simatic_pcs7

Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved

WelcomeWelcometo theto the

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WelcomeWelcometo theto the

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SIMATIC PCS 7SIMATIC PCS 7 SIMATIC PCS 7SIMATIC PCS 7

© SIEMENS AG 2000 All Rights Reserved

09.07.200109.07.200109.07.200109.07.2001

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Kunden

Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved© SIEMENS AG 2000 All Rights Reserved

• Siemens - the company

• PCS 7 - ProcessContolSystem


Control and instrumentation

The human controlled the process

the human takes responsibility for the process

the human is operator and observer at the plant

process control engineering

process engineering

I&C

continuous process

The human stands at the center of I&C processes

batch process

production engineering

logistics

Building service control

Power system management

traffic engineering


Combined systemfrom variousmanufacturers

Production

Assembly

On the fast side

More open-loop control

Many binary values

Little / rarely

Low

Low

Local

Stand-alone

Local / bottom- up

Process dynamics

Process values

Operator action

Availability requirements

HMI requirements

Diagnosis/fault rectification

Plant sections

Application areaProcess type

Automation type

Engineering

SIMATIC PCS 7process control system

Slower

Many analog values

Much / frequent

High

High

Central

Networked

Process engineering

Conversion

More closed-loop control

Central / top-down

Overview: Application characteristics


Component engineering

Data storage for each component Multiple data entries Individual programming tools Individual communication modes

Systems engineering

Central database Data are only entered once Uniform configuring tool Uniform communication

Centralengineering

system

Centralengineering

system

AS I/O

NetOS

Batch

Field devices

BLEPCS 7

I/O

Net

PLC

BatchSCADA

....

Field dev.

Cross-configuring

System approach reduces engineering costs


Uniformity not ensured

Additional effort on part of the user

High integration effort

Uniform functions System performance

without additional effort

Alarms/ messagesDiagnosisRedundancyDocumentationAccess rightsCustomer Support

Alarms/ messages

Diagnosis Redundancy

DocumentationAccess rightsCustomer Support

Combined system from various manufacturers

SIMATIC PCS 7 process control system

Low integration effort:Fewer errors, increased operational reliability


High degree of operational reliability and availability Client-Server architecture High Performance Zentrales, Top-Down Engineering Structured engineering with system hierarchy Central, structured operation und monitoring Recipe procedure with inegrated batch package Open structure and linking to the plant management level Integration of intellegent field devices

Process Engineering Requirements

!


Modular System based on standard components

Open thanks to the use of standard technologies

Horizontal integration with Totally Integrated Automation

Control system specific functionality and components for all requirements

High degree of flexibility and scalability

PCS 7

SIMATIC PCS 7 Highlights

!


Distribution in the immediate vicinity of the process with PROFIBUS-DP and PA components

Open interfaces and coupling to standard packages of the plant management level and to PC-world, use of standard software

Simple to integrate into company-wide networked information and planning systems

Import- export interfaces to CAE-tools from the system planning

PROCES S FIELD BUS

PCS 7

@aGlance

@PCS 7

Smooth exchange of data with Fast-/ Industrial Ethernet for highest requirements

SIMATIC PCS 7 - Highlights Open Thanks to the use of standard technologies

!


SIMATIC PCS 7 - The scalable control system

PCS 7 as powerful as you need it

...to the distributed control system with client / server architecture

OS OS OS OS

OSES

Scalable from the

PCS 7-Starter Pack ... OS

ES

OSESOS


STEP 7STEP 7

Lib

rari

es

Lib

rari

es CFCCFCSFCSFC SCLSCLWinCCWinCC

Y2

V5

V4

V3

0000.0MBARP4

0000.0MBARP5

0000.0MBARP6

0000.0MBARP1INERTGAS

ABLUFT1

ABLUFT2

ABLUFT3V6

V1Y1

V2

MBARPC

%A10000.0

Reaktor 01

0000.0

%000.0

%000.0

0000.0

produkt

M1

R1

0000

0000

F1

PDMPDM

DatabaseDatabase

SIMATIC ManagerSIMATIC Manager

Techno-logicalfunctionblocks

OS configurationwith operator-interface/faceplates

User spec.functionblocks

SIMATIC PCS 7 - Engineering SystemCentral Engineering-System

Application Engineering

System configuration

Nework/ communicationconfiguration

Configuration offield devices andcomponents with Process DeviceManager


SIMATIC PCS 7 - Engineering System Functionally hierarchical structured systems

Systems

Sub-systems

Techn.equip.

TAG etc.


SIMATIC PCS 7 - Engineering SystemGraphic Tools for the technologist

CFC: Continuous

Function

Chart

CFC: Continuous

Function

Chart

SFC: Sequential

Function

Chart

SFC: Sequential

Function

Chart


SIMATIC PCS 7 - Engineering System“Chart-in-Chart” - Technique

Insert plan asa function blockand connect

Detailed view withinternal structure


SIMATIC PCS 7 - Engineering SystemAutomatic software generator for station plans

Example chart+imported TAG list with parameter values

Example chart+imported TAG list with parameter values

Automatically generatedstation plans

+TH assign. Plan name PV_LR PV_LR KP TN TVB17/Reac1 LIC1710 0 100 1.7 2.5 1.3B17/Reac2 TIC2711 0 500 1.25 3.5 1.0B17/Reac2 PIC2712 0 10 2.0 1.0 1.0B17/Reac3 FIC3210 0 250 1.5 10 2.0


Import-Export-Assistent

Hierarchie Planname OG UG Messswert Stellgröße Meldung ...V100/RA1/P1 P1 100 mbar20 mbar Kesseldruck Ventil 1 zu hochV100/RA1/P2 P2 2 bar 1 bar Kompressor Motor 1 gestört...


Standard Interfaces

MIS, ERP,Asset Management

4-20 mA / HARTI/O module

4-20 mA / HARTfield devices

Controller S7-400

Industrial Ethernet

SIMATIC PCS 7 Engineering

DP/PA-LinkDP/PA coupler

PROFIBUS-PA field devices

SIPART PSSITRANS FSITRANS P

PROFIBUS DPPROFIBUS-DP field devices

SIMATIC PDM:- PROFIBUS-DP - PROFIBUS-PA- HART

DistributedI/OET 200M

SIPOS 3, 5SIPART DRSIMOVERTSIMOCODEetc

SIMATIC PCS 7 - Process linkFlexible and simple integration of field devices


SIMATIC PCS 7 - Automation systemsFailsafe system AS 414F / AS 417F

Standard programStandard programStandard programStandard program

FailsafeFailsafeprogramprogramFailsafeFailsafeprogramprogram


FailsafeFailsafeprogramprogramFailsafeFailsafeprogramprogram


Standard - I/OStandard - I/OET200MET200M

F - I/OF - I/OET200MET200M

F-capable CPUF-capable CPUS7 414H / S7 417HS7 414H / S7 417H(in non-redundant configuration)(in non-redundant configuration)

ApplicationApplication

PR

OF

IBU

S D

PP

RO

FIB

US

DP

(ProfiSafe)StandardStandard PROFIBUS DP PROFIBUS DPCommunication together withCommunication together withFail-Safe communication (ProfiSafe)Fail-Safe communication (ProfiSafe)

Standard - I/OStandard - I/OET200MET200M

AK1 to AK6 (DIN)AK1 to AK6 (DIN)

SIL1 to SIL3 (IEC)SIL1 to SIL3 (IEC)

Scalability even in failsafe controller


RM(OSM) 100 Mbit/s100 Mbit/s

SIMATIC PCS 7 - Network components Hierarchical network configurations

RM(OSM)

100 Mbit/s100 Mbit/s

RM(OSM)

100 Mbit/s100 Mbit/s 100 Mbit/s

OSM

OSM100 Mbit/s100 Mbit/s

OSM

OSM100 Mbit/s100 Mbit/s


Working Working area with area with movable movable windowswindows

Working Working area with area with movable movable windowswindows

OverviewOverviewOverviewOverview

System function keys

System function keys

Operation and monitoring Operator enviroment


SIMATIC PCS 7 - Operator StationMultiClient / Server structure for large systems

Simultaneous operationof several system areas

Enhanced availabilityby distributed data storage

Flexible adaptation of the OS level to the systemstructure

Distributed data storage: MultiClient = Server inter-operation 16 MultiClients on up to 6 Servers / red. Servers up to 3,000 TAG / Server up to 18,000 TAG in total

Terminal bus

Redundant server

System bus

MultiClients

Automationsystems


InfoPlus.21Matlab

PI

SAP R/3PP-PI

Ethernet

@PCS 7Warehouse

Operator terminals(1...16)

terminal bus Ethernet

EngineeringStation ES

OS singleuser systemOS-Server (1...6)

system bus Industr. Ethernet / Fast Ethernet

SIMATIC PCS 7 -Structure of the process control system

ET 200M

AS 414 FHAS 417 FH

PR

OF

IBU

S-D

P

ET 200MFail-Safe

Y-Link *)

*) LE Q2/2001 DP/PA-Link

AS 414 FAS 417 F

ET 200M

ET 200M

SIWAREX

AS 416AS 414

ET 200MEx-I/OHART

PR

OF

IBU

S-D

PAS-Interface

DP/PA-Link

PROFIBUS-PA

PROFIBUS-DP

ET 200MFail-Safe

OS

Intrinsicallysafe op. unit

Setting a New Standard of Integration !Setting a New Standard of Integration !SIMATIC PCS 7SIMATIC PCS 7 © SIEMENS AG 2001 All Rights Reserved© SIEMENS AG 2000 All Rights Reserved

Automationmade easy!

TotallyTotallyIntegratedIntegrated

AutomationAutomation

TotallyTotallyIntegratedIntegrated

AutomationAutomation

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