Siemens Compressor
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Transcript of Siemens Compressor
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Copyright © Siemens AG 2007. All rights reserved.
Solutions for the Oil & Gas Industry
Siemens Pipeline CompressorGas Electric PartnershipHouston, TexasJanuary 31, 2008
Solutions for the Oil & Gas Industry
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Page 2 PG I6 SITI Houston October 2007
Siemens has three sectors with clear accountability and reduced complexity
Optimize our Business by Grouping Them into Three SectorsOptimize our Business by Grouping Them into Three Sectors
Siemens USA: FY06
Sales $ 21.4B
Employees 70,000
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Page 3 PG I6 SITI Houston October 2007
Number of pipeline
Compressors and Driver
Installations >~ 500 units
Siemens Pipeline Compressor Build on the experience
Compressor supplied under Brand names: Delaval, Demag
Drivers supplied under Brand names: Siemens, Robicon, Ruston
Consolidate and update products with Siemens technology and resources
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Page 4 PG I6 SITI Houston October 2007
Advantages of Siemens-Siemens Packages
Single Point responsibility for the whole rotating machinery train and more…
IDEAL for NEW Installations and HP Replacement Projects
Pre-engineered for rapid deployment and reliable operation
Optimized for lowest possible life cycle cost
Controls Communications Security Water treatment
VFD Motor Gear Transformer Transmission Lines
Local North American Service Support
Gas Turbine Compressor Package
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Page 5 PG I6 SITI Houston October 2007
Casing, end covers
Volutes, casing Inserts
Impeller stages, return channels
Siemens Pipeline Compressor STC-SV-SPCCompressor Components
Shaft, bearings and dry gas seals
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Page 6 PG I6 SITI Houston October 2007
Project specific compressor adaptation:
• Optimized Aerodynamics to meet most applications
•inlet geometry in front of first impeller
•impeller diameter and shroud contour including cover disk
•radial diffuser
Pre-engineered Compressor aspects:
• Match compressor casing for gas turbine and motors
• Side - Side nozzle orientation with right or left hand orientation
• One or Two impeller design
• Pre-engineered bearings, seals & shafts
•Materials in accordance to API 617 and other global standards
Siemens Pipeline Compressor Design Concept
Mechanical standardization with performance optimization
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Page 7 PG I6 SITI Houston October 2007
Siemens Pipeline Compressor SPC Performance measurements
Turbocompressor characteristicSPCP-100 measured points
0
10
20
30
40
50
60
70
80
90
100
0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
V / Vref
h p
oly
tro
p [
%]
2006-07-24
Very High efficiency equivalent to axial inlet
machine
Excellent turndown for maximum flexibility
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Page 8 PG I6 SITI Houston October 2007
SGT-100 6,600 HP SGT-200 10,300 HP SGT-400 18,000 HP
with a SPC pipeline compressor:
Combination of
Siemens Pipeline Compressor PackageGas Turbine Drive Packages
SGT-600 34,100 HP SGT-700 40,390 HP
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Page 9 PG I6 SITI Houston October 2007
with a SPC pipeline compressor:
Combination of VFD and Motor
Siemens Pipeline Compressor PackageMotor Drive Packages
Pittsburgh, PA Norwood, OH
Houston, TX
5,000 HP 7,000 HP
10,000 HP15,000 HP30,000 HP35,000 HP
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Page 10 PG I6 SITI Houston October 2007
Variable Frequency Drive
Perfect Harmony WC III
6,000 to 20,000 HP 5 - 15 MW 2300, 3300, 4160, 6000, 6600 & 7200 VWater Cooled Power Cells 750V, 800 – 1250A
Single bridge to 20000 KVA
Water to water and water to air HEX options
Withdrawablecells
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Page 11 PG I6 SITI Houston October 2007
Norwood TEAAC (IC611 / IP54) Product LineCAZ
580 FRAME 680 FRAME 800 FRAME 1120 FRAME2000HP MAX 4000HP MAX 7000HP MAX 8000HP MAX
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EM Compressor General Arrangement
Single skid gear/compressor/lube and gas seal system
Motor concrete mount, option for base plate
Withdrawal space for bundle
Easy access to instrumentation and filters
Quick set up
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Gas Turbine Pipeline Compressor Package
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35MW Motor Drive Pipeline Compressor
4 X 35 MW Drive
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• 3.7MW Wet Gas Compressor• Refinery Duty• 5 Years Trip Free operation achieved• Started End of 2000• Three Year Payback on Investment
Gas Compressor FCCU Marathon, El Segundo, CA
VFD Perfect Harmony Installation
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Page 16 PG I6 SITI Houston October 2007
Shell / Brunei (Borneo)"Two single shaft compressors framesize 10installed in 1972 (first „maintenance“ - opening of compessor casingin 2006 after 34 years of operating - preventive change of bearings)
1 x casing running continously with volume flow adjustment(297000 operating hours)
1 x casing under frequent start stop (during ship loading) (more than 5500 start/stops approx. 77000 operating hours)
References for Motor Drive Turbocompressor (Example)
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Siemens Industrial TurbomachineryPackaging Facility, Houston, Texas
Packaging High Bay - 22,000 ft2
– Packaging– Fabrication– Specialty welding
Office - 20,000 ft2
– Sales, Marketing– Engineering, Purchasing– Project Management, QA
Package Test Facility– Up to 15 MW full load string test– Compressor Testing (closed loop)– Dual Fuel, Natural Gas & Liquid
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Service Locations
Local 24/7 support
Gas Turbine and CompressorService Locations:
Trenton, NJ (Service HQ)
Anchorage, AK
Hamilton, Ontario
Queretero, Mexico
Motor and Drive service for NAFTA from Ohio and Pennslylvania
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Page 19 PG I6 SITI Houston October 2007
Thank you !
Siemens Pipeline Compressors