TheWorld Leading

Megamat®Vertical CarouselAutomated Storage and Retrieval System

www.KardexRemstar.com/Megamat

Megamat Vertical CarouselKardexRemstar Megamat® vertical carousel consistsof shelves that rotate up or down via the shortestpath, automatically delivering items to an ergo-nomically positioned pick window.The verticaldesign maximizes the use of overhead space and canrecover up to 75% of the floor space required fortraditional shelving systems.

KardexRemstar vertical carousels are available in awide range of heights, depths and widths to meetvirtually any storage and retrieval requirement.More than 16,250 standard configurations areavailable. They are compatible with an entire suiteof soOware and controls to meet standard andunique applications.

Save Up to 75% Floor Space

TheMegamatVertical Carousel Is theTop Performer

Reliability:Megamat vertical carousels have a higher MTBF(MeanTime Between Failure) rates than most household appliances.An emergency hand crank (option) makes inventory available 24-7regardless of available power.

Security: Protect and/or secure single or multiple items. Control inventoryand parts by restricting and tracking access. Optional security doors canrestrict users to a specific item or items for maximum restricted access.

Ergonomics: Shelves and roll out drawers are delivered to an ergo-nomically optimized work height. This OSHA friendly design helpseliminate the need for workers bending, reaching, squatting or climbing.

Reduced Labor Costs: Items are automatically presented to theoperator, eliminating wasted walk and search time. An integratedpick-to-light system immediately identifies the item and quantityto pick or store, increasing productivity.

Save Floor Space: By taking advantage of unused overhead space,theMegamat vertical carousel recovers up to 75% of the floorspace typically required by shelving and drawer systems.

Service: The largest field service and installation team in North Americaand the world is available 24 - 7 - 365.With hundreds of licensedtechnicians in North America, four parts and service depots and millionsof dollars of parts distributed from coast to coast, KardexRemstar helpskeep your operation up and running.

Smallest Footprint: TheMegamat carousel requires the least amount offloor space of any automated system.

Accuracy: Integrated QuickPick® family of pick-to-light devices includingtheTiC (Transaction Information Center), bar code scanning and soOwareprovide the highest levels of accuracy.

Inventory Control: The benefits of increasing inventory turns andreducing inventory levels become reality. From a stand-alone unit toinventory management soOware to full system integration into an existingWMS, ERP and legacy host system, KardexRemstar can provide the bestsolution for your business requirements.

LinkMultiple Floors: Share one unit with multiple operations by linkingfloors and/or areas using up to four customizable pick windows.

Flexibility: Easily add, remove or move shelves on each carrier in as littleas half inch increments. A wide selection of carrier sizes and options areavailable to meet current or changing requirements.

Clean Inventory: TheMegamat carousel is fully enclosed and has alocking door to help assure items stay fresh and clean.

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Before AGer

100% Ergonomic Access

Before AGer

Increase Productivity By 2/3

Before AGer

99.98% MTBF Reliability

Up To

17,520 HoursRunning!

Only 12 HoursSchedule Maintenance

ScheduledMaintenance

EmergencyAccess

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Store Almost Anything inMegamat CarouselsKardexRemstar Megamat vertical carousels are designed to handle a broad range of storage and retrieval applications in manufacturing,distribution, retail warehouse and oSce operations. Shelves can be equipped with inserts, roll out drawers and specialty holders ,and can be configured to hold items, totes, containers, cases and cartons.

Stored Items Can Include:•Boxes•Can Reels•Dies•Fasteners•Finished Goods•Fixtures•FOSBES

•FOUPS•Labels•Laboratory Equipment•Lista® Drawer Inserts*•Pharmaceuticals•Raw Materials•Reels

•Samples•Spare Parts•Tools•Vials•Work in Progress•And Virtually All SmallParts Inventory

Up To FourAdditional PickWindowsand counters can beadded to providemulti-user access.

Easy PC And SoGwareIntegrationthe largest suite of inventorymanagement soOware andmiddleware options available.

Fully Enclosed CarrierGuiding Systemfor smooth and reliable usage.

Roll Out Drawerswith partitions anddividers provide greaterdensity and ergonomicaccess.

Carriers & ShelfLevels Areavailable in a variety ofpitches, widths, depthsand styles.

Protectionboth product andpersonnel photocells andmechanical failsafeprovides protection inevery unit.

Controlled Access (option)allows users to monitor accessto specialty tools and items.Integrated light indicators,sirens and video cameraprovide constant monitoring.

Painted In Any RAL Colorto match any facility decor orcorporate standards.

All Maintenanceis completed from the front accesspanels, allowing side-by-side orback-to-back configuration ofmultiple units.

LifetimeMotorWarrantyassures users of yearsof reliable usage.

Automatic ChainTensioninghelps keep the chain init’s proper runningspecifications aiding inthe reduction of wearand potential down time.

Single Access Drivemotor for easy maintenance.

“Golden Zone”all items are stored and retrievedwithin an ergonomic “GoldenZone” for operator comfortsafety and accessibility.

Pick-To-Light Systemquickly identifies the pickslocation, quantity descriptionand more.

Security Doorcloses and locks toprotect all material.

Intuitively DesignedControls

Work Countersare available in a varietyof materials and customconfigurations to meetunique applications.

Tool, Die, Fixture& Cutter Grind

Samples andDocumentation

Clean RoomManufacturing

Label andShipping Material

Order Consolidationand Buffering

Point-of-UseDispensing

of High-Value Tools

Parts andInventory

QualityControl

OrderDistribution

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Manag

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Increase Your Bottom Line...From turnkey stand-alone units to fully integrated systems, KardexRemstar can provide the planning, design, consultation, risk analysisand mitigation, systems integration, project execution and, most importantly, 24-7 local service for the life of the system.

Lean Manufacturing & Distribution, JIT, SixSigma and Good Manufacturing Practices (GMP)To remain competitive, facilities are looking fornew ways to improve their operations andeliminate waste. The KardexRemstar Megamatvertical carousel helps enable these best practicesby conserving floor space and reducing labor whiledriving higher levels of throughput, productivity,and accuracy.

The Megamat carousel system can help youexcel in these key lean principles:

1. Overproduction2. Wait Time3. Transportation4. Processing5. Inventory6. Motion7. Defects

Fast Payback Through Rapid ROIKardexRemstar customers oOen find a Return on Investment (ROI) for the Megamatvertical carousels to be 9-18 months with an Internal Rate of Return (IRR) of over 40%.You can calculate your annual savings and payback potential by using the online ROI/IRRCalculator atwww.KardexRemstar.com/roi or call and we’ll be happy to visit yourfacility and provide you with the results.

Standard Operator Control• Large LCD display with graphic design feature, background

illumination, high contrast, low glare, and easy reading.

• Easy storage and retrieval functions using numeric keypadand control keys.

• All information is in plain text, not coded.

• Connection of peripheral equipment via soOware such asprinters, bar code readers, scales, additional displays,alpha-numeric keyboards and monitors.

• Open system with RS232, RS422, RS485 and Ethernetwith CAN-BUS options.

Sustainable DesignKardexRemstar Megamat vertical carousels reduce the amountof physical space required for storage. This allows smallerbuildings to be constructed that can operate more energyeSciently. In fact, KardexRemstar vertical carousels can reducethe building construction footprint by up to 15%, and whenused to replace existing storage systems, can oOen eliminatethe need for new building construction altogether.

Environmental Stewardship— Performance —

Social Responsibility— Ergonomics —

Economic Prosperity— Productivity —

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Features & Options... LetsYou Create thePerfect SystemThe Megamat vertical carousels combine high density storage

with outstanding reliability. Multi-purpose carriers allow shelflevels to be adjusted quickly and easily. Each carrier can be equippedwith roll out drawers, security locks, partitions and dividers, rolledgoods and many more.

Standard Features & Options:• Multiple access windows• Roll out drawers• Security doors• ESD protection• Automatic doors• TiC (Transaction Information Center) pick-to-light technology• Controlled user access• Painted any RAL color• Bar code integration• RemStore® totes and containers designed for the Megamatcarousel can provide up to 15% additional storage capacity

• OSHA friendly• A full suite of inventory management soOware• Local 24/7 factory licensed service• New or existing Lista® drawer inserts can be used*

Special Features & Options:• Installation in class 10 – 100,000 clean rooms• Refrigerated and freezer models• Atmospheric sealing• Robotic interface• Work counters designed to facilitate order pickingand special needs

Environmentally ControlledMultiple environments including clean room,humid, dry, temperature and combinations areavailable for mini environments, storage, bufferand pass through requirements.

Roll Out DrawersDurable and easy gliding roll out drawers help puteverything at your fingertips. Additional partitionsand dividers provide incredibly flexible andmigration free high density storage options.

Controlled AccessAn integrated system of photo beams, securitysirens and a camera allow controlled access to allitems stored in a Megamat carousel. If operatorstake any item not allowed a siren is activated, aphoto is sent to the supervisor and a log in thesoBware is created automatically.

Connect Multiple Floors & DepartmentsStandard units can reach up to 32 feet tall and haveup to four pick windows to link multiple floors andwork areas with access to the same inventory. Idealfor work-in-progress, pass through, buCer andstorage requirements.

* trademark owned by Lista International

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To improve operator productivity, throughputand accuracy levels KardexRemstar oCersseveral integrated pick-to-light, hardware andsoBware technologies to matchmost needsand applications.

Integrated Technologies

Pick-To-Light

TiC (Transaction Information Center) LightsThis dynamic pick-to-light system provides discreteitem identification in 1/10 inch increments. Thesystem also communicates descriptions, quantityand other messages required to reach 100% accuracy.This messaging system is easily customized to meetmost standard and unique requirements.

Conveyor & Batch Picking StationsIntegrated workstations used for batchpicking and replenishment can be designedto meet any facilities requirements. Fromconveyor to carts a system to meet eachorganizations business needs can beintegrated.

Bar Code ScannersFast and easy integration of bar codescanners for order identification,picking and verification.

Robotic InterfacesPrecision operation and automatic trayextraction can allow robotic integrationfor multiple applications. Ideal for pharma-ceutical, distribution, manu-facturing,semiconductor and other applications.

RemStore® High DensityTotesCreates up to an additional 15% storagecapacity. Integrated Catch-Hook™ designprovides easier and faster part storageand retrieval.

Largest Suite ofSoGware AvailableKardexRemstar oCers the largest selection, and bestsupported soBware solutions in the industry. From ourown suite of “plug & play” FastPic® soBware andmiddleware to customized solutions, KardexRemstarhas been providing soBware solutions for decades.All KardexRemstar soBware solutions can interfacewith the majority of tier one and tier twoWMS andERP providers.

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Customer SatisfactionA customer for life is a KardexRemstar tradition,not a goal. The best indication of how your systemwill be handled is how a company treats all itscustomers. We are happy to provide an extensivelist of leading companies and organizations thately on KardexRemstar to keep their inventoryaccessible and operations eScient. We welcome you tocall or visit:www.KardexRemstar.com/customersto hear, read and see what KardexRemstar verticalcarousel users are saying about their experience.

WarrantyFactory certified two year standard and third yearoptional warranties help assure your investment isworking and operating to factory specifications tooptimize your application. Also, KardexRemstar willreplace free of charge any KardexRemstar verticalcarousel drive motor that fails under standardmaintenance and operating conditions for the life ofthe system.

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QualityMore than 160,000 successful systems installed worldwide.KardexRemstar vertical carousels are manufactured to assurethe highest levels of quality and reliability.

A fully automated manufacturing facility helps maintain ISO9001, 14001, TUV & CE registrations. This investment providesour customers with consistent quality and the benefits of volumeproduction. We are always delighted to provide guided tours ofour facilities.

KardexRemstarService AdvantageKardexRemstar has more than 500 factory trained, licensedtechnicians available with the parts you need when you need them,24 hours per day, 7 days a week.

KardexRemstar uses a combination of strategically located regionaloSce based technicians, a central phone support staP, and theextensive reach of our thoroughly invested dealer network combinedwith immediate access to spare parts to help protect your operationsfrom costly down time.

All KardexRemstar certified technicians pass rigorous training coursesto achieve licensing, and are re-certified annually with a focus onsafety, to assure the best quality nationwide support network forKardexRemstar equipment.

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FREE Space Savings Analysis

Schedule a no cost/no obligation Space andProductivity Analysis at your facility by alocal KardexRemstar representative to learnhow KardexRemstar vertical carousels can saveyou time andmoney and improve your overallbusiness eSciency.

24-7 Customer Service

Hundreds of factory-trained, licensedtechnicians are available with the parts youneed when you need them.

Comprehensive Suite of Software

KardexRemstar oPers the largest range, andbest supported soOware solutions in theindustry. From our own suite of“plug & play”FastPic® soOware and middleware tocustomized solutions, KardexRemstar has beenproviding soOware solutions for decades.

Megamat Vertical Carousel Specifications

Unit

Carrier

Height (inches) 91.74 393.31

Width of Unit (inches) 109.13 153.58

Depth of Unit (inches) 49.5 69.8

Total Unit Capacity (Ibs) 11,000 33,000

Number of Carriers 9 60

Rotation Speed 4.92 4.92(inches/seconds)

Imbalance Load (lbs) 1,760 4,620

MaximumMinimum

MaximumMinimum

Width (inches) 92.4 127.95

Depth (inches) 16.7 24.6

Carrier Capacity (lbs) 396 1,430

Advantages At A Glance

All specifications are nominal and subject to change without notice.

GS-25F-0038M

41 Eisenhower Drive • Westbrook, ME 04092-2032 • 800-639-5805 • FAX 207-854-1610info@kardexremstar.com • www.KardexRemstar.com

© KardexRemstar Equal Opportunity Employer B-2019-10-1008