Sicem Saga Slides Slides for WEB.pdf · sicem saga –cmp for paper industry production unit,...
Transcript of Sicem Saga Slides Slides for WEB.pdf · sicem saga –cmp for paper industry production unit,...
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SICEM SAGA – CMP FOR PAPER INDUSTRY
� PRODUCTION UNIT, HYSTORY
� RAW MATERIAL
� PRODUCT APPLICATIONS AND SALES
� PRODUCTION PROCESS
� BALES AND TRASPORT UNITS
� QUALITY CONTROL AND R&D
� ENERGY MANAGEMENT AND ENVIRONMENTAL POLICY
� CERTIFICATES
www. sicemsaga.com
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SICEM SAGA – HISTORY
• In the wood industry since 1920
• Ing. Giorgio Gazza founded Sicem Saga in 1960
• Strong impulse to new products and patents in 1980-90
• Now planning significant production increase
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SICEM SAGA – PRODUCTION UNIT
Production
Waste Water Treatment
Warehouse
Wood yard
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SICEM SAGA – RAW MATERIAL
• Sicem Saga utilizes rejects of poplar wood, debarked, coming
from the several saw mills and plywood mills located in
northern Italy and poplar logs.
• All the poplar utilized by the wood industry in Italy comes from
plantations.
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SICEM SAGA – PRODUCT APPLICATIONS
PRODUCT CHEMIMECHANICAL PULP
MAIN APPLICATIONS COATED PAPER
TISSUE
COATED BOARD
PRINTING & WRITING
SATURATED BASE PAPER
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SICEM SAGA – SALES
board
4,8%
coated woodfree
woodcontaining
50,5%printing wirting
1,2%
specialty
10,5%
tissue
18,1%
coated packaging
14,9%
SALES RATES vs PAPER GRADE (ADMT)
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SICEM SAGA – SALES
BDESH
0,7%CHINA
5,3%
GERMANY
15,0%
INDIA
0,1%
INDONESIA
0,1%
ITALY
72,7%
SERBIA
1,2%
SLOVAKIA
3,1%
SLOVENIA
1,6%
TURKEY
0,2%
SALES RATES vs COUNTRY (ADMT)
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50000
60000
70000
80000
90000
100000
110000
2007 2008 2009 2010 2011 2012
TON
YEAR
Sales volume (MT)
ESTIMATE
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SICEM SAGA – CMP VISUAL APPEARANCE
CMP SICEM SAGA
BHK EUCALYPTUS
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PRODUCT APPLICATIONS – COATED PAPER
RECOMMENDED CMP GRADES
C.M.P. Sicem 85/48
C.M.P. Sicem 80/48
C.M.P. Sicem 70/48
C.M.P. Sicem 85/57
BENEFITS ON COATED PAPER QUALITY
� Wide choice of brightness grades
� Smooth paper surface
� Low shive content
� Excellent printability
� No linting in offset printing
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PRODUCT APPLICATIONS – TISSUE PAPER
RECOMMENDED CMP GRADES
C.M.P. Sicem 80/38
C.M.P. Sicem 85/38
BENEFITS ON TISSUE PAPER QUALITY
�High brightness
� Softness
� Voluminosity
� Excellent web formation
� limited yellowing
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PRODUCT APPLICATIONS – COATED BOARD
RECOMMENDED CMP GRADES
C.M.P. Sicem 80/48
C.M.P. Sicem 70/44
C.M.P. Sicem 60/44
C.M.P. Sicem 30/32
BENEFITS ON COATED BOARD QUALITY
� CMP grades for top and bottom layers
� High brightness on top layer
� Good formation
� Surface coverage
� High bulk inside base layer
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PRODUCT APPLICATIONS
PRINTING & WRITING
RECOMMENDED CMP GRADES
C.M.P. Sicem 70/48
C.M.P. Sicem 85/48
BENEFITS ON P&W PAPER QUALITY
�High brightness
� Excellent opacity
� Low shive content
� Excellent web formation
� High bulk grades available
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PRODUCT APPLICATIONS
SATURATED BASE PAPER
RECOMMENDED CMP GRADES
C.M.P. Sicem 50/38
BENEFITS ON P&W PAPER QUALITY
� Good bulk
� Mechanical properties
� High porosity and absorption
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SICEM SAGA – PRODUCTION PROCESS
1. NEW debarking drum
2. Chemical impregnation
3. Refining
4. Fiber selection process
5. Bleaching with peroxide
6. Drying process
7. Wrapping and delivery
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PRODUCTION PROCESS
1. New debarking drum
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PRODUCTION PROCESS
2. Chemical impregnation
3. Pulp Refining
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PRODUCTION PROCESS
3. Fiber selection process
4. Bleaching with peroxide
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PRODUCTION PROCESS
5. Drying process and bales pressing
6. Wrapping and delivery
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BALES AND TRANSPORT UNITS
Typical Unit size for standard grades
SIX BALES UNIT EIGHT BALES UNIT
Size 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H)
Gross weight 1410 kg 1880 kg
Wires 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm
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CMP Bales, flash dried
Typical Bale size for standard grades:
Size: 90 (L) X 64 (W) X 50 (H)
Gross Weight: 235 kg
Wires: 2 Galvanized wires (lenght)
2 Galvanized wires (width)
Diameter 2,5 mm
Transport Units
Typical Unit size for standard grades:
Six bales unit Eight bales unit
Size: 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H)
Gross weight: 1410 kg 1880 kg
Wires: 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm
BALES AND TRANSPORT UNITS
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SIX BALES TRANSPORT UNIT
Size: 90 (L) X 128 (W) X 165 (H)
Gross weight: 1410 kg
Wires: 3-4 Galvanized wires 2,5 mm
BALES AND TRANSPORT UNITS
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SICEM SAGA – QUALITY CONTROL AND R&D
• Production dept. quality control
guarantees a 24h follow up
• End quality control with state-of-the art
equipment
• R&D allows to design tailor-made
products for each customer needs
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SICEM SAGA – QUALITY CONTROL AND R&D
Last generation spectrophotometer for ISO
brightness control
Microscopic analysis
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SICEM SAGA – ENERGY MANAGEMENT
CHP (COMBINING HEAT & POWER PLANT)
• CHP Plant guarantees heat and power cogeneration
• High yield natural gas motors
• Heat from CHP used for CMP drying process
• Engineered power management
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SICEM SAGA – ENVIRONMENTAL POLICY
• All the raw material from renewable resources
• High yield wood for unit of pulp
• Low quantity of water
• Low energy consumption
• Bleaching without the use of chlorine
• Low water pollution load
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SICEM SAGA – CERTIFICATES
� UNI EN ISO 14001 2005
� FSC ACCREDITED 2004
� 100% PRODUCTION TCF