Sigma 3
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Transcript of Sigma 3
![Page 1: Sigma 3](https://reader035.fdocuments.us/reader035/viewer/2022062708/5589f304d8b42abd6e8b4675/html5/thumbnails/1.jpg)
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Date Established – May 19th 2010
Number of Employees – 105 working in 2 shifts.
Total installed capacity of 75.000 desktop MB´s, plus 120.000 memory modules or similar products.
Expansion plan for 2011 will create room for more 70.000 notebook MB´s, plus
240.000 memory modules or similar products.
Main market segment – Informat Products.
Main customer – Positivo Informatica S/A. Available production area – 2.000 sq.mt. All environmental and incorporation certificates issued and valid.
SIGMA FACTS
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2 SMT lines with AOI and SPI inline.
Diplan shop floor control with Mobicheck (verifies component PN before feeding on the machine), Level check (provides precise inventory control and flags components necessity on the machine), PCB verify (provides full traceability at component level and boards travelling troughout the line) and Quali check ( provides on time quality and productivity levels as well as controls MSD components exposure time, solder paste shelf life, stencil and tooling cycles).
Brand new pick and place equipment with electronic feeders as well as new
peripheric equipment. ESD floor and environment control. 3D Xray equipment, fast cycle screen printers, double bench router and wave
solder machine with ultrasonic spray fluxer. Experienced production employees and management team. Top ERP system with warehouse inventory control.
OPERATIONS FACTS
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Installed inside a business condominium shared with Ericsson. Electrified fence sourounding the entire condominium. 24/7 armed surveillance. Metal detectors installed at the facility as well as armed guards search. Located at the main road of the State of São Paulo ( Rod. Pres. Dutra ). Convenium with the city police to perform preventive investigations.
SECURITY FACTS
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ISO certification under implementation – certification expected to March 2011. Quality numbers on graph raleted to FPY on October 2010. CKD usage of 99.65%. RMA of 0.095% Scrap of 0,139%
QUALITY FACTS
97.00%
97.50%
98.00%
98.50%
99.00%
99.50%
100.00%
SMT ICT PTH FCT
99.52% 99.62%
99.18% 99.13%
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MAIN ENTRANCE
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RECEPTION
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OFFICES
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OFFICES
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WAREHOUSES
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WAREHOUSES
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WAREHOUSES
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SMT AREA
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SMT AREA
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SMT AREA
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SMT AREA
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SMT AREA
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SMT AREA
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SMT AREA
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SMT AREA
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SHOP FLOOR CONTROL
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PTH AREA
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PTH AREA
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PTH AREA – WAVE SOLDERING
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PTH AREA – WAVE SOLDERING
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PTH AREA – TOUCH UP
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FUNCTIONAL TEST
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FUNCTIONAL TEST
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PACKING
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OBA/OQC
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REPAIR AREA
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ASSEMBLED PRODUCT