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Unrestricted / © Siemens AG 2016. All Rights Reserved. Digital Factory
Digitalization to enable the Futureof Manufacturing
Siemens Ltd Taiwan – Digital Factory / Tino Hildebrand
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 2 Digital Factory
• Digitalization in Manufacturing
• The Role of Digitalization
Digitalization to enable the Future of ManufacturingRealizing Industrie 4.0
• Conclusion
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 3 Digital Factory
Studies emphasize the manufacturing transformation
Trend to individualized massproduction requires extendedcommunication technologiesalong the value chain
»«
The shift towards networkedproduction is just beginning
» «Digital manufacturing is expected tochange the face of today’s industrystructures and value chains
»«
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 4 Digital Factory
The Internet is revolutionizing the business world andcreates major challenges for manufacturing companies
The Internet isrevolutionizing thebusiness world and
creating majorchallenges formanufacturing
companies.
Transparency
Comparability
Decentralization
Increased focus oncompetitiveness
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 5 Digital Factory
Increased productivityenhances competitiveness
Challenges for the industry are growing worldwideProductivity as the main lever for enhancedCompetitiveness
• Shorter innovationcycles
• More complex products• Larger data volumes
• Individualized massproduction
• Volatile markets• High productivity
• Energy and resourceefficiency are decisivefactors ofcompetitiveness
Increase efficiency Enhance flexibilityShortentime-to-market
Smart Manufacturing to elaborate key lever for productivity gains
Efficient Planning&EngineeringTools and Operations
Integrated Processes over thecomplete Lifecycle
Flexible Production ProcessesEfficient Modernization
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 6 Digital Factory
USA„Manufacturing Resurgence“• Stronger support for
manufacturing and skillstraining (UI Labs)
• Formation of a "NationalNetwork for ManufacturingInnovation"
ChinaHigher product quality by use ofhigh-end technology• Developing from „Made in
China“ to „Create in China“• Investment in software and
automation• Increased energy efficiency
GermanyMaintain leading industrialposition• Sustainable investment
in innovative strength• Maintain high share of GDP
contributed by manufacturing• Industrie 4.0 as new guiding
principle
In economies around the world, industry is againseen as a motor of growth and stability
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 7 Digital Factory
Machines and productsexchange information andinstructionsin real time
Product development, productionand services communicate throughsoftware and networks
Autonomous control andoptimization
Industrie 4.0 requirements to be supported byDigitalization to drive towards the Future ofManufacturing
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 8 Digital Factory
From vision to realityDigitalization to Enable the Future of Manufacturing
Local automationtechnology
Yesterday Today
Communication-based automation
Tomorrow
Optimization of theentire productionprocess withinnovative softwaresystems
Thereafter
Organization andoptimizing of theproduction throughcyber-physicalsystems (CPS)
Automation Communication Digitalization Smart Factory
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 9 Digital Factory
Efficient interoperability of all systems &components to ensure value add by Digitalization
rol
Manufacturing Execution System
Totally Integrated Automation Portal
SCADA System Energy Management
Controller HMI IPC Communication Motion Control CNC
Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls
Added value in all automation tasks
IndustrialSecurity
IndustrialCommunication
SafetyIntegrated
Industrial DataManagement
IntegratedEngineering
Management
Operations
Field
Control Engineering Framework
Management
Operations
Field
Control
Product Lifecycle Management and Enterprise Resource Planning
Product design Product data management Production planning ERP
2016Page 10 Digital Factory
Unrestricted © Siemens AG 2016. All rights reserved.
• Digitalization in Manufacturing
• The Role of Digitalization
Digitalization to enable the Future of ManufacturingRealizing Industrie 4.0
• Conclusion
2016Page 11 Digital Factory
Unrestricted © Siemens AG 2016. All rights reserved.
Drivers for the future of manufacturing
Industrial integration
Industrial Automationsoftware and hardware
Resource efficiency
1 2 3 4 5
2016
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Design and virtualproduction
Real production
Real and virtual worlds are converging thanksto innovative software and powerful hardware
TIATotallyIntegratedAutomation
PLMProductLifecycleManagement
Productionplanning
Productionengineering
Productionexecution
Productdesign
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 13 Digital Factory
Integrate Functional and Enterprise Process Levels
rol
Manufacturing Execution System
Totally Integrated Automation Portal
SCADA System Energy Management
Controller HMI IPC Communication Motion Control CNC
Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls
Added value in all automation tasks
IndustrialSecurity
IndustrialCommunication
SafetyIntegrated
Industrial DataManagement
IntegratedEngineering
Management
Operations
Field
Control Engineering Framework
Management
Operations
Field
Control
Product Lifecycle Management and Enterprise Resource Planning
Product design Product data management Production planning ERP
Func
tiona
lInt
egra
tion
Enterprise Process Integration
2016Page 14 Industry Sector
Unrestricted © Siemens AG 2016. All rights reserved.
Digitalization in Factory AutomationContinuously optimize and extend the productivity
TimeStart of production
Horizontalintegration onmachine level
“M2M”
Robotics &Handling
ConditionMonitoring
Energymanagement
IT levelMES
AutomationMachine level
Connection to PLM / MES toolsProductivity
Integration in automation
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 15 Digital Factory
Global standardsOffering a maximum of interoperability
Field Level
Perfect interoperability across all automation levels through openness andstandards
Management Level
Operator Level
Control Level
Standards
Openness
Inter-operability
Inter-operability
Inter-operability
Sensors Actors
PLC HMI
SCADA
MESERP
Third-partyequipment
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 16 Digital Factory
Industrial CommunicationReal-time performance and open Ethernetcommunication in one system
PROFINET – communication from field to management level
Horizontalintegration onmachine level
Full TCP/IP inparallel toreal-time
IndustrialStandardse.g. OPC,
Safety, EnergyManagement
Maintenanceand service
IT level
TIAMachine level
M2M
QualityData
Motion
EnergyData
BoM
DiagnosticData
RemoteService
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 17 Digital Factory
Industrial Data Management to enable newtechnologies and approached for manufacturing
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 18 Digital Factory
Enhanced strategies to mitigate security risks
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 19 Digital Factory
• Digitalization in Manufacturing
• The Role of Digitalization
Digitalization to enable the Future of ManufacturingRealizing Industrie 4.0
• Conclusion
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 20 Digital Factory
Digitalization in Factory AutomationEfficient Engineering and Vertical Integration
Communication and IdentificationVertical integration in
Production Execution &Services
Horizontal integration of production planning and production engineering
Product Design Virtual and realCommissioning
Production Planning Integrated AutomationEngineering
2016
Unrestricted / © Siemens AG 2016 All Rights Reserved.Page 21 Digital Factory
Digital and Integrated Planning and EngineeringPlatforms as the basis for future manufacturingconcepts
Integrated Automation
IndustrialData Management
IndustrialSecurity
SafetyIntegrated
IndustrialCommunication
Integrated Engineering
PlantCloud ServicesPLM Software
Consistent datamanagement
Global standards
Uniforminterfaces forhardware andsoftware
Requirements
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 22 Digital Factory
The Future of Manufacturing on the way to realityProposals for execution
Request supplier’s full support in terms of know-how, consulting, resourcesand technology – team up!
Definition of targeted optimizationsDefinition of targeted optimizations
Evaluation of current operationsEvaluation of current operations
Elaboration of focus areasElaboration of focus areas
Defining SW & Automation StructureDefining SW & Automation Structure
Implementation and OptimizationImplementation and Optimization
2016
Unrestricted / © Siemens AG 2016. All Rights Reserved.Page 23 Digital Factory
Thank you for your attention!
Tino Hildebrand
Digital Factory
Process Industries and Drives
Siemens Ltd. Taiwan
Phone: +886 (2) 7747-8618
Cellular: +886 960-548-618
E-Mail:[email protected]
DF/ PD Taiwan