SILCOLAPSE THE ART OF FOAM CONTROL - · PDF fileTHE ART OF FOAM CONTROL ... formulations are...
Transcript of SILCOLAPSE THE ART OF FOAM CONTROL - · PDF fileTHE ART OF FOAM CONTROL ... formulations are...
SILCOLAPSE®,THE ART OF FOAM CONTROL
Bluestar Silicones. Delivering Your Potential.
BLUESTAR SILICONES ANTIFOAMS
From laboratory testing to the industrial trials, our teams help you to choose the best antifoam/defoamer.
What type of foam control agent do you need? Do you need a liquid or a solid? A water free or a water based product? If aqueous what is the pH? What is the temperature of the system? What is your foaming material? Is there any regulation status requested? Which defoamer are you currently using?
Our experts have the competences and equipments to answer all these questions, to test your systems with several SILCOLAPSE® antifoams to define the optimum SILCOLAPSE® product for your application and technical needs.
OUR TECHNICAL SERVICE
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Fall and recycling test
Water treatment
SILCOLAPSE® defoamers are used in:■ domestic and
industrial waste water treatment.
Thanks to the harmless nature of our silicone, our customers achieve compliance with environmental standards.
Oil and gas
SILCOLAPSE® defoamers improve overall productivity in oil and gas operations:■ drilling■ extracting■ producing■ purification process■ separation process.
Our silicone formulations are classified non-toxic in aquatic environments (algae and marine fauna).
Pulp
SILCOLAPSE® antifoams are used in pulp mills for both hardwood and softwood to speed up pulp washing and drainage.
SILCOLAPSE® defoamers present:■ outstanding
knock down■ high durability in
high temperature and high alkaline foaming media
■ no deposit on cellulose fibers.
Chemical industries
SILCOLAPSE® defoamers are used to control and regulate foam in numerous processes like synthesis,distillation, transfer, filtration...
And are optimized to withstand the most hostile environments, whether very strongly acid or alkaline.
Agrochemicals
SILCOLAPSE® antifoams have been developed to control foam:■ during
manufacturing of pesticides and specialty fertilizers
■ in tank mix spray applications
■ in accordance with Agricultural (Ag) regulations.
OUR APPLICATIONS
All quality controls are made in reference standard NF T-77 112.In addition, we carry out other tests to regularly measure the effectiveness of our products with for example:
■ Fall and recycling test: NF T-73 412■ Gas bubbling test: NF T-73 413■ Shaking test: NF T-77 112■ Washing machine test for detergency■ Ross-Miles test for diesel fuel: NF M-07 075
SILCOLAPSE® : CONTROL YOUR FOAM
What is foam?Foam often results from contamination of a pure liquid by dirt, surfactants, pigments or metabolized waste. It is a dispersion of gas in a continuous phase. Foam is thermodynamically unstable but remains because of:■ the nature and proportion of surfactants
(mainly impurities)■ the viscosity of the medium.
Prevent or destroy foam■ Foam destroying agents are
called “defoamers”.■ Foam preventive substances are
known as “antifoam agents”. ■ Bubbles preventive agents are called
“deaerating” agents.
How do silicone antifoams work?A silicone antifoam droplet penetrates a bubble wall, and spreads on the liquid-gas interface causing the bubble wall to become unstable and collapse.
Benefits of foam control■ More productivity, no loss of product,
betterplant efficiency…■ Avoid product defects such as voids in inks,
paints &coating, adhesion loss, spots in textile…
■ Reduce safety hazards: liquid levels misreadings,liquid overflowing…
■ Eye irritation risks■ Environmental hazards.
1- Antifoam introduction in the film between the air bubbles
2- Silicone spreading on the film surface > Drainage
3- Film dewetting - Bridging
4- Film breaking and air release
Antifoaming and defoaming benefits of silicone compared to organic antifoams:■ Lower surface tension, greater defoaming action ■ Better resistance to heat and chemicals ■ Chemically inert, no reaction with other substances ■ Persistence, longer lasting action ■ Cost efficiency thanks to its effectiveness and persistence
at low use levels ■ Highly safe and environmentally compatible.
Antifoam mechanism
Markets/SILCOLAPSE® compounds
PulpOil & Gas
Gas treatment
Agro- chemicals
Water treatment Chemicals Distillation Food
Textile & leather industries
Liquid detergents
820 n n
801 n n n
490 n n n
482 n n n n n
120 n
454 n
A n*
853 n
430 n n
416 n
411 n n n
EP 6703 n
500 n n
411 BR n n n
* Depending the applicable regulations, can be authorized in food contact and indirect food additives applications but not as food additive.
European range Latin American range
SILCOLAPSE® Silicone compounds can be used directly in many industrial processes, wich are mostly involving non aqueous media (e.g. solvent distillation). They can also be used as active materials by antifoam or defoamer emulsion manufacturers in many markets such as agrochemicals, pulp, water treatment …
All the above products are available in all zones.
SILCOLAPSE® COMPOUNDS MARKETS
(1) Our technical and product stewardship teams support our customers to answer all questions regarding compliances with regulations.
(2) Depending on the applicable regulations, can be authorized in food contact and indirect food additives applications but not as a food additive.
Active content %
Viscosity approxmPas
Regulatorystatus (1) Features
100 30 000 FDA - BfR
■ Very high durability in high temperature and high alkaline foaming media (e.g. pulp)
■ Easy handling and processing■ New generation of viscoelastic
compound
100 70 000 FDA - BfR
■ Very high durability in high temperature and high alkaline foaming media (e.g. pulp)
■ New generation of viscoelastic compound
100 20 000BfR
Kosher
■ Effective in wide pH range, multipurpose
■ Booster for silicone/organic antifoams, particularly efficient for highly foaming media
100 3 000EPABfR
Kosher
■ Easy handling■ Excellent knock down efficiency■ Multipurpose
100 1 600■ Easy handling■ Cost effective compound ■ Easily dispersed in wide media range
100 3 000EPA
FDA - BfRKosher
■ For regulatory applications, particularly agrochemical industry (SC, EW, SE, EC formulations)
100 2 000 FDA - BfRKosher
■ Easy to disperse ■ Food contact & process aid approvals (2)
100 100 Kosher
■ Easy handling■ Specially designed for distillation
processes (e.g. bio-fuel)■ Very low viscosity defoamer
100 2 000 FDA - BfRKosher
■ For agrochemicals & chemical industries
■ Easily dispersed in wide media range
100 1 000 EPA Kosher
■ Self dispersing compound■ Very easy to disperse in all media
100 400 Kosher ■ Low viscosity ■ Good knock down efficiency
25 Fine powder EPA ■ Specially designed for agrochemicals (WG, WP formulations)
100 12 000
■ Excellent knock down efficiency■ Very high durability in high
temperature and high alkaline foaming media (e.g. pulp)
100 400 ■ Low viscosity
Products from the global range are available in all zones.
Compounds are recommended for non aqueous foaming media.
Silicone polymers
Fillers (silica)
Silicone polymer oil
Silicone compound
Emulsion concentrate
Self dispersible compound
Powder antifoam
Ready to use Silicone Emulsion
Emulsions are recommended for aqueous foaming media. What is an emulsion? Emulsion is a dispersion of an antifoam compound in water, stabilized by surfactants. For some applications, compounds can be solid supported to be provided in powder form.
* Depending the applicable regulations, can be authorized in food contact and indirect food additives applications but not as food additive.
Markets/SILCOLAPSE®
emulsions
Oil & GasCementing
drillings muds
Oil & GasGas
treatmentPulp Agro-
chemicals Water
treatment Chemicals Distillation FoodTextile
& leather industries
RG12 n n n n
422 n
5001 n n n
137 n n n n
414 n
RG 22 n n n n
5020 n n n
140 n n n n
426R n n n
432 n
1824 n n
7140 n*
458 n n n n
RG 11 n n
RG 21 n n n
C 585 n n n n n
C 583 n n n n
C 581 n n n n
European range Latin American range Asian range North American range
Most of the above products are available in all zones, please contact your local Bluestar Silicones representative for detailed information.
SILCOLAPSE® EMULSIONS MARKETS
Active content %
Viscosity approxmPas
Regulatorystatus (1) Features
10 200 EPA■ Effective in wide pH range, multipurpose■ Good long term efficiency■ Easy handling, low viscosity
10 300 EPABfR
■ Easy to dilute, good aspect after dilution ■ Polyvalence ■ Easy handling
10 500 ■ Easy to disperse ■ Stability of the dispersion
10 2 000 ■ Cost effective emulsion
15 3 000 ■ Efficiency in agressive media (acid pH)
20 1000■ Effective in wide pH range, multipurpose■ Excellent long term efficiency■ Easy handling
20 1 500 EPAFDA - BfR
■ Easily dispersible in aqueous media ■ Homogeneous and high stability
30 100■ Easy handling ■ Long term action in alkaline media (oil & gas industry)■ High active content
30 100 EPAFDA - BfR
■ Easy to use■ Low dose, efficient for highly turbidity systems ■ Very good heat stability (120-130 °C)
30 1 500 EPA ■ Tailormade for agrochemicals
30 1 500 EPA ■ Excellent knock down efficiency
30 100 FDA - BfRKosher ■ Food contact & process aid approvals (2)
50 4 000 Kosher■ High active content ■ Easy to formulate■ Stable once diluted
10 100 ■ Good performance in wide pH range (especially in acid pH)■ Good stability
20 100
■ Good performance in wide pH range (especially in acid pH) ■ Good stability, specially designed for agrochemicals (pesticides,
fertilizers)■ High defoaming performance
22 2 300 FDA - BfR ■ Excellent performances/stability under high temperature (70 °C)■ High active content
13 2 200 FDA - BfR ■ Homogeneous and stable at wide pH and temperature range■ Easy dispersion in aqueous media
5 2 000 FDA - BfR ■ Homogeneous and stable at wide pH and temperature range■ Easy handling
(1) Our technical and product stewardship teams support our customers to answer all questions regarding compliances with regulations.
(2) Depending on the applicable regulations, can be authorized in food contact and indirect food additives applications but not as a food additive.
BLUESTAR SILICONES
Bluestar Silicones is one of the world’s leading fully integrated silicone manufacturers with applications and research laboratories, production sites and sales offices located around the globe.
We focus on developing state-of-the-art application expertise to help our customers challenge their boundaries.
At Bluestar Silicones, we’re more than just high quality silicone products. We are dedicated people located around the globe committed to your success. From technical support to customized formulations and regulatory support, Bluestar Silicones has the people in place when and where you need them.
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For detailed commercial contacts please visit our website :www.bluestarsilicones.com
The information contained in this document is given in good faith and based on Bluestar Silicones current knowledge. Bluestar Silicones makes no representation or warranty as to the accuracy, completeness of such information or as to the compatibility of such information with the user’s intended application : information is supplied on an “as-is” basis and is not binding on Bluestar Silicones. Nothing c ontained herein is intended as a recommendation to use the products so as to infringe any patent.Bluestar Silicones assumes no liability for users’ violation of patent or other rights and disclaims any liability for loss, injury or damage which may result from the use of the products. Therefore, information contained herein must not be used as a substitute for necessary prior tests which are the sole responsibility of the user and which alone can ensure that a product is suitable for a given use.
Bluestar Silicones France SAS21 avenue Georges PompidouF-69466 Lyon Cedex 03 - FranceTel. : +33 (0)4 72 13 19 00 - Fax : +33 (0)4 72 13 19 88