ShopNotes 119 (September-October 2011)

Materials & Hardware

ShopNotes No. 119 Page 1 of 2 2011 August Home Publishing. All rights reserved.

Cutting Diagram

multi-wheelSharpening Station

A Back (1) 32 x 24 - 3/4 Ply.B Shelf (1) 93/8 x 32 - 3/4 Ply.C Sides (2) 9 x 91/2 - 3/4 Ply.D Center Panel (1) 9 x 91/2 - 3/4 Ply.E Drawer Fronts/Backs (4) 4 x 103/4 - 1/2 Ply.F Drawer Sides (4) 4 x 8 - 1/2 Ply.G Drawer Bottoms (2) 71/2 x 103/4 - 1/4 Ply.H False Fronts (2) 49/16 x 121/8 - 3/4 Ply.I Mounting Blocks (4) 11/2 x 31/2 - 8J Sliding Base (1) 3 x 9 - 3/4 Ply.K Table (1) 31/2 x 10 - 3/4 Ply.L Post (1) 21/2 x 9 - 3/4 Ply.M Base Top (1) 7 x 7 - 3/4 Ply.N Base Bottom (1) 7 x 8 - 3/4 Ply.O Cleat Top (2) 11/2 x 91/4 - 3/4 Ply.P Cleat Bottom (2) 1 x 91/4 - 3/4 Ply.Q Switch Mount (1) 4 x 8 - 3/4 Ply.R Switch Mount Brackets (2) 21/2 x 4 - 3/4 Ply.

S Access Panel (1) 93/16 x 173/8 - 3/4 Ply.T Access Panel Cleats (2) 3/4 x 91/4 - 3/4 Ply.U Shield Holder (1) 1 x 11/4 - 32V Shield (1) 73/4 x 32 - 1/8 AcrylicW Pulley Cover 31/2 x 9 - 1/8 Acrylic

(1) 5/8"-11 x 36" Threaded Rod (1) Dayton 1/3-hp Motor (1) 2"-dia. V-Belt Pulley (1) 3"-dia. V-Belt Pulley (4) 5/8" I.D. Mounted Bearings (4 ft.) Twist-Lock Link Belt (2) 5/16"-18 x 13/4" Studded Knobs (2) Drawer Pulls (2 pr.) 8" Drawer Slides w/Screws (1) Power Tool Switch (1) Power Tool Cord Set (1) 80X x 6" x 1" Grinding Wheel

(1) 120X x 6" x 1" Grinding Wheel (1) 6" x 1" Hard Felt Wheel (1) 6" x 1" Medium Felt Wheel (1) 6" Shaped Felt Wheel (16) 5/8" Washers (16) 5/8"-11 Nuts (8) 1/4" x 11/2" Lag Screws (12) 1/4" Washers (4) 1/4"-20 x 2" Carriage Bolts (4) 1/4"-20 Hex Nuts (24) #8 x 11/2" Fh Woodscrews (6) #8 x 2" Fh Woodscrews (8) #8 x 11/4" Fh Woodscrews (10) #8 x 1" Ph Sheet Metal Screws (8) #8 x 1" Fh Woodscrews (2) 5/16"-18 T-Nuts (2) 5/16" Washers

U

IIII

1!/2" x 3!/2" - 72" Maple (3.5 Bd. Ft.)

30" x 30" - !/2" Baltic Birch Plywood 30" x 30" - !/4" Baltic Birch Plywood

E

F

E

E E

F

F

FG

G

60" x 60" - #/4" Baltic Birch Plywood

A

H H

B

S

C

C

D

K

J

L

PT

O

Q

R R

N M

GRAIN DIRECTION

GRAIN DIRECTION GRAIN DIRECTION

NOTE: SHIELD HOLDER (U) PLANED TO 1" THICK

Cutting Diagram


U

IIII

1!/2" x 3!/2" - 72" Maple (3.5 Bd. Ft.)

30" x 30" - !/2" Baltic Birch Plywood 30" x 30" - !/4" Baltic Birch Plywood

E

F

E

E E

F

F

FG

G


A

H H

B

S

C

C

D

K

J

L

PT

O

Q

R R

N M

GRAIN DIRECTION

GRAIN DIRECTION GRAIN DIRECTION

NOTE: SHIELD HOLDER (U) PLANED TO 1" THICK

Materials & Hardware (Cabinet Only)


drop-downTable Saw Cabinet

A Sides (2) 21 x 701/2 - 3/4 Ply.B Top/Shelf/Bottom (3) 203/4 x 34 - 3/4 Ply.C Cleats (2) 3/4 x 2 - 331/2D Stiles (2) 1 x 2 - 75E Top Rail (1) 1 x 2 - 31F Rails (2) 1 x 11/2 - 31G Cove Molding (1) 9/16 x 13/4 - 96 rgh.H Spring Cleat (1) 3/4 x 21/2 - 341/2I Upper Back (1) 341/2 x 401/4 - 1/4 Ply.J Lower Back (1) 341/2 x 283/4 - 1/4 Ply.K Runner Bases (2) 2 x 32 - 1/4 FiberglassL Runners (2) 1 x 11/2 - 32M Platform Base (1) 303/4 x 54 - 3/4 Ply. N Top Left (1) 21/2 x 54 - 3/4 Ply.

O Top Center (1) 201/4 x 54 - 3/4 Ply.P Top Right (1) 5 x 54 - 3/4 Ply.Q Pivot Blocks (2) 1 x 21/2 - 21/2R Side Cleats (2) 1 x 21/2 - 201/4S Pivot Mounts (2) 11/4 x 3 - 5T Stop Bases (2) 11/4 x 3 - 51/2U Stops (2) 11/4 x 3 - 3/4 Ply.V Legs (2) 1 x 11/2 - 19W Stretchers (2) 1 x 21/2 - 29X Door Stiles (2) 1 x 4 - 543/4Y Door Rails (4) 1 x 4 - 233/4Z Large Door Panel (1) 233/4 x 233/4 - 1/4 Ply.AA Small Door Panels (2) 233/4 x 9 - 1/4 Ply.BB Door Stop (1) 1/2 x 13/4 - 3

CC Drawer Front/Back (2) 1/2 x 10 - 291/2DD Drawer Sides (2) 1/2 x 10 - 20EE Drawer Bottom (1) 191/2 x 291/2 - 1/2 Ply.FF Drawer Stiles (2) 1 x 4 - 101/4GG Drawer Rails (2) 1 x 4 - 233/4HH Drawer Panel (1) 233/4 x 31/4 - 1/4 Ply.II Fillers (2) 11/4 x 21/2 - 203/4

(1 pr.) Die-Cast Hinges (1 pr.) 20" Full-Ext. Drawer Slides w/Screws (2) Utility Handles w/Screws (2) Leveling Glides w/T-Nuts (2) Folding Leg Brackets (1) Pantry Latch (2) Rubber-Core Extension Springs (1) 4" Barrel Bolt (1) 3" Hook & Eye (4) 516"-18 x 2" Eye Bolts (4) 1/4"-20 x 1" Socket-Head Cap Screw (4) 1/4" Flat Washers (4) 1/4"-20 Lock Nuts (1) 1/2"-Dia. x 6" Steel Rod

(1) 516"-18 x 312" Hex Bolt (2) 516" Flat Washers (2) 516"-18 Lock Nuts (2) 516"-18 T-Nuts (4) 516"-18 T-Nuts w/o Prongs (20) #8 x 3/4" Fh Woodscrews (8) #8 x 1" Fh Woodscrews (12) #8 x 112" Fh Woodscrews (24) #8 x 3/4" Fh Woodscrews (12) #10 x 3/4" Fh Woodscrews (16) 114" Pocket Screws (8) #8 x 13/4" Fh Woodscrews (4) 12" Flat Washers (24) 1" Brads


NOTE: VISE SPACER (G) PLANED TO FIT VISE

1!/4" x 4" - 72" Poplar (3.0 Bd. Ft.) #/4" x 5" - 72" Poplar (2.5 Bd. Ft.)

1" x 9" - 72" Poplar (5.6 Bd. Ft.)

!/2" x 10!/4" - 60" Hard Maple (TWO BOARDS @ 4.3 Sq. Ft. EACH)

1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.)

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

1" x 9" - 96" Poplar (7.5 Bd. Ft.)

S S T T II II

CC DD

BB

CC

H

WW

L V

X

X

D

F E

QQ

RR

Y Y Y Y

GG GG FF FF

48" x 96" - #/4" Birch Plywood

A

A

48" x 96" - !/4" Birch Plywood

I J

Z

AA

AA


HH

M

O

P

N

U


B B

B


EE

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

A


1" x 8!/2" - 96" Poplar (7.1 Bd. Ft.)

A A A

B B B B

D

G

C C C C

F

F

E

E

#/4" x 5" - 96" Poplar (3.3 Bd. Ft.)

F

#/4" x 6" - 72" Poplar (3.0 Bd. Ft.)

48" - 96" - #/4" Birch Plywood

FG G I I J J

H

M M M M

N N N N

K

P

A A

B B

C

D D E

O O


ALSO NEEDED: (/16" x 1#/4" - 84" Rgh. COVE MOLDING

EE

ALSO NEEDED: (/16" x 1#/4" - 96" Rgh. COVE MOLDING (2) 2" x 32" - !/4" Fiberglass

GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION



1" x 9" - 72" Poplar (5.6 Bd. Ft.)


1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.)

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

1" x 9" - 96" Poplar (7.5 Bd. Ft.)

S S T T II II

CC DD

BB

CC

H

WW

L V

X

X

D

F E

QQ

RR

Y Y Y Y

GG GG FF FF


A

A


I J

Z

AA

AA


HH

M

O

P

N

U


B B

B


EE

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

A


1" x 8!/2" - 96" Poplar (7.1 Bd. Ft.)

A A A

B B B B

D

G

C C C C

F

F

E

E

#/4" x 5" - 96" Poplar (3.3 Bd. Ft.)

F

#/4" x 6" - 72" Poplar (3.0 Bd. Ft.)


FG G I I J J

H

M M M M

N N N N

K

P

A A

B B

C

D D E

O O



EE


GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

Cutting Diagram (Cabinet Only)

Materials & Hardware (Workbench Only)

A Rear Arms (2) 2 x 3 -21B Top Arms (2) 2 x 3 -20C Bracket Braces (2) 2 x 211/4 - 458D Wall Cleat (1) 1 x 11/2 - 45E Benchtop (1) 217/16 x 587/8 - 11/2 Ply.

F Edging (1) 9/16 x 11/2 - 108 rgh.G Vise Spacer (1) 113/16 x 5 - 10

(1) Face Vise w/Handle (12) #10 x 3" Fh Woodscrews

(4) 516 " x 21/2" Lag Screws (4) 516 " x 5" Lag Screws (2) 516 "-18 x 3" Hex Bolts (2) 516 "-18 Lock Nuts (12) 516 " Flat Washers (2) #10 x 11/2" Fh Woodscrews

Cutting Diagram (Workbench Only)



1" x 9" - 72" Poplar (5.6 Bd. Ft.)


1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.)

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

1" x 9" - 96" Poplar (7.5 Bd. Ft.)

S S T T II II

CC DD

BB

CC

H

WW

L V

X

X

D

F E

QQ

RR

Y Y Y Y

GG GG FF FF


A

A


I J

Z

AA

AA


HH

M

O

P

N

U


B B

B


EE

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

A


1" x 8!/2" - 96" Poplar (7.1 Bd. Ft.)

A A A

B B B B

D

G

C C C C

F

F

E

E

#/4" x 5" - 96" Poplar (3.3 Bd. Ft.)

F

#/4" x 6" - 72" Poplar (3.0 Bd. Ft.)


FG G I I J J

H

M M M M

N N N N

K

P

A A

B B

C

D D E

O O



EE


GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION




1" x 9" - 72" Poplar (5.6 Bd. Ft.)


1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.)

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

1" x 9" - 96" Poplar (7.5 Bd. Ft.)

S S T T II II

CC DD

BB

CC

H

WW

L V

X

X

D

F E

QQ

RR

Y Y Y Y

GG GG FF FF


A

A


I J

Z

AA

AA


HH

M

O

P

N

U


B B

B


EE

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

A


1" x 8!/2" - 96" Poplar (7.1 Bd. Ft.)

A A A

B B B B

D

G

C C C C

F

F

E

E

#/4" x 5" - 96" Poplar (3.3 Bd. Ft.)

F

#/4" x 6" - 72" Poplar (3.0 Bd. Ft.)


FG G I I J J

H

M M M M

N N N N

K

P

A A

B B

C

D D E

O O



EE


GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

Materials & Hardware (Upper Cabinet Only)

Cutting Diagram (Upper Cabinet Only)

A Sides (2) 111/4 x 16 - 3/4 Ply.B Partitions (2) 111/4 x 151/2 - 3/4 Ply.C Top (1) 111/4 x 59 - 3/4 Ply.D Bottoms (2) 111/4 x 20 - 3/4 Ply.E Shelf (1) 111/4 x 181/2 - 3/4 Ply.F Wall Cleats (2) 3/4 x 2 - 191/2G Outer Stiles (2) 3/4 x 13/4 - 16H Top Rail (1) 3/4 x 2 - 561/2

I Inner Stiles (2) 3/4 x 13/4 - 14J Bottom Rails (2) 3/4 x 11/2 - 171/2K Shelf Rail (1) 3/4 x 21/2 - 18L Cove Molding (1) 1/2 x 13/4 - 84 rgh.M Door Stiles (4) 3/4 x 23/4 - 121/4N Door Rails (4) 3/4 x 23/4 - 121/2O Door Panels (2) 121/2 x 71/2 - 1/4 Ply.P Door Stops (2) 1/2 x 11/2 - 21/2

(2 pr.) Hinges (2) Pantry Latches (28) 11/4" Pocket Screws (16) 1" Brads




1" x 9" - 72" Poplar (5.6 Bd. Ft.)


1" x 5!/2" - 84" Hard Maple (4.0 Bd. Ft.)

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

1" x 9" - 96" Poplar (7.5 Bd. Ft.)

S S T T II II

CC DD

BB

CC

H

WW

L V

X

X

D

F E

QQ

RR

Y Y Y Y

GG GG FF FF


A

A


I J

Z

AA

AA


HH

M

O

P

N

U


B B

B


EE

1" x 8" - 96" Poplar (6.7 Bd. Ft.)

A


1" x 8!/2" - 96" Poplar (7.1 Bd. Ft.)

A A A

B B B B

D

G

C C C C

F

F

E

E

#/4" x 5" - 96" Poplar (3.3 Bd. Ft.)

F

#/4" x 6" - 72" Poplar (3.0 Bd. Ft.)


FG G I I J J

H

M M M M

N N N N

K

P

A A

B B

C

D D E

O O



EE


GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

GRAIN DIRECTION

IMG_0001-01IMG_0001-02IMG_0001-03IMG_0001-04IMG_0001-05IMG_0001-06IMG_0001-07IMG_0001-08IMG_0001-09IMG_0001-10IMG_0001-11IMG_0001-12IMG_0001-13IMG_0001-14IMG_0001-15IMG_0001-16IMG_0001-17IMG_0001-18IMG_0001-19IMG_0001-20IMG_0001-21IMG_0001-22IMG_0001-23IMG_0001-24IMG_0001-25IMG_0001-26IMG_0001-27IMG_0001-28IMG_0001-29IMG_0001-30IMG_0001-31IMG_0001-32IMG_0001-33IMG_0001-34IMG_0001-35IMG_0001-36IMG_0001-37IMG_0001-38IMG_0001-39IMG_0001-40IMG_0001-41IMG_0001-42IMG_0001-43IMG_0001-44IMG_0001-45IMG_0001-46IMG_0001-47IMG_0001-48IMG_0001-49IMG_0001-50IMG_0001-51IMG_0001-52sharpening-stationtable-saw-cabinet

ShopNotes 119 (September-October 2011)

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Transcript of ShopNotes 119 (September-October 2011)