
BORING MILL MACHINE SACEM CNC MODEL MSGM-125CN
- Axes courses: X = 4.000, Y = 2.000, Z = 800, W = 1.850
- Turn table CNC de 1.600 x 1.400
- Universal header
- HEIDENHAIN – 355 control
- Rotary axes with angular control
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RECURSOS MATERIALESMACHINING CENTER FIDIA-K411
- Axes courses: X = 4.000, Y = 1.250, Z = 1.000
- 5 axes CNC control
- High speed: 24.000 r.p.m
- Advance: 30.000 mm/minute
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MATERIAL RESOURCES
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MATERIAL RESOURCESVERTICAL MACHINING CENTER MORI SEIKI SV-503/40
- Axes courses: X=1020, Y=510, Z=510- Table: 1320 x 600- FANUC control SERIES “O”- Speed: 10.000 r.p.m.- Advance: 20.000 mm/minute
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MATERIAL RESOURCESVERTICAL MACHINING CENTER DECKEL MAHO DMF220 LINEAR
- Axes courses: X = 2200, Y = 600, Z = 600- HEIDENHAIN control- Speed: 12.000 r.p.m.- Advance: 24.000 mm/minute
VERTICAL MACHINING CENTER JOHN FORD VMC-850BABA
- Courses: X = 800, Y = 500, Z = 450- Table: 1000 x 600- FANUC control SERIES “O”
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MATERIAL RESOURCES
CNC VERTICAL BERTHIEZ JD–9340
- Maximum turning diameter: 6.000 mm- Maximum height: 1.500 mm- Maximum load: 10 Tm. - CNC FAGOR
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MATERIAL RESOURCES
PARALLEL CNC LATHES:
TRADE NAMEMAXIMUM MACHINING DIAMETER LONG BETWEEN
POINTSACCORDING BENCH ACCORDING CART
GURUZTPE MS 500 CNC 510 650 2.000
GEMINIS GE-1000 1.000 750 4.000
PINACHO TAURUS 310 500 640 2.800
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FINAL TREATMENTS
ABRASIVE BLASTING AND PAINTING CABINS
New workshop of painting and abrasive blasting of in a new building adjoining of the main workshop and completely isolate with all environmental health and safety equipments.
The painting cabin it is adapted for water base painting with a final phase of drying, with hot air until 90º C.
The abrasive blasting cabin it is adapted in order to work with stainless stell or cast iron balls.
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QUALITY CERTIFICATIONS
ISO-9001/2000 – AERONAUTICAL CERTIFICATION EN-9100 – WELDING CERTIFICATION EN-15085-2
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HOMOLOGATIONS AND CERTIFICATIONS
CERTIFICATION FOR DESIGNING, CONSTRUCTION AND MOUNTING OF TOOLINGS AND PIECES FOR AERONAUTIC AND AEROSPACE EQUIPMENTS
CERTIFICATION FOR DESIGNING, CONSTRUCTION AND MOUNTING OF TOOLINGS AND PIEDES FOR AERONAUTIC AND AEROSPACE EQUIPMENTS
APPROVED FOR CONSTRUCTION OF COMPONENTS MECANO- SOLDIERS UNDER INTERNAL PRESSURE
APPROVED FOR ENGINE REPAIR DIESEL LOCOMOTIVES TYPE 3000 T 1900 16-CYLINDER RECHARGUE FOR WELDING AND BACK MACHINING
CERTIFIED BY BUREAU VERITAS FOR MANTEINING AND REPAIRING BOGIES OF HIGH SPEED TRAINS AND SIEMENS 252 LOCOMOTIVES OF “ALTARIA” TRAINS
APPROVED BY LLOYD´S REGISTER IN WELDING PROCEDURES ACCORDING “ASME IX”
ULMA APPROVED WELDING PROCEDURES FOR CONSTRUCTION OF HIGH STRENGTH COMPONENTS
CESOL APPROVED IN VARIOUS WELDING PROCEDURES
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MATERIAL RESOURCESQUALITY
TRIDIMENSIONAL DEA EPSILON 3304
- Marble table: 3.000 x 2.150 mm.
- Software: PCDMIS geometrical measurement
- Orbital head: PH9M of RENISHAW
Handly tools, micros, gauges, electronic vernier gauges, durometers, roughness, etc. Handly tools
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MATERIAL RESOURCESQUALITY
LASER TRACKER FARO Xi MODEL
- Connection: Wireless direct
- Software: SPATIAL ANALYZER
- Sferic reflector: 1,5”
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MATERIAL RESOURCESQUALITY
FARO ARM “PLATINUM ARM”
- Connection: direct to laser tracker
- Software: SPATIAL ANALYZER
- Direct or scanner measurement
- Measurement distance: 3 metros
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MATERIAL RESOURCES
ASSEMBLING
A team of 20 people, with the most advanced resources and tools,
are in charge of the fitting works for the different equipments,
tools and pieces.
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MATERIAL RESOURCES
MANAGEMENT:
The management of all areas of the company, is computerized by a program specifically developed for ROSNI, S.L.
SUBCONTRACTING:
ROSNI, S.L. has developed of subsidiary companies which also works out of the factory, for other clients industrial formation, metalicthermal treatments, painting and measurements with laser equipments.
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MOST IMPORTANT CLIENTS
RAILROAD (RAILCARS AND LOCOMOTIVES CONSTRUCTION AND MAINTENANCE)
ALSTONPLASSER ESPAÑOLARENFESIEMENSTALGOCAF
AEROSPACE TOOLING AND FLYING PIECES
AIRBUSAERNNOVAARESA
CIVIL WORKS (SOLAR ENERGY, PORTS, ROADS AND TUNNELS)
FOMENTO DE CONSTRUCCIONES Y CONTRATASULMA CONSTRUCCIÓNTERRATESTTUBOS BORONDOTUBOS FABREGA
INDUSTRIAL MACHINERY AND TOOLS
FLOW SERVEGRUPO ACERALIADEMAGINDRATHYSSEN BOETTICHER S.A.
MARKETSMARKETS
SOLAR ENERGY
UTE ANDASOL-1 (SENER – COBRA-FLAGSOL)EXTRESOL-1 (SENER-COBRA)MANCHASOL-I (COBRA–INITEC)IBERINCOINSTITUTO NACIONAL DE ENERGÍA SOLARMANCHASOL-I y II (COBRA- INITEC)VALLE-I y II (SENER - COBRA)
HYDRAULIC VALVES AND GATES FOR DAMS AND CONDUCTIONS
ENDESAHIDRO ELÉCTRICA ESPAÑOLACONFEDERACIÓN HIRÁULICA DEL EBROFOMENTO DE OBRAS Y CONSTRUCCIONESOBRASCON
ASTE 1a y 1b (SENER- ELECNOR)EXTRESOL-3 (SENER- COBRA)TERMOSOL 1 y 2 (SENER-NEXTERA)LA AFRICANA (SENER- TSK)SOLUZ GUZMAN (SENER-AVANTIA)ORELLANA (SENER- ACCIONA)
E.A.D.S. ESPACIOIBERIAMTORRES
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FINISHED PRODUCT
RAILWAYSRAILWAYS
Automatic system for maintenance of trains in line
Designing and developed by ROSNI, S.L.
Carter for primary reduction
Machining of bogie for high speed train (TALGO)
Machining of armor for high speed train (TALGO)
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FINISHED PRODUCT
RAILWAYSRAILWAYS
Complete assembling of dressins for rails maintenance.
Client Plasser Spain
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FINISHED PRODUCT
HYDRAULICHYDRAULIC
IHYDRAULIC HEATEXCHANGE OF Ø 5000 mm.
HYDRAULIC LANTERNS
BEDPLATE FOR HYDRAULIC PUMP
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FINISHED PRODUCT
HYDRAULICHYDRAULIC
SYSTEM FOR OPEN LOOKGATES
MANUFACTURING OF LOOKGATES “TYPE TAINTOR)
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FINISHED PRODUCT
Electronic elevator jacks of 25 Tm. with a large accuracy completely. Developed and
manufactured by ROSNI, S.L. for mounting aircrafts wins.
Tools for integration and assembling the gas tank of “Eurofighter” jet plane, developed and
manufactured by ROSNI, S.L.
AERONAUTICALAERONAUTICAL
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Pressurization system for tested the fuselage TANGO charge.
Developed and manufactured by ROSNI, S.L. for TMD
FINISHED PRODUCT
AERONAUTICALAERONAUTICAL
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Calipers of the attack border for horizontal tail plane A-380.
Developed and manufactured by ROSNI, S.L.
FINISHED PRODUCT
AERONAUTICALAERONAUTICAL
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FINISHED PRODUCT
ASPIRATION SYSTEM Ø 4000 (A.B.B.)
WINCH FOR BLONDIE OF 1000 HP (DAM OF THREE GORGES IN CHINA)
INDUSTRIAL SECTORINDUSTRIAL SECTOR
HYIDRAULIC CLAW OF250 Tm.
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FINISHED PRODUCT
AXES AND ROCKER BEARING VARIOUS ( PISTON PINS )
HIDRAULYC CILINDERS
SKF BEARING
SOLAR ENERGY SECTORSOLAR ENERGY SECTOR
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FINISHED PRODUCT
SOLAR PLANT DRIVE PYLON ASSEMBLING TESTING
SOLAR PLANT PANELS IN THE FIELD
STORAJE OF SOLAR PLANT DRIVE PYLON FINISHED
SOLAR ENERGY SECTORSOLAR ENERGY SECTOR
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FINISHED PRODUCTSOLAR ENERGY SECTORSOLAR ENERGY SECTOR
MOUNTING IN THE SOLAR FIELD
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FINISHED PRODUCT
PROTOTYPE OF CIMBRA - 200 TM. Completely developed by ROSNI, S.L.
OTHER INSTALLATION WORKING IN LAS PALMAS (SPAIN)
PUBLIC WORKSPUBLIC WORKS