SIBIU CRAIOVA PITESTI DACIA FORD FIGURES ABOUT SIBIU COUNTY.
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Transcript of SIBIU CRAIOVA PITESTI DACIA FORD FIGURES ABOUT SIBIU COUNTY.
SIBIUSIBIU
CRAIOVACRAIOVA
PITESTIPITESTI
DACIA
FORD
FIGURES ABOUT SIBIU COUNTYFIGURES ABOUT SIBIU COUNTYFIGURES ABOUT SIBIU COUNTYFIGURES ABOUT SIBIU COUNTY
DEVELOPMENT MILESTONESDEVELOPMENT MILESTONES
1886 First official attestation1970 The real development of company begins as a result of contracting the MAN
license for trucks and buses1991 COMPA S.A. SIBIU joint stock company1996 KRUPP BILSTEIN COMPA (Joint Venture)1998 KRUPP COMPA SPRINGS (since 2006 - STYRIA GROUP) (Joint Venture)1999 COMPA S.A. SIBIU: entirely privatized2001 HONEYWELL – SOP turbocharger components2001 Spin Off: COMPA IT; ENERCOMPA; TRANSCAS 2003 FUJI KIKO - SOP steering column components2003 KOYO - SOP– steering gear components 2004 BOSCH ED - SOP– wiper system manufacturing2005 DAIKIN – SOP - air-conditioning equipment2005 TRAINING CENTER (for CNC machines and manufacturing techniques)2007 DELPHI - SOP – injector2008 HAULOTTE - SOP – welded structures2013 BOSCH - SOP – common rail2013 DACIA – RENAULT new businesses2014 Start of HOT FORGING production
OVER 125 YEARS OF CONTINUOUS DEVELOPMENTOVER 125 YEARS OF CONTINUOUS DEVELOPMENT
Cold coiled springsCold coiled springsrange of wire ø 0.2 ÷ 10 mmrange of wire ø 0.2 ÷ 10 mm• compression springs compression springs • traction springstraction springs• torsion springstorsion springs• flat spiral springsflat spiral springs• special springsspecial springsdestination: destination: automotive industry, electrical & industrial equipment
Hot coiled springsHot coiled springsrange of bar ø 10 ÷ 36 mmrange of bar ø 10 ÷ 36 mm• compression coiled springs compression coiled springs • traction and torsion springstraction and torsion springsdestination: destination: automotive industry (suspensions, brake cylinder), railway vehicles, industrial equipment
Steering system componentsSteering system componentsHydraulic steering gear for trucks Hydraulic steering gear for trucks and buses initially under a ZF and buses initially under a ZF licenselicense
Single and double pneumatic Single and double pneumatic brake cylindersbrake cylindersdestination: destination: trucks, buses and trailers
Brake equipmentBrake equipment• valves• controllers• regulatorsdestination: destination: trucks, buses, tractors, trailers, industrial equipment
Heavy duty telescopic shock Heavy duty telescopic shock absorbersabsorbersdestination: destination: trucks, buses, trolley buses, railway vehicles
HISTORY: LICENSES 1970 – 1975 HISTORY: LICENSES 1970 – 1975
Leaf springsLeaf springsdestination: destination: trucks, buses, trolley buses, commercial vehicles and off road cars, trailers, etc.
Drive shaftsDrive shaftsDrive shafts, double joint shafts, Drive shafts, double joint shafts, universal joints kits and universal joints kits and componentscomponentsdestination: destination: trucks, buses, tractors, industrial plants, commercial vehicles
MISSION:MISSION: We want to build a secure future for our shareholders, employees and community.
VISION:VISION: A company that brings local industrial tradition among players in the global automotive industry.
VALUES:VALUES: understanding and respect for the client building a high performance organization self-confidence compliance with the laws honest communication respect for the environment investment in people
COMPA MISSION, VISION, VALUES COMPA MISSION, VISION, VALUES
COMPA STRATEGY COMPA STRATEGY
higher added value for customers based on diversity of skills (CNC machining and high precision assembly)
development of high complexity automotive products and services
develop as an integrated supplier for its clients (heat treatment; surface protection; forging) expand the non-auto businesses (industrial equipment, processing and assembly equipment, stamping, tools,
springs) finding new important clients in order to increasingly secure Compa’s future
COMPA has chosen to use a house to illustrate the production system and to build a strong house requires human knowledge and perseverance, the desire to do the job well and last but not least, teamwork.To ensure the sustainability of CPS house for a long time, we must first build a solid foundation and then build the pillars of the house. Foundation of the house is made up of five elements: Teamwork, 5S method, Standards, Muda Elimination and TPM and its pillars are: TFM, Employee involvement, TQC and TSM.
The continuous improvement – Kaizen ensures application of continuous improvement techniques across all existing processes and activities within the company.One of the goals of top management is implementation of Compa Production System in the entire company.COMPA Production System (CPS) is a method designed to help each department and workshop to grow towards excellence.
COMPA PRODUCTION SYSTEM (CPS)COMPA PRODUCTION SYSTEM (CPS)
MANAGEMENT SISTEMSMANAGEMENT SISTEMS
2003 - ISO-TS 16949
2009 - OHSAS 180011997 - ISO 9001
2003 - ISO 14001
2015 Target: Global Integration Quality, Environment, Health & Safety Systems
GENERAL SHAREHOLDER’S ASSEMBLYGENERAL SHAREHOLDER’S ASSEMBLYEXECUTIVE DIRECTORS FINANCIAL AUDITORS
COUNCILORS - PROJECTS MANAGERSCOUNCILORS - PROJECTS MANAGERS
MANAGEMENT REPRESENTATIVE FOR QUALITY, ENVIRONMENT & O H SMANAGEMENT REPRESENTATIVE FOR QUALITY, ENVIRONMENT & O H SOctavian SUCIUOctavian SUCIU
CONTINUOUS IMPROVEMENTCONTINUOUS IMPROVEMENTCosmin TAKACSCosmin TAKACS
GENERAL MANAGERGENERAL MANAGERIoan DEACIoan DEACChairman & CEO
Marius DRAGOMIRMarius DRAGOMIRChief EngineerD-tru OPRITOIUD-tru OPRITOIU
Chief Engineer
Mircea MORARIUMircea MORARIUDeputy Director
MANAGEMENT MANAGEMENT & HR& HR
Ioan FIRIZAIoan FIRIZADirector
Human Resources
Training Center
Occupational Safety & Health
TECHNICALTECHNICAL
Florin ACUFlorin ACUDirector
Project Managers
Product Design
Technological Process Design
Product Testing Laboratory
FINANCEFINANCE
Ioan MICLEAIoan MICLEADirector
Controlling
Financial - General Accounting
LOGISTICSLOGISTICS
Bogdan MUNTENASBogdan MUNTENASDirector
Production logistics
Purchasing logistics
Warehouse - Internal flow
Customs office
Sales Logistics
SALESSALES
Tiberiu BUCURTiberiu BUCURDirector Marketing
Sales
PURCHASINGPURCHASING
Dan BAIASUDan BAIASUDirector
Purchase
Supplier Development
QUALITY &QUALITY &ENVIRONMENTENVIRONMENT
Dorin HERBANDorin HERBANDirector
Measurements, Analysis & Testing
Management of Measurement Equipment
Product /Process Control
PRODUCTIONPRODUCTION
Liviu ROTARU Ilie NISTORLiviu ROTARU Ilie NISTORDirector Director
POWER PLANT MAINTENANCEPOWER PLANT MAINTENANCE
ORGANIZATIONAL STRUCTUREORGANIZATIONAL STRUCTURE
COMPA AssociationCOMPA Association54.6% 54.6%
Other Other ShareholdersShareholders
45.4%45.4%Romanian legal entity
23.65%
registered sole trader in Romania - 9.51%
foreign legal entity12.00%
foreign registered sole trader - 0.24%
COMPA at the Bucharest Stock Exchange- 2013
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COMPA ON THE STOCK MARKETCOMPA ON THE STOCK MARKET
total personnel: 1746 (31.12.2013)total personnel: 1746 (31.12.2013)
ORGANIZATIONAL STRUCTUREORGANIZATIONAL STRUCTURE
DACIARENAULT
DELPHIBOS
TKBC
FUJIKIKO
JTEKT
HONEYWELL
FRAUENTHALAUTOMOTIVE
BOSCH
FAURECIA
HAULOTTEGROUP
DAIKIN
SCHAEFFLERGROUP
COMPA MAIN CUSTOMERSCOMPA MAIN CUSTOMERS
TAKATABOSCHMAHLE
MACHINED PARTS MACHINED PARTS
DELPHI
JTEKT
HONEYWELL
BOSCH
STAMPED PARTSSTAMPED PARTS
BOS
SPRINGS SPRINGS
WELDED COMPONENTS WELDED COMPONENTS
for non-automotive industry
for automotive industry
Welding equipment
SPECIAL MACHINES & INDUSTRIAL EQUIPMENTSPECIAL MACHINES & INDUSTRIAL EQUIPMENT
Surface treatment equipmentAutomatic assembly lines
Phosphating line Ca-Zn
MOULD AND STAMPING DIESMOULD AND STAMPING DIES
NEW INVESTMENT - FORGINGNEW INVESTMENT - FORGING
Press force: 21000 kNPress force: 21000 kNassembly
forged flange machined flange
machined pipeforged pipe
forged flange coupling (3D model)
assembly (3D model)
Windscreen wiper blades
• windscreen wiper blades for cars with left-hand or right-hand wheel as well as for the driver part and also for the passenger
(LHD DS/PS; RHD DS/PS)• windscreen blades for the back windscreen (RS)• windscreen blades for headlights• components for the quick change of rubber (refill)
Windscreen wiper arms
• windscreen wiper arms that are connected with the wiper blade with metallic structure (classic) and with help of a hook adapter type (hook WAA)
• windscreen arms that connect with an aero blade with help of a side lock (Side Lock WAA)
• windscreen arms that connect with a aero blade with help of a connection element (Top Lock)
• windscreen arms double articulated
Aluminum joints
In the workshop, the aluminum joints are machined and reamed following to be used in windscreen wiper arms.The machined joints assemblies will be made with shifts and bushes.
Subassemblies and windscreen wipers componentsSubassemblies and windscreen wipers componentsSubassemblies and windscreen wipers componentsSubassemblies and windscreen wipers components
Final customers: OE: Scania; Volvo; Nissan, Caterpillar, Ferrari; OES: DC, Iveco; BMW; Volvo; Volkswagen; Nissan; Citroen
BOSCH ProjectBOSCH Project
Common rail Common rail
Final customers: GMPT; BMW; FPT; TOYOTA; PSA; HMC / KIA
December, 2013SOP Common Rail part of
the injection system
BOSCH ProjectBOSCH Project
Power tools Power tools protective covers
strikers
springs
BOSCH ProjectBOSCH Project
Final customers: SISU tractors
Center HousingCenter Housing
July, 2013SOP center housing for
Bosch Mahle TurboSystems
BMTS ProjectBMTS Project
- Considering that these parts are components of the turbocharger assembly, which ensure increasing yield for car engines, customers demands are very high and the technological processes are very accurate; the dimensional, position and shape deviations are in microns.
- The quality is certified by control equipment specific to pinions, both on production lines and our own laboratory on measuring centers, SPC, 2D measuring columns and tridimensional equipment.
HONEYWELL Project
Subassemblies and turbocharger componentsSubassemblies and turbocharger components
HONEYWELL Project
Subassemblies and turbocharger componentsSubassemblies and turbocharger components
nozzle rings central housing with double water and oil cooling circuit rolls assembled nozzle rings
Final customers: FIAT; OPEL; RENAULT; PEUGEOT; CITRÖEN; MERCEDES; BMW; VOLKSWAGEN
nozzle holder body (NHB) nozzle
DELPHI Project
Subassemblies and injector componentsSubassemblies and injector components
DELPHI Project
Subassemblies and injector componentsSubassemblies and injector components
parts of injector systems for different parts of injector systems for different automobile typesautomobile types
Final customers: GM; KIA, VOLKSWAGEN; DAIMLER CHRYSLER; PSA Peugeot Citroën; RENAULT; SSANGYONG; YUCHAI; HYUNDAI
The pinions are intended for steering gears assemblies with manual, hydraulic or electrical assistance.The obtained product is integrated in the automobile and vans steering system.The quality is certified by control equipment specific to pinions, both on production lines and in our own laboratory.
Final customers: TOYOTA; NISSAN; RENAULT; PEUGEOT; CITROEN; MERCEDES
JTEKT Project
Pinions for steering gearsPinions for steering gears
JTEKT Project
Pinions for steering gearsPinions for steering gears
FUJI KIKO Project
Subassemblies and components for steering columnsSubassemblies and components for steering columns
FUJI KIKO Project
Subassemblies and components for steering columnsSubassemblies and components for steering columns
Final customers: NISSAN (QW) Europe; NISSAN (QW) USA; TOYOTA (B0); TOYOTA (Yaris)
Intermediate axes for steering columns
The products are designated for the steering systems, respectively steering columns for auto vehicles and vans.These are collapsible for the driver’s protection in case of accidents.
Piping for diverse applications in the cooling and heating systems
Materials• copper pipes: diameters comprised between 3 – 42 mm, starting from capillary tubes and up larger pipes• special pipes: T-s and components from brass: Ø 10 ÷ 18 mm cooper and brass
DAIKIN Project
Air-conditioning equipmentAir-conditioning equipment
DAIKIN Project
Air-conditioning equipmentAir-conditioning equipment
THYSSENKRUPP BILSTEIN COMPA Project
Shock absorbers componentsShock absorbers components
THYSSENKRUPP BILSTEIN COMPA Project
Shock absorbers componentsShock absorbers components
Final customers: MERCEDES A-KLASSEMERCEDES B-KLASSE
HAULOTTE ProjectHAULOTTE Project
Welded structuresWelded structures
Chemical & mechanical laboratory - testing and analysisChemical & mechanical laboratory - testing and analysis
- physical and mechanical tests, metallographic and chemical – in the field of industrial mechanical processes and protective coatings area;- analysis of emission and immission - in the field of environmental
protection area.
Calibration and repair services for measuring instrumentsCalibration and repair services for measuring instruments
Calibration of measuring instruments Repair of measuring instruments
Metrology lab ensures precision, quality and reliable services within a facility of the Western European level.
The laboratory is certified by the Romanian Bureau of Legal Metrology according SR EN ISO/CEI 17025:2005 for calibration in following areas:
lengths; weights – strengths – pressures - hardness; temperature – electrical;
SERVICES SERVICES
SERVICES SERVICES
METAL COATING• Zinc coating low acid (in drums or on devices)• Phosphating
Phosphating mechanized equipment – made in Compa Phosphating equipment – VBH – producer Eisenmann AG
• Browning
PAINTING• water paint• powder paint• KTL painting (priming)
Surface protectionSurface protection
Heat treatmentHeat treatment
PEKAT line• Carburizing, hardening, normalizing – in ENDO atmosphere • Tempering, annealing (100°C to 700°C)
Gross weight charge: 250 kgMaximum dimensions: 900x600x450 mm
TQ4-E line• Carburizing, hardening, normalizing – ENDO atmosphere• Annealing, tempering (100°C to 700⁰C)• Deep freezing (temp. up to -100⁰C)
Gross weight charge: 300 kg Maximum dimensions: 800x500x450 mm
SERVICES SERVICES
SERVICES SERVICES
COMPA - EDS workshop for Service concerning Cardanic Transmissions repairs drive shafts for longitudinal transmission and double drive (planetary) shafts for transverse transmission of the trucks and lorries from car parks belonging to Romanian and foreign transporters.
We ensure driveshaft service for: lorries, vans, land cars, rolling material, building machines, industrial machines, farming machines.The main car brands for which we can provide service for drive shafts are: Volkswagen, Iveco, Ford, Volvo, Fiat, MAN, DAF, Roman, Renault, Mercedes, etc.
COMPA – EDS Service for cardanic transmissionsCOMPA – EDS Service for cardanic transmissions
TOP PROCESSES & TECHNIQUESTOP PROCESSES & TECHNIQUES
Process developmentProcess development examples implemented successfully in production:• Automation through robots of processing cells for the manufacturing of
blank injectors’ bodies• Prototyping cell for turbocharger components.• EDM process extension of components for dies, molds, devices and 5-axis
machining process extension• Extending of tempering treatment with controlled atmosphere type ENDO• Improvement of the phosphating process• Improving of the processes for mechanical-welded parts: bending, punching and high speed cutting, CNC machining, mechanical hardening, flow painting • Precision punching• Integration of primary processes: cutting, forging, rough machining• Improving of electrostatic painting for wiper components• Expanding of production capacity: semi-automatic assembly lines with flow control and POKA-YOKE system, high productivity equipment in 2,3 and 5 axes, deep drill machines, coiling spring machines.
RESEARCH AND DEVELOPMENTRESEARCH AND DEVELOPMENT
Product developmentProduct development• together with our customers (Honeywell; Haulotte; Dacia)(common rail brushing bench, pulley endurance test bench; stamping; spring)
• by ourselves (stamping dies, industrial equipment)
RESEARCH AND DEVELOPMENTRESEARCH AND DEVELOPMENT
FIGURESFIGURES
EXPORTEXPORTM
il Eu
ro
INVESTMENTSINVESTMENTS
Mil
Euro
(% tu
rnov
er)
0.73%
14.3%
1.34.2%
415.4%
819.5%
8.613.8%
9.614.1%
1516.6%
13.415.9%
3.66% 2.8
2.9%
9.68.6%
10.99.6%
76%
2013 TURNOVER STRUCTURE2013 TURNOVER STRUCTURE
Export75%
Domestic25%
OE92%
AM 8%
COMPA AT A GLANCECOMPA AT A GLANCE
COMPA AT A GLANCECOMPA AT A GLANCE