Simulating Improved Performance in Oil and Gas · LMS Test.Lab, LMS SCADAS, LMS Test.Xpress, LMS...

Simulating Improved Performance in

Oil and GasCalgary, Alberta – May, 8th 2018

Realize innovation.Restricted © Siemens AG 2018

Unrestricted © Siemens AG 2017

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Innovation

“Any company that …

stays stationary with

their technology will

be exceeded by their

competitors”

Elon Musk

Tesla-SpaceX


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Automate

VA

LU

E

Validate Troubleshoot Design Explore

Redefining Strategy for Innovation

SIMULATION PURPOSE

Most companies operate here

to reduce time and cost

Business pressures force companies to

operate here to design better products

PREDICTIVE ENGINEERING EARLY IN DEVELOPMENT PROCESS REACTIVE ENGINEERING LATE IN DEVELOPMENT PROCESS


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3D SIMULATION

CFD SIMULATION

1D SIMULATION

From Disconnected Models and Data …

Customer Usage data

Simulation data

Test data TEST SOLUTIONS

Historical data


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… To a Performance Digital Twin

3D SIMULATION

CFD SIMULATION

1D SIMULATION

Customer Usage data

Simulation data

Test data TEST SOLUTIONS

Historical data


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Systems-Driven Product Development

Predictive Engineering Analytics

Role in Systems-Driven Product Development

Predictive Engineering AnalyticsSystem Mockup

Managed in PLM Context - Multi-Domain Traceability, Change and Configuration

TEST

Digital

Twin

1D

CFD

Exploration - Analytics - Reporting

3D


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CAE SimulationSimcenter 3D, STAR-CCM+, NX Nastran,

FEMAP, SPEED, BDS, …

Physical TestingLMS Test.Lab, LMS SCADAS,

LMS Test.Xpress, LMS Tecware, …

System SimulationSimcenter Amesim, Simcenter ESD,

Simcenter System Synthesis, …

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Introducing Simcenter™ Portfolio for Predictive Engineering Analytics


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Simcenter™ Portfolio for Predictive Engineering Analytics

Simcenter 3D

Structures

NVH &

Acoustics

Thermal

Flow

Composites

Motion

Rotor

Dynamics

Durability

Optimization

1D – 3D

Co-Simulation

TEST-CAE

Correlation

Multiphysics

Linear FEM NonLinear FEM BEM Multibody Fatigue Thermal CFD


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SubsurfaceProcess & Separation


STAR-CCM+

Marine & Offshore

Subsea & Flow Assurance

Refining & PetroChem

Process

Safety

Fluid Dynamics

Solid Mechanics

Fluid-structure

Interaction

Heat Transfer

Particle Flows

Reacting Flows

Multiphase

Electrochemistry

Electromagnetics

Acoustics

Rheology


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Drill bit flow performance

• Use STAR-CCM+ to efficiently generate a virtual prototype & gain insight into

drill bit performance

• Easily and quickly generate, test and compare design variants

• Automatically and intelligently search the design space to find better designs,

faster

5/24/2018


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Baseline Design– Wall Shear Stress = 2.56 Pa

– Flow Uniformity (Std. Dev.) = 0.19

Optimized Design– Wall Shear Stress = 7.01 Pa (2.6X improvement)

– Flow Uniformity (Std. Dev.) = 0.038 (5X better)

Design Comparison

5/24/2018


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CAE Simulation

Simcenter 3D, STAR-CCM+, NX

Nastran, FEMAP, SPEED, BDS, …





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System Simulation (1D)


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>30 Libraries

>4,000 Multi-

physics

Models


Simcenter Amesim

Open &

Customizable

Pre-Design

Systems Sizing &

Integration

Performance

Balancing

Controls

Validation

Industry

specific

Thermal Systems

Electrical Systems

Pumps &

Compressors

Electro-Hydraulic

Valves

Fluid Actuation

Systems

Heat Exchangers

Heat Pumps /

Refrigerators

Scalable

Simulation

Connecting

“Mechanical” –

“Controls”

Model reduction

for real-time

Hydraulics

Pneumatics

Thermal

Electrical

Mechanical

Signals Process & Data

Management

Model-Based

System Testing

Co-Simulation


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Virtual commissioning of production machines and processes

HIL – Geral Automation use case


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CAE Simulation

Simcenter 3D, STAR-CCM+, NX

Nastran, FEMAP, SPEED, BDS, …





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Physical Testing


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LMS Test.Lab & LMS SCADAS

Structures

Noise &

Vibration

Rotating

Durability

Vibration

control

ANALOG

• Microphones

• Stress , strain

• Displacement

• Force, Torque,

Load, pressure

• Tacho, TTL,

• Temperature,

Current

TEST-CAE

Correlation

DIGITAL

• GPS

• Video

• CAN-bus

• Flexray

• Ethercat

Model-Based

System Testing


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CAE SimulationSimcenter 3D, STAR-CCM+, NX Nastran,

FEMAP, SPEED, BDS, …





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& A

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Simulating Improved Performance in Oil and Gas


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Multi-physics data acquisition on real-

life test item with LMS SCADAS XS

Cloud-enabled remote

monitoring of full

measurement data,

including processing

Monitored with Mindsphere

using Amazon Cloud

Real Time Digital Twin correlation:

Model validation

Result calculations

Virtual sensor

Detailed 3D NX Model

Multi Body Simulation

Obtain Stresses, Displacements

and Forces Throughout entire

System

Teamcenter

http://de.all-free-download.com/frei-ikone/symbole/firewall_37122.html







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Evolving product

performance

engineering to help

you meet new

challenges

Predictive Engineering Analytics

Simcenter™

Simulating Improved Performance in Oil and Gas · LMS Test.Lab, LMS SCADAS, LMS Test.Xpress, LMS...

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