SILO CLEANING SERVICES - Dickinson Group Group of...Safety Policy Dickinson Group of Companies...

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SILO CLEANING SERVICES

Transcript of SILO CLEANING SERVICES - Dickinson Group Group of...Safety Policy Dickinson Group of Companies...

Page 1: SILO CLEANING SERVICES - Dickinson Group Group of...Safety Policy Dickinson Group of Companies operates according to international best practices to achieve the highest practical levels

SILO CLEANING SERVICES

Page 2: SILO CLEANING SERVICES - Dickinson Group Group of...Safety Policy Dickinson Group of Companies operates according to international best practices to achieve the highest practical levels

IntroductionDickinson Group of Companies was founded in 1910 as a building

construction company, followed by the establishment of its furnace service

business in 1928. The company has 90 years experience in providing

Specialist Furnace and Industrial Services to the mining, metals

smelting, mineral processing, thermal power generation and petrochemical

refining industries.

VISION

Dickinson Group of Companies’ Vision is to be a global Leading

provider of Furnace and Industrial Services

MISSION

Dickinson Group of Companies’ purpose is to provide an integrated and

multidisciplinary “One Personalised Solution”, by offering essential

furnace and industrial services, which increase productivity and

performance together with reducing costs for our customers.

STRATEGY

The company’s strategy is to develop the Group’s current position as a

leading specialized furnace and industrial solutions company, with a global

reach and to deliver long-term sustainable growth through the continued

expansion of the company’s services and markets.

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Dickinson Geographic Footprint

Office Locations

• South Africa

• Zambia

• Mauritius

• Tianjin, China

• Egypt

• Namibia

• Democratic Republic of Congo

• Russia

• Brazil

Business Operations

Business Experience

Business Alliance Locations

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Dickinson Head Office & Workshops

Total land area: 14,000 m2

Total buildings (including offices,

workshops & warehouses): 8,500 m2

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Industries We Serve Aluminium Smelting

Glass

Platinum & Nickel

Iron, Steel & Coke Making

Copper & Cobalt

Ferrochrome & Ferromanganese

Heavy Sands

Nickel

Power Generation

Cement & Lime

Chemical & Petrochemical

Ceramic

Refractory Manufacturing

Food & Beverage Manufacturing

Fertilizer Manufacturing

Water & Municipal Services

Telecommunications

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Safety Policy Dickinson Group of Companies operates according to

international best practices to achieve the highest practicallevels of Safety, Health, Environmental Control andQuality, and adheres to BS OHSAS 18001:2007accreditation.

The safety of our employees and contractors is an integralpart of our business, with the goal of ZERO HARM.

The Group strives to:

Demonstrate strong leadership and direction in allconceivable SHEQ issues.

Ensure a consistent approach to the management ofSHEQ in all locations.

Consult and communicate with all employees andstakeholders.

Educate the workforce in risk management, safety,health and environmental principles.

Respect the right of all staff to work in an environmentwhere they know that risks are adequately controlled.

Promote the health and wellbeing of all its staff.

Measure SHEQ performance.

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Furnace Solutions

Industrial Solutions

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Silo Cleaning Services

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Page 9: SILO CLEANING SERVICES - Dickinson Group Group of...Safety Policy Dickinson Group of Companies operates according to international best practices to achieve the highest practical levels

Silo Cleaning Services

Work is carried out using cutting-edgeequipment and is fast, efficient safe.

The cleaning operatives do not need toclimb into the container at any time.

The company’s services are designedto safely remove compacted materialsfrom any size or shape of silos, bins,hoppers, tanks, reactors and chimneys.

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Silo Cleaning Services

Safely remove compacted materials from any size or shape of:

Silos

Bins

Hoppers

Tanks

Reactors

Chimneys

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Typical Problems

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Substances kept in bulk storage silos generallyattract moisture which eventually causes the materialto bind and adhere to the walls or form clumps,consequently resulting in blockages of the valveoutlets and build-up along the sidewalls and the baseof the vessel.

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Silo Whip

The whipping head is suspended inside the silo andefficiently removes build up using an air-driven or hydraulicrotary cutter with a 360 degree rotation and an operatingdepth of up to 50m.

Cleared material simply falls to the base of the silo forextraction. The whip is controlled from the top and outsideof the silo.

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Cardox Blasts

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Cardox tubes are filled with liquid carbon dioxide. When energized bythe application of a small electrical charge, the chemical heaterinstantly converts the liquid carbon dioxide to a gas expanding the CO2

and building up pressure until the rapture disk at the end of the tubebursts, this releases the CO2 now 600 times it original volume. Aspecial discharge nozzle is employed.

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Video

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Cardox Equipment

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Bench for Reloading of Cardox Blasts

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Cardox Sockets

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Ignition Equipment

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Equipment Ready to be employed

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System blockages

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Silo Cleaning: Brokk Machines

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When?

Silos that are not covered

or with an opening big

enough to let a Brokk in.

How?

Install a Brokk hanging from a

crane and slowly letting it down

on the product.

Benefits:

The conveyors or feed system

below can run while the

machine is inside the Silo and

the uninterrupted extraction can

continue.

No human entry in confined

space whilst in operation

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Advantages

Removal of compacted materials :

Safely

Hygienically

Quickly

Efficiently

Services include consulting on how to implementeffective preventive maintenance procedures to improveproper cleaning schedules.

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Silo Cleaning - Global References

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Silo Cleaning References – 2012 to 2014

YEAR PROJECT MONTH CLIENT NAME PROJECT LOCATION

2014 January Afrisam Industrial Vacuum Cleaning Dudfield

2014 February Lafarge lichtenburg Industrial Vacuum Cleaning Lichtenburg

2014 March Zimplats 13KT Silo Cleaning Zimbabwe

2014 March Vanchem 600T Silo cleaning Witbank

2014 April PPC Hercules Industrial Vacuum Cleaning Pretoria

2014 May Arcelor Mittal Silo and Industrial Vacuum Cleaning Vanderbijlpark

2014 May Royal Canin 60T Silo & Vacuum Cleaning North Riding

2014 June Tubatse Ferro Chrome Off gas ducting Cleaning Steelpoort

2014 June BHP Biliton - Richardsbay 35KT Silo Cleaning Richardsbay

2014 July Mogale Alloys Silo Cleaning Krugersdorp

2014 September (TBC) PPC Hercules 30KT Silo Cleaning Pretoria

2013 January Anglo platinum Silo Cleaning Rustenburg

2013 January Idwala Lime Silo Cleaning Danielskuil

2013 February Xstrata Silo Cleaning Lydenburg

2013 June IBDA Consulting 100KT Silo Cleaning Qatar

2013 June Sasol 2 Powerstation Silo Cleaning Sasolburg

2013 July PPC Slurry 40KT Silo Cleaning Mafikeng

2013 September Lafarge Silo Cleaning Kaalfontein

2013 October Majuba Power Station Silo Cleaning Amersfoort

2012 November Lafarge Silo Cleaning Malawi

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Silo Cleaning References – 2017

YEAR PROJECT MONTH CLIENT NAME PROJECT LOCATION DURATION

2017 January Zimplats 5500 Ton Silo Cleaning Zimbabwe 3 Weeks

2017 March Royal Canin 70 Ton Silo Cleaning Randburg 2 days

2017 March PPC Riebeek Cement Silo Cleaning Riebeek West Cape 2 days

2017 March Idwala Lime 140Ton Silo cleaning Danielskuil 3 days

2017 April Consol Glass 1500Ton Silo cleaning Nigel 8 days

2017 April Mamba Cement Silo Cleaning Thabazimbi 1 day

2017 April RCL Foods - Epol Silo Cleaning Rustenburg 1 day

2017 May PPC Dwaalboom Multi Cell Silo Cleaning Dwaalboom 4 days

2017 June Arcelor Mittal Silo Cleaning Vanderbijlpark

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Silo Cleaning References – 2016

YEAR PROJECT MONTH CLIENT NAME PROJECT LOCATION

2016 January Royal Canin Cleaning of Silo Randburg

2016 April Epol RCL Foods Cleaning of Silos Rustenburg

2016 April Eskom - Duvha Power Station Cleaning of Silos Witbank

2016 May Glencore Cleaning of Silos Lydenburg

2016 May Woodchem Cleaning of Silo Piet Retief

2016 July Sephaku Cement Cleaning of Silo Delmas

2016 August Sephaku Cement Cleaning of Silo Lichtenburg

2016 August Lafarge Cleaning of Silo Kaalfontein

2016 September Consol Glass Cleaning of Silo Wadeville

2016 October Lonmin Silo Cleaning Rustenburg

2016 December Yinge Conch Cement Silo Cleaning China

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Global References

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Global Alliances

USA FRANCE

SOUTH AFRICA

UK GERMANYDENMARK

EGYPT SOUTH AFRICA

BELGIUM BELGIUMDRC / BELGIUM

SOUTH AFRICABRAZIL

RUSSIA

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“One Personalised

Solution”

Global Footprint

Global Alliances

State of the Art

Equipment

Certification: OSHAS 18001

Inherent Innovative

Culture

Specialist and

experienced personnel

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