SIMATIC Microbox PC 420 Automation and Drives imatic pc Technical Information SIMATIC Microbox PC...

SIMATIC Microbox PC 420

Automation and Drives

imatic pcTechnical InformationSIMATIC Microbox PC 427B

s

SIMATIC Microbox PC 427B


A&D SE IPC, 01/2007 2SIMATIC Microbox PC 427B – Technical Information

Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe

Other Operating Systems

Data Back-Up

BIOS

SIMATIC Microbox PC 427B – Developed in Accordance with Customer RequirementsBasic customer requirements Technical characteristics

High compactnessDimensions/volume with

functionality

High ruggedness EMC EMC-tight full-metal enclosure Isolated power supply

Temperature Large heat sink to the outside

directly on processor Low-voltage CPU/chipset

Shock/ vibration

CompactFlash card Rugged enclosure

High system availability 24-h continuous operation / 365

days

Zero maintenance Without fans Without hard disks (option) Without CMOS battery (option)

Ease of mounting Standard mounting rail Wall

Access protection BIOS password XPe configuration

Upgradeability Profibus DP 3 x PCI-104 4 x USB 2.0

State-of-the-art technology

DDR2 RAM Gbit-LAN (via PCI-Express) DVI-I 32-bit buffered SRAM

Requirements




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

SIMATIC Microbox PC 427BTechnical Data

Basic dataMounting / installation position

Standard rail mounting Wall mounting Installation position: horizontal (preference) and vertikal

Processor Intel Celeron M 900 MHz, 400 MHz FSB, SLC 0Kb, ULV

Intel Celeron M 1 GHz, 400 MHz FSB, SLC 512Kb, ULV 373

Intel Pentium M 1.4 GHz, 400 MHz FSB, SLC 2Mb, LV 738

Chipset Intel Alviso 910GML

Main memory 256 MByte DDR2-SDRAM or 512 MByte DDR2-SDRAM or 1 GByte DDR2-SDRAM or 2 GByte DDR2-SDRAM

Free extension slots Up to 3 x PCI-104 (with extension frame) 3 W per slot

Graphics Integrated Intel 2D/3D GMA900 graphics accelerator 8 to 128 MB shared graphics memory (dynamically managed) Resolution CRT: 640*480 pixels up to max. 1600*1200 pixels / true color / 60 to 120 Hz Resolution DVI-D: 640*480 pixels up to max. 1600*1200 pixels / true color

Power supply 24 V DC; 20.4 ... 28.8 V DC Isolated

Application conditions Without fan

Subject to technical changes/improvements.

Technical Data




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS


DrivesSIMATIC PCCompactFlash

Replaceable (accessible):256 Mbyte, 512 Mbyte, 1 Gbyte or 2 Gbyte optional

Internal (not accessible):1 Gbyte or 2 Gbyte optional

High-performance, industrial-grade CompactFlash

Hard disk ≥ 60 Gbyte SATA optional

Floppy /CD-ROM drive/USB stick

Connectable via USB interface Not included in scope of supply

InterfacesSerial COM1 (RS232)

Graphical DVI-I: DVI and VGA combined

USB 4 x USB V 2.0 / high-speed (480 Mbit/sec) Additional strain relief option included in

accessories kit

Ethernet 2 x 10/100/1000 Mbit/sec (RJ 45) 2 independent Intel controllers 82573L (via PCI-

Express) One controller with exclusive, non-shared

interrupt Both interfaces are teaming-capable

PROFIBUS DP/MPI 12 Mbit/sec (isolated, CP 5611-compatible), optional

With exclusive, non-shared interrupt Other field buses upon request

Keyboard, mouse Connectable via USB interface

Technical Data





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS


Safety functionsWatchdog Program sequence monitoring

Monitoring time parameterizable via software Restart parameterizable for fault cases Evaluation of the application program‘s fault

states (locally, via LAN)

Temperature monitoring

Processor and basic board (via SIMATIC PC DiagMonitor)

Hour meter Via SIMATIC PC DiagMonitor

LED display 4 LEDs for system state display 2 of which are freely programmable by the user

(each two-colored: yellow/green and yellow/red)

Short-time voltage interruption

Up to 5 msec Then buffering for at least another 10 msec Network failure signaling through power fail

signal

Buffer memory 2 Mbyte battery-buffered SRAM 128 kbyte of which are writable within the

buffer time

Technical Data





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS


Operating systemsOrderable Without

Windows® XP embedded® pre-installed,no activation requiredin connection withSIMATIC PC CompactFlash ≥ 512 Mbyte or hard disk

Windows® XP Professional®,no activation requiredin connection with hard disk

RMOS3 as independent product

Project-specific Linux QNX®

VxWorks®

Others

Technical Data





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS


Ambient conditionsGeneral In accordance with SIMATIC SPH environment

Degree of protection IP 20 in accordance with EN 60529

Vibration Device without hard disk: Requirements in accordance with: IEC 61131-2 Testing in accordance with: IEC 60068-2-6, test

Fc 5-9 Hz, 3.5 mm deflection, 10x /axis, 1

octave/min 9-150 Hz, 9.8 m/s2, 10x /axis, 1 octave/min

Device with hard disk: wall mounting Requirements in accordance with: IEC 61131-2 Testing in accordance with: IEC 60068-2-6, test

Fc 10-58 Hz, 0.0375 mm deflection, 10x /axis, 1

octave/min 58-200 Hz, 4.9 m/s2, 10x /axis, 1 octave/min

Shock Device without hard disk: Requirements in accordance with: IEC 61131-2 Testing in accordance with: IEC 60068-2-27,

test Ea Module/rack: 150 m/s2, acceleration,

11 msec shock durationDevice with hard disk: wall mounting Requirements in accordance with: IEC 61131-2 Testing in accordance with: IEC 60068-2-27,

test Ea Devices with drives: 50 m/s2, acceleration,

30 msec shock duration

Technical Data





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS


Ambient conditionsElectromagnetic compatibility

(EMC): Interference emission Interference resistance to

transient disturbance variables

Interference resistance to surge voltages

Interference resistance to electrostatic discharge

Interference resistance tohigh-frequency irradiation

Interference resistance tohigh-frequency power supplyon lines

Interference resistance to magnetic fields

EN 55022 class B ± 2 kV (IEC 61000-4-4, burst)

± 1 kV (IEC 61000-4-5, surge symmetrical) ± 2 kV (IEC 61000-4-5, surge asymmetrical)

± 6 kV, contact discharge (IEC 61000-4-2) ± 8 kV, air discharge (IEC 61000-4-2)

10 V/m, 80% AM (1 kHz), 80 MHz to 1 GHz (IEC 61000-4-3)

10 V/m, 50% PM, 1.4 GHz to 2 GHz (IEC 61000-4-3)

10 V, 80% AM (1kHz), 10 kHz to 80 MHz (IEC 61000-4-6)

100 A/m effective value, 50/60 Hz (IEC 61000-4-8)

Ambient temperature during operation(depending on installation position)

0 to 55 ºC with CompactFlash card (horizontal, with derating)

0 to 50 ºC with CompactFlash card (horizontal) 0 to 45 ºC with CompactFlash card (vertical) 5 to 40 ºC with hard disk (horizontal and

vertical)

Humid heat With CompactFlash card: 95% With hard disk: 80%

Technical Data





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS


ApprovalsSafety standards IEC 61131-2

IEC 61010-1EN 60950-1

Approvals cULus approval in accordance with UL 60950 and UL 508

CE-conformity EC directive 89/336/EEC (EMC directive) Application in industrial environments:

Interference emission: EN 61000-6-4Interference resistance: EN 61000-6-2

Application in residential, business and commercial environments as well as small companies:Interference emission: EN 61000-6-3Interference resistance: EN 61000-6-1

Dimensions and weightsInstallation dimensions Width x height: 262 x 134

mm Depth basic device: 47 mm Depth basic device from

standard mounting rail: 50 mm Additional depth per extension (1-3): +17 mm

each

Weight Approx. 2 kg

MLFB body 6ES7647-7A

Technical Data





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Further Features

Microbox offers: Benefits: Reset button Device reset during commissioning without

disconnection of the supply voltage

Little influence on the overall process

No noise development Thanks to the abolishment of fans and hard disk, application also possible in acoustically sensitive areas

Status LEDs Serve visual support during: commissioning / operation / servicing

Easy and fast diagnostics without auxiliary tools

Lower power consumption (approx. ≥ 15 W) than standard PCs

Smaller dimensioning of the upstream 24 V power supply possible

Compact design thanks to reduced heat development

Cable clamp for USB plug

Compliance with vibration/shock values also without cable clamp

Further improved mechanical design thanks to the cable clamp included in the scope of supply

Isolated power supply Prevention of potential transfers Improved system reliability Support of eased potential/grounding concepts Application without additional measures

Power monitoring Query of the battery status for increased system availability

Two-level execution of the monitoring function

Headless operation Support of system configurations without monitor Start-up possible without monitor and keyboard Monitor can be subsequently connected for

diagnostic purposes

Features




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

PCI-104General Information

Specifications in accordance with the PC/104 committee (also see: http://www.pc104.org/) PC/104 = ISA bus (8 or 16 Bit) PC/104-Plus = ISA bus + PCI-Bus PCI104 = PCI bus (without PC/104)

Microbox PC 427B is equipped with a PCI104 interface PCI104 and PC/104-Plus cards are consistently usable (use of PCI

signals) Old PC104 cards (only ISA bus) are not usable

Up to three PC/104 modules can be integrated With extension frame

Numerous suppliers of basic and special functions No manufacturer offers a full-range portfolio The long-term availability of PC104 modules from

the embedded market bears considerable customer benefits

Typical 3 W power consumption per slot possible

Two "non-shared interrupts" available for high-performance extensions

Optimum EMC connection of interfaces through slot plates on the extension frames

PC104




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Extension Frame

Extension frame Required for the integration of PC104 modules Extend the enclosure towards the front and create space for

modules Can be modularly stacked Can be ordered separately as extension kit

Extension kit PC/104 6AG4070-0BA00-0XA0

6 extension frames, including mounting material and slot plates

1 extension frame (17 mm) required per PC104 module

The basic device's front cover also serves as front-side cover when using the extension frame.

Any interfaces of the PC104 modules are routed to the extension frame‘s slot plates via short cables.

PC104




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

I/O CardsSelection and Integration

A&D SE IPC provides support in the form of pre-sales services regarding the selection and integration of PC104 extension modules.

Integration by customers or by the IPC Customization Center

The following steps must be performed by customers: Routing the connection cable between the PC104 module

and the slot plate these are partially included in the modules‘ scope of supply

Placing cutouts in the slot plates for the interface plugs

PC104 modules can be integrated in the Microbox PC by means of customizing, for which the above-mentioned steps have to be performed. The delivery conditions of the manufacturers apply

PC104




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Zero Maintenance

The zero maintenance of the Microbox PC results from the complete abolishment of rotating parts, i.e.: Abolishment of fans and abolishment of a hard disk by focusing on CompactFlash

operation – as far as permitted by the application.

Moreover, a battery is not necessarily required, only if remanent data are to be stored in the SRAM due to: Remanent storage of setup data (settable in BIOS) Time synchronization possible via LAN (via DiagMonitor)

The Microbox PC offers zero maintenance if the hard disk and battery can be done away with!

Zero Maintenance




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Operating SystemsWindows® XP embedded

Why Windows XP embedded?

The bulk memory requirement of Windows XP Professional is too large for a CompactFlash-based system

The license costs of Windows XP embedded are considerably lower than those of Windows XP

Windows XP embedded contains additional features for embedded applications, e.g.: Enhanced write filter:

Activatable write protection for partitions to increase system stability

Message box interception:Configurable output suppression of system and fault messages for unattended systems

Windows® XPe




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Operating SystemsWindows® XP embedded

Windows XP embedded is pre-installed on the Microbox PC to allow for manifold applications

Small size facilitates application on CF card 512 Mbyte or larger Standard drivers/functions included, e.g. CD-ROM, memory stick, print

service, UPS support, etc. If required, drivers can be subsequently installed The pre-installed Windows XP embedded is system-tested Turn-key system Cost reductions in terms of system generation, tests and

commissioning

Can the customer subsequently install, e.g., Microsoft Word? Yes. For license reasons, the Microsoft Office packages must only be

used application-specifically; no general use (e.g. letter preparation) permissible.

Incl. Service Pack 2 Feature Pack 2007 Latest hot fixes and security patches for increased system reliability Booting of USB bulk memories, e.g. to boot USB flash drives in service

cases Improved Enhanced Write Filter (EWF) allows, e.g., for the write

protection for individual files instead of partitions only

Windows® XPe




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Windows® XP embeddedOptimization

If required, XPe can be further optimized for special applications Adding of components not contained in the standard

image Reduced demand for CF cards thanks to abolishment

of unnecessary components

A special tool chain (Target Designer) and respective know-how are required for these adjustments

A&D SE IPC CC offers a project-specific generation of XP embedded

Windows® XPe




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Windows® XP embeddedBasic Images

Two basic versions cover the basic requirements.

1. Basic image for applications in rough environments Application on Microbox with CF card ( 512 Mbyte)

Restricted Windows functional scope Full interface support Enhanced Write Filter enabled Support of Win AC Basis

2. Basic image for universal applications Application on Microbox with hard disk

Full functional scope of XP Professional Subsequent installation of any customer software Enhanced Write Filter possible but not enabled

Windows® XPe




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Windows® XP embeddedUpdates / Virus Scan / Firewall

Updates XPe fillings contain a “Desktop Update” component

for the subsequent installation of XP Professional hot fixes via USB devices (CD-ROM, USB stick ..) or via LAN

Subsequent installation of complete service packages not possible Microsoft offers correspondingly updated components for XPe time-

delayed to the respective service packs .These components are integrated in the XPe fillings as required.

Virus scanner With its configurable Enhanced Write Filter (EWF), XPe offers a

better protection against viruses than Windows XP Professional A virus scan can be installed, updates are carried out with the

conventional mechanisms as with XP-Professional in consideration of the EWF

(disabling with installations) via USB devices (CD-ROM, USB stick ..) or via LAN

Firewall The XPe fillings of the Microbox contain the “Internet Connection

Firewall” It has to be configured by the end user

Windows® XPe




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Operating SystemsOthers

Thanks to the standard architecture, also other operating systems can be employed.

Installation and switch-on test with Suse Linux Further operating systems (QNX, VxWorks ...) upon request

Project-specific solutions are realized by the SIMATIC PC Customization Center.

If required, a customer-provided software image can be

pre-installed ex works.

Realtime operating system SICOMP RMOS3system-tested on Microbox PC 427B





Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Back-Up and Restoration

A restore DVD is included in the standard scope of supply.

For data back-up and restoration, the standard IPC tools ("SIMATIC PC/PG Image & Partition Creator“) or comparable products can be used.

With the CompactFlash version, the application of a PCMCIA adapter in the programming device is recommendable.

For monitoring the Microbox PC, the "SIMATIC PC DiagMonitor" monitoring and remote signaling software can be employed.

Data Back-Up




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Restore DVD

The restore DVD contains the as-delivered XPe image of the SIMATIC Microbox PC 427B for the respective filling

Transfer of the image to the hard disk / CF card via Ghost (component DVD)

Delivery of SIMATIC Microbox PC without restore DVD Customers can order the restore DVD from the

Customer Support

CustomerSiemens

CS Fuerth

SIMATIC Microbox

PC+ Customer application

SIMATIC Microbox

PC

SIMATIC Microbox

PC

SIMATIC Microbox

PC

+ Customer application




MachineimageRestore

DVD

Data Back-Up




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Data Back-Up via Buffered SRAM

2 Mbyte SRAM for data back-up in case of network failures High-performance bus interface (32-bit PCI, memory-

mapped) Data storage via integrated battery

High-capacity battery (> 5-year service life) Remanence strategies

Cyclic storage of important data Storage of all required data in case of network failure

Initialization of data recovery via Powerfail and NMI Storage time after interrupt at least 10 msec, depending

on HW configuration Currently application-specific implementation of data

back-up

Storage time in full configuration 10 msec (with max. power demand)

Network failure

Computerpower OFF

5msec min. 10 msec

1-3msecfrequentnormalvoltage

interruptions

NMI, initialization of the interrupt service routine

Data Back-Up




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Microbox PC Data Back-UpCustomer Benefits

Important data can be rapidly stored in the battery-buffered SRAM even after switch-off

Faster writing of small data volumes on SRAM than on CompactFlash or hard disk

WinAC can store data blocks and continue operation with the saved data upon the next start-up

SRAM on-board, i.e. no additional HW (memory board) required

Data Back-Up




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

Microbox PC Data Back-Up Status Win XPe

Windows XPe works with the same mechanisms as Windows XP Professional

Storage of remanent data in the SRAM via access to memory in the SRAM by employing an I/O

driver (e.g. IMCEA driver)

via WinAC and use of suitable remanence library

Data back-up is carried out application-specifically by means of suitable cyclic storage measures

Safe shutdown in case of voltage failures (incl. prior storage of open files) via UPS

Data Back-Up




Requirements

Technical Data

Features

PC104

Zero Maintenance

Windows® XPe


Data Back-Up

BIOS

BIOS

Boot devices CompactFlash disk Hard disk USB floppy disk USB optical disk (CD, DVD) USB memory stick LAN via PXE (preboot execution environment)

Adjustment of Microbox PC-specific functions Watchdog Field bus interface IDE operating mode enhanced / legacy

Setup values can be stored in EPROM.

Legacy support for keyboard, mouse and drives USB2.0 legacy support USB drivers have to be available for realtime applications

Unique number (stored via DMI)

BIOS

SIMATIC Microbox PC 420 Automation and Drives imatic pc Technical Information SIMATIC Microbox PC...

Documents

Transcript of SIMATIC Microbox PC 420 Automation and Drives imatic pc Technical Information SIMATIC Microbox PC...