SHS12000 / SHS12000R Generator Parts ManualB1.Parts-Manual... · 4144 Boomer Line St. Clements, ......
Transcript of SHS12000 / SHS12000R Generator Parts ManualB1.Parts-Manual... · 4144 Boomer Line St. Clements, ......
Surge-Master by EMB Mfg.
Rev A # 210417SHS12000 Series.Rev,10. Parts Manual.260816
Refer to the operators manual for safe operation and maintenance
EMB Manufacturing Inc.4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada
Ph: (519) 699-9283 · Fax: (519) 699-4146www.surgemaster.ca
BY EMB MFG
SHS12000 / SHS12000RGenerator Parts Manual
Starting with S/N’sSHS12000 - 121001
SHS12000R - 122001
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 2 of 12 For threaded parts installation, refer to the torque charts in this manual.
Foreword
Surge-Master has prepared this parts manual to assist customers in ordering quality OEM replacement parts.
Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to prolonging the life of your Surge-Master product. Please refer to this manual before ordering any replacement parts.
All information contained in this parts manual is based on the latest product specification available at the time of printing this manual. If your product differs from the specifications contained within this manual contact Surge-Master for information.
Surge-Master reserves the right to alter specifications on their products at any time.
Reproduction of this parts manual of any kind is prohibited without prior written permission from Surge-Master.
For parts and information please contact your dealer. If your dealer is no longer available please go to our website: http://www.surgemaster.ca and click on ”PARTS INFORMATION”.
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 3 of 12 For threaded parts installation, refer to the torque charts in this manual.
Table of ContentsBolt Torque.................................................................. 4SHS12000 / SHS12000R Main Assembly ................... 5Engine / Generator Assembly .................................. 6Frame Assembly ........................................................ 7Electrical Panel Assembly ........................................ 8Fuel Tank Assembly & Fuel Lines .............................. 9Wiring Diagram ........................................................ 10Label Layout ............................................................. 11Accessories .............................................................. 12
1 Drive End Bracket 03917001432 Fan 03920000333 Rear Bearing 6205-2RS 03903025114 Diode D2/125 25A 99103560505 Varistor 99103840056 Capacitor # :see list below
GECAP31MF Capacitor, 31.5 MFZGECAP40MF 40 MF CAPACITORGECAP14MF Capacitor, 14 MFZGECAP20MF Capacitor, 20uF
Alternator: Mecc Alte Inc. S20FS-160A
Below are alternator parts available from EMB, Mfg.For other parts and maintenance or repair information please refer to the
Mecc Alte alternator manual that shipped with the generator.
Find the value of the capacitor in your alternator, and match it to the
list shown.
Exercise extreme caution when working
with exposed wiring of the alternator,
be aware that high voltage discharge
of the capacitor is a danger.
Alternator maintenance should be performed by trained personnel only.
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 4 of 12 For threaded parts installation, refer to the torque charts in this manual.
1/4" 8 6 12 9 17 125/16" 13 10 25 19 36 273/8" 27 20 45 33 63 457/16" 41 30 72 53 100 751/2" 61 45 110 80 155 1159/16" 95 60 155 115 220 1655/8" 128 95 215 160 305 2203/4" 225 165 390 290 540 4007/8" 230 170 570 420 880 6501" 345 225 850 630 1320 970
Bolt Torque*
SAE 2 (N.m) (lb-ft)
SAE 5 (N.m) (lb-ft)
SAE 8 (N.m) (lb-ft)
Bolt Diamter
"A"
ENGLISH TORQUE SPECIFICATIONS
M3 0.5 0.4 1.8 1.3M4 3 2.2 4.5 3.3M5 6 4 9 7M6 10 7 15 11M8 25 18 35 26
M10 50 37 70 52M12 90 66 125 92M14 140 103 200 148M16 225 166 310 229M20 435 321 610 450M24 750 553 1050 774M30 1495 1103 2100 1550M36 2600 1917 3675 2710
BoltDiameter
"A"
Bolt Torque*8.8
(N.m) (lb-ft)10.9
(N.m) (lb-ft)
METRIC TORQUE SPECIFICATIONS
CHECKING BOLT TORQUE
The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. Replace hardware with the same strength bolt.
Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
* Torque value for bolts and capscrews are identified by their head markings.
Bolt Torque
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 5 of 12 For threaded parts installation, refer to the torque charts in this manual.
SHS1
2000
Mai
n A
ssem
bly
Batte
ries a
re no
t inclu
ded
with
gene
rator
s but
are
avail
able
for or
der,
see
your
deale
r for
detai
ls
18
11
23
15
4
1926
23
25
24
17
20
1314
922
21
1621
1
10
21
514
7
12 614
8
See E
ngine
/ Ge
nera
tor D
etail
See F
uel T
ank
Ass'y
Deta
il
See C
ontro
l Pa
nel A
ss'y
Batte
ries a
re no
t inclu
ded
with
gene
rator
s but
are
avail
able
for or
der,
see
your
deale
r for
detai
ls
18
11
23
15
4
1926
23
25
24
17
20
1314
922
21
1621
1
10
21
514
7
12 614
8
See E
ngine
/ Ge
nera
tor D
etail
See F
uel T
ank
Ass'y
Deta
il
See C
ontro
l Pa
nel A
ss'y
BOM
IDPa
rt No
.De
scrip
tion
Qty
140
66A7
02As
semb
ly, C
ontra
ctor S
eries
Pan
el1
240
67A8
03Fu
el Ta
nk A
ssem
bly1
340
67W
805
Skyh
ange
r Weld
ment
14
4067
L832
Batte
ry St
rap
15
4067
L817
1-5/1
6" O
ffset
Gen P
late
16
4067
L824
Engin
e Mou
nt Pl
ate1
7Z6
5407
Alter
nator
, 12.0
kVA
18
Z471
67Ho
nda G
X630
RVXE
1, Ta
per x
Rop
e1
Z662
16Ge
nera
tor C
ontro
l, AVR
/AI H
P - S
HS12
000R
110
Z714
12He
x Bolt
, 7/16
NC x
1-1/4
"1
11Z7
1420
Hex B
olt, 7
/16NC
x 2"
212
Z722
41He
x Loc
k Nut,
7/16
NC2
13Z7
2503
Serra
ted F
lange
Lock
nut, #
10NF
214
Z725
21Se
rrated
Flan
ge Lo
cknu
t, 5/16
NC9
15Z7
2921
Wing
Nut,
1/4N
C2
16Z7
2956
Rive
t Nut,
5/16
NC x
150
1417
Z734
32Int
- Ex
t Too
th W
ashe
r, #1
02
18Z7
6711
Self-t
appin
g Scre
w, #1
0 x 1/
2"4
19Z7
8301
Mach
ine S
crew,
1/4N
C x 3
/4"2
20Z7
8303
Mach
ine S
crew,
#10N
F x 1
/2"2
21Z7
8319
Mach
ine S
crew,
5/16
NC x
3/4" L
ockin
g15
22Z7
9933
Isolat
or, 1
-9/16
" Dia
x 1" x
5/16
NC4
23Z9
3201
Batte
ry, 25
0CCA
124
Z932
08Ba
ttery
Cable
, Neg
ative
x 20
"1
25Z9
3209
Batte
ry Ca
ble, P
ositiv
e x 20
"1
26Z9
3403
Gard
en T
racto
r Ter
mina
l Pro
tector
- Re
d1
9Z6
6213
Gene
rator
Con
trol, A
uto-Id
le - S
HS12
000
1
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 6 of 12 For threaded parts installation, refer to the torque charts in this manual.
34
Gask
et inc
luded
wi
th mu
ffler
41
37
31
3632
38
39
30
40
35
33
34
Gask
et inc
luded
wi
th mu
ffler
41
37
31
3632
38
39
30
40
35
33
BOM
IDPa
rt No
.De
scrip
tion
Qty
3040
67L8
38Ac
tuator
Arm
- Go
vern
or1
3140
67L8
39So
lenoid
Mou
nt Br
acke
t1
3240
67L8
40So
lenoid
Mou
nt Br
acke
t1
33Z4
7167
Hond
a GX6
30RV
XE1,
Tape
r x R
ope
134
Z479
13Af
terma
rket M
uffler
, GX6
30/69
0 (Fil
ter S
ide)
135
Z656
04So
lenoid
, 10.3
lb ho
lding
force
136
Z725
03Se
rrated
Flan
ge Lo
cknu
t, #10
NF2
37Z7
7150
Hex B
olt, M
8x1.2
5 x 20
mm1
38Z7
7352
DIN
125 W
ashe
r, M8
139
Z783
03Ma
chine
Scre
w, #1
0NF
x 1/2"
240
Z793
08Do
me H
ead R
ivet, 1
/8" x
3125
241
Z654
07Al
terna
tor, 1
2kVA
1
Engi
ne /
Alte
rnat
or A
ssem
bly
Alte
rnat
or:
Mec
c A
lte In
c. S
20FS
-160
/ASe
e pa
rts c
hart
page
3Fo
r mai
nten
ance
or r
epai
r inf
orm
atio
n pl
ease
refe
r to
the
Mec
c A
lte a
ltern
ator
m
anua
l that
ship
ped
with
the
gene
rato
r.
Engi
ne:
Hon
da G
X630
RVXE
1, Ta
per x
Rop
e Fo
r mai
nten
ance
or r
epai
r inf
orm
atio
n pl
ease
refe
r to
the
Hond
a En
gine
man
ual
that
ship
ped
with
the
gene
rato
r.
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 7 of 12 For threaded parts installation, refer to the torque charts in this manual.
64
7565
6371
6171
60
67 746272
69
70
68
6673
7269
64
7565
6371
6171
60
67 746272
69
70
68
6673
7269
BOM
IDPa
rt No
.De
scrip
tion
Qty
6040
67L8
07Le
g, Lg
Fra
me R
H1
6140
67L8
07H
Leg,
Lg F
rame
LH1
6240
67W
801
Gene
rator
Stan
dard
Lg-F
rame
163
4067
W80
3Ax
le W
eldme
nt1
6440
67W
806
Weld
ment,
Han
dle Lg
.1
65Z1
2301
Cotte
r Pin,
3/32
" x 3/
4"2
66Z1
9909
Rubb
er B
umpe
r, 7/1
6" x
1"2
67Z3
4303
Sprin
g Plun
ger,
1/2" P
ress
x 1.1
" x 18
lbs
268
Z628
23Ru
bber
Gro
mmet,
5/8"
x 1/8
"1
69Z7
1217
Hex B
olt, 5
/16NC
x 1-
3/4"
270
Z722
21He
x Loc
k Nut,
5/16
NC2
71Z7
2521
Serra
ted F
lange
Lock
nut, 5
/16NC
872
Z731
22SA
E W
ashe
r, 5/1
6"4
73Z7
3223
Thick
Was
her,
5/16 x
0.12
5"2
74Z7
8319
Mach
ine S
crew,
5/16
NC x
3/4" L
ockin
g8
75Z9
1315
4.00-
6 NHS
2PR
2
Fram
e A
ssem
bly
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 8 of 12 For threaded parts installation, refer to the torque charts in this manual.
88
86
87
8990
82
99
85
101
84
9496
81
83
103
92
9897
91
8095
93
100
102
100
99
88
86
87
8990
82
99
85
101
84
9496
81
83
103
92
9897
91
8095
93
100
102
100
99
BOM
IDPa
rt No
.De
scrip
tion
Qty
8040
66L8
04Pa
nel, H
ome S
eries
181
Z626
16Th
erma
l Bre
aker
, 15A
x TC
1 OL1
282
Z626
210
30A
- Dou
ble B
reak
er1
83Z6
2628
42A
- Dou
ble B
reak
er1
84Z6
2813
Plug
, #18
185
Z628
27Ca
ble G
land,
18-2
5mm
186
Z634
03Re
cepta
cle, L
14-3
0 x 30
A x 1
25/25
0V1
87Z6
3404
Rece
ptacle
, L5-
30 x
30A
x 125
V1
88Z6
3406
Rece
ptacle
, 5-2
0R x
20A
x 125
V2
89Z6
3409
Rece
ptacle
, 14-
50R
x 50A
x 12
5/250
V1
90Z6
3410
Rece
ptacle
, 6-5
0R x
50A
x 125
/250V
191
Z645
01Vo
ltmete
r, 0-
150V
192
Z661
12Ro
cker
Swi
tch, 2
0A S
PST
1
BOM
IDPa
rt No
.De
scrip
tion
Qty
93Z7
2111
Hex N
ut, 1/
4NC
194
Z725
02Se
rrated
Flan
ge Lo
cknu
t, #10
NC2
95Z7
2511
Serra
ted F
lange
Lock
nut, 1
/4NC
196
Z727
51Ma
chine
Nut,
#10N
C2
97Z7
3431
Int -
Ext T
ooth
Was
her,
1/4"
198
Z761
14Fla
nge B
olt, 1
/4NC
x 1"
199
Z767
11Se
lf-tap
ping S
crew,
#10 x
1/2"
410
0Z7
8304
Mach
ine S
crew,
#6NC
x 3/8
"12
101
Z783
05Ma
chine
Scre
w, #1
0NC
x 3/4"
210
2Z7
8320
SEMS
Scre
w, #6
NC x
1/4" x
Exte
rnal
Tooth
8
Z948
2312
-14k
W A
VR C
ontro
l Pan
el De
cal -
SHS1
2000
R1
103
Z948
1412
-14k
W C
ontro
l Pan
el De
cal -
SHS1
2000
1
See w
iring d
iagra
ms fo
r
wirin
g har
ness
parts
numb
ers
Elec
trica
l Pan
el A
ssem
bly
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 9 of 12 For threaded parts installation, refer to the torque charts in this manual.
111
121 12
3
112
114
113
To E
ngine
To E
ngine
115
116
117
110
118
122119
120
111
121 12
3
112
114
113
To E
ngine
To E
ngine
115
116
117
110
118
122119
120
BOM
IDPa
rt No
.De
scrip
tion
Qty
110
Z767
14Se
lf-tap
ping S
crew,
#10 x
1/2"
Ova
l Hea
d Cou
ntersu
nk -
Blac
k Zinc
211
1Z9
3108
EPA
Ratch
et Fu
el Ca
p, Un
leade
d Fue
l x U
nven
ted w
ith T
ether
111
2Z9
3110
EPA
Remo
te Ve
nt, H
B04
111
3Z9
3111
Vent
Grom
met F
or Z
9311
01
114
Z931
18Fu
el Ga
uge,
Gene
rator
111
5Z9
3307
EPA
Fuel
Line,
1/4" x
3"1
116
Z933
20Fu
el Lin
e Clip
, 1/2"
OD
Hose
211
7Z9
3323
Fuel
Shut-
Off V
alve,
1/4" G
ener
ator
111
840
67W
802
Fuel
Tank
Weld
ment
111
940
67F8
01EP
A fue
l line
1/4"
ID x
26"
112
040
67F8
02EP
A fue
l line
1/4"
ID x
18.5"
112
140
67F8
03EP
A fue
l line
3/8"
ID x
6"1
122
Z933
08EP
A Ca
rbon
Can
ister
, 120
0cc
112
3Z9
3320
Fuel
Line C
lip, 1
/2" O
D Ho
se3
Fuel
Tank
Ass
embl
y &
Fuel
Lin
es
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 10 of 12 For threaded parts installation, refer to the torque charts in this manual.
Wiri
ng D
iagr
am
Pan
elLE
D
QD
250
Z656
03S
olen
oid,
Red
arr
3014
2
Aut
o-Id
leS
olen
oid
30A
125V
L5-3
0ST
RP
500
ON
OFF
RIN
G#1
0
Z645
01V
oltm
eter
,0-1
50VR
ING
250
GFCI
Twist
wire
s to
geth
er w
hen
pass
ing
thro
ugh
sens
or
W B W B
ON
OFF
Line
Load
Z779
03Fl
ange
Hea
d,M
6x1.
0x
12m
m
Vie
wFa
cing
Pan
el
20A
125V
5-20
R
30A
125/
250V
L14-
30
Pop
out
Bre
aker
,15
A
4067
T800
12-1
4kW
Wiri
ngD
iag.
vsd
1105
15
Gro
und
toal
tern
ator
fram
e
#Z62
336
12-1
4kW
Gen
erat
orB
undl
e#Z
6234
012
-14k
WA
VR
Wire
Bun
dle
STR
P50
0
STR
P50
0ST
RP
500
SSP
#6
SSP
#6
Conn
ectio
n Ty
pe
Conn
ectio
n Id
entif
icat
ion
Size
s:#6 #8 #1
00.
156”
0.25
0”0.
313”
0.50
0”0.
750”
Conn
ectio
n Ty
pe
Conn
ectio
n Si
ze
Mal
e/Fe
mal
e Q
uick
Disc
onne
ctSe
rrat
ed R
ing
Snap
Spa
deFl
ag Q
uik
Disc
onne
ctPi
ggy
Back
Qui
k Di
scon
nect
Strip
Spad
eRi
ngHo
okM
ale/
Fem
ale
Bulle
tLo
ck T
ab
QD
SR SSP
FQD
PQD
STRP
SPDE
RIN
GHO
OK
BLLT
LT
QD
250
Neu
tralB
onde
dto
Fram
e
Bre
aker
Sw
itch
Alte
rnat
or(A
UX
)C
apac
itor
AV
RC
apac
itor
#25
Z623
36W
hite
Neu
trala
tele
ctric
alpa
nelh
ousi
ng
RIN
G#1
0
FQD
250
50A
125/
250V
14-5
0R50
A25
0V6-
50R
Wire
sP
rovi
ded
RIN
G#1
0
XY
Alte
rnat
or/E
ngin
e RIN
G#1
014
mF
40m
F
40m
F20
mF
QD
250
Gro
und
atel
ectri
cal
pane
lhou
sing
RIN
G#1
0
#1Z6
2336
Bla
ck(Y
)
#9Z6
2336
Whi
te
#2Z6
2336
Bla
ck
#3Z6
2336
Bla
ck
#4Z6
2336
Bla
ck
#5Z6
2336
Bla
ck
#7Z6
2336
Bla
ck
#8Z6
2336
Bla
ck
#19
Z623
36B
lack
#20
Z623
36B
lack
#21
Z623
36B
lack
#26
Z623
36B
lack
#27
Z623
36B
lack
#28
Z623
36B
lack
#29
Z623
36B
lack
#10
Z623
36W
hite
#11
Z623
36W
hite
#13
Z623
36W
hite
#14
Z623
36W
hite
#22
Z623
36W
hite
#12
Z623
36W
hite
#15
Z623
36G
reen
#16
Z623
36G
reen
#17
Z623
36G
reen
#23
Z623
36G
reen
#24
Z623
36G
reen
#31
Z623
36G
reen
#32
Z623
36G
reen
#6Z6
2340
Blu
e
# 7Z6
2340
Whi
te
#1Z6
2340
Blu
e
#2Z6
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Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 11 of 12 For threaded parts installation, refer to the torque charts in this manual.
Label Layout
Z94221Z94216Z94215
!
0°
NEVER use inside a home orgarage, EVEN IF doors and
windows are open.
N'employerJAMAIS dans lamaison ou dans des secteurs
partiellement inclus tels que desgarages, MÊME SI les portes et
les fenetres soient ouvertes.
Only use OUTSIDE and faraway from windows, doors,
and vents.
Employer seulemer DEHORSet loin de fenêtres, des porte
et des ventilateurs.
DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see
or smell.
L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,
Ceci est un toxique que vous ne pouvez ni voir ni sentir.
Z94225Z94252
Z94222 Z94252
NEUTRAL BONDED TO FRAME NEUTRE RACCORDÉ AU BÂTI
120 V
AC
240 V
AC BREAKERDISJONCTEUR
IDLE CONTROLRALENTI AUTO
CIRCUIT BREAKERSINTERRUPTEUR
DE CIRCUIT
AC BREAKERDISJONCTEUR
PUSH TO RESETPRESSER POURRÉINITIALISER
Z94823
AVR
GOODOUT OF RANGEAUTO-IDLE
Z94823
Z94814 SHS12000
SHS12000R
Z94440
Z94440 Z946511
Z946510
Z94221Z94216Z94215
!
0°
NEVER use inside a home orgarage, EVEN IF doors and
windows are open.
N'employerJAMAIS dans lamaison ou dans des secteurs
partiellement inclus tels que desgarages, MÊME SI les portes et
les fenetres soient ouvertes.
Only use OUTSIDE and faraway from windows, doors,
and vents.
Employer seulemer DEHORSet loin de fenêtres, des porte
et des ventilateurs.
DANGER!Using a generator indoors CAN KILL YOU IN MINUTES. GeneratorExhaust contains carbon monoxide. This is a poison you cannot see
or smell.
L'utilisation d'un générateur à l'intérieur PEUT VOUS FAIRE MOURIREN MINUTES. L'échappement contient le monoxyde de carbone,
Ceci est un toxique que vous ne pouvez ni voir ni sentir.
Z94225Z94252
Z94222 Z94252
Z94440
Z94440
Z946511
Z946510
Z946320
Z946321
Z946520
Z946309
Z946522
Z946523
Surge-Master by EMB Mfg.SHS12000 Series.Rev,10. Parts Manual.260816
Rev # 210417Page 12 of 12 For threaded parts installation, refer to the torque charts in this manual.
Accessories
Call your dealer for pricing and availability
#Z93201 U1 250CCA Lawn & Garden Battery
The perfect battery to reliably get your generator started.
#Z93201
Available as a download atwww.surgemaster.ca
Availalbe in three sizes. G20211 • 10’ Power CordG20212 • 20’ Power CordG20213 • 25’ Power Cord
Generator Extention cord, the right length and size, to make the most of your generator. • Heavy Duty SJTW Cable • -40° cold weather jacket• Nema L14-30P 30a 125/250v Plug• Nema L14-30R 30a 125/250v Connector• Water & Flame Resistant• UL, OSHA compliant
#G20211
#Z97095 GENERATOR OPERATOR’S MANUAL