Shipping Lithium Batteries Course Outline Application Shippers Responsibilities Consignment...

1

Shipping Lithium Batteries Course OutlineApplicationShippers

ResponsibilitiesConsignment

Procedures

Application Hazardous

materials are REGULATED

Regulations are MANDATORY

SAFETY

2

Overview

IATA is more Restrictive ( )

UN Committee Of ExpertsEdition Recommendations.Model Regs. “Orange Book”

IMO

IMDG Code

Includes Int’l State

Variations

Responsibilities

HazMat Employer Causes hazmat to be

transported in commerce

HazMat Employee A person who directly

affects hazmat transportation safety

Hazmat Training

General AwarenessFunction SpecificSafetySecurity

General Awareness

Function Specific

Safety

9

Security

Recurrent Training

DOT 3 years ICAO/IATA 2 years IMDG per each

Competent Authority

10

Main Consignment Responsibilities

• Identification • Classification • Packaging • Marking & • Labeling• Placarding• Documentation

Shipping Lithium Batteries

Identification & Classification

Identification

The Proper Shipping Name is part of the basic description which helps identify the hazardous material or article. This must appear on the outside of the packaging and on Shipping Papers

13

CFR-49 Table §172.101Symbols

(1)

Hazardous material descriptions and

Proper shipping names(2)

Hazard class or

Division(3)

IdentificationNumbers

(4)PG(5)

Labels Codes (6)

Special Provisions

(7)

(8)Packaging(173. ***)

(9)Quantity

Limitations

(10)Vessel

stowage

Exceptions(8A)

NonBulk(8B)

Bulk(8C)

PassengerAircraft/rail

(9A)

CargoAircraft

Only(9B)

Location(10A

Other(10B)

Lithium batteries, contained in equipment

9 UN3091 II 9

29, 188, 189, 190, 360, A54,

A55, A101, A104

185 185 NoneSee

A101, A104

35 kg A

Lithium batteries packed with equipment

9 UN3091 II 929, 188,

189, 190, A54, A55,

A101, A103185 185 None

See A101, A103

35 kg gross A

Lithium battery 9 UN3090 II 929, 188,

189, 190, A54, A55,

A100185 185 None See

A10035 kg gross A

15

IATA List of Dangerous Goods

UN/IDNoA

Proper Shipping Name/

DescriptionB

Class or

Div.(SubRisk)

C

Hazard Label (s)

DPGE

Passenger and Cargo Aircraft

Cargo Aircraft Only

S.P.See 4.4M

ERG Code

N

EQSee2.7F

Ltd. Qty.

PkgInst.

I

Max Net Qty/ Pkg

J

PkgInst.

K

Max Net Qty/ Pkg

L

PkgInstG

Max Net Qty/ Pkg

H

3090Lithium metal batteries † (including lithium alloy batteries)

9 Misc. II E0 Forbidden See 968 See 968

A88A99

A154A164A183

9FZ

3091

Lithium metal batteries contained in equipment † (including lithium alloy batteries)

9 Misc. II E0 Forbidden 970 5 kg 970 35 kg

A48A99

A154A164A181A185

9FZ

3091

Lithium metal batteries packed with equipment † (including lithium alloy batteries)


A99A154A164A181A185

9FZ

16


UN/IDNoA


DescriptionB

Class or

Div.(SubRisk)

C

Hazard Label (s)

DPGE


Cargo Aircraft Only

S.P.See 4.4M

ERG Code

N

EQSee2.7F

Ltd. Qty.

PkgInst.

I

Max Net Qty/ Pkg

J

PkgInst.

K

Max Net Qty/ Pkg

L

PkgInstG

Max Net Qty/ Pkg

H

3480Lithium ion batteries † (including lithium polymer batteries)


A51A88A99

A154A164A183

9FZ

3481

Lithium ion batteries contained in equipment † (including lithium polymer batteries)


A48A99

A154A164A181A185

9FZ

3481

Lithium ion batteries packed with equipment † (including lithium polymer batteries)


A88A99

A154A164A181A185

9FZ

T1: Altitude Simulation T2: Thermal TestT3: VibrationT4: Shock T5: External Short CircuitT6: ImpactT7: OverchargeT8: Forced Discharge

UN Lithium Battery Testing Requirements

Classification- What’s Regulated?

Order does not imply relative degree of danger

CFR-49 Table §172.101Symbols

(1)

Hazardous material descriptions and

Proper shipping names(2)

Hazard class or

Division(3)

IdentificationNumbers

(4)PG(5)

Labels Codes (6)

Special Provisions

(7)

(8)Packaging(173. ***)

(9)Quantity

Limitations

(10)Vessel

stowage

Exceptions(8A)

NonBulk(8B)

Bulk(8C)

PassengerAircraft/rail

(9A)

CargoAircraft

Only(9B)

Location(10A

Other(10B)

Lithium batteries, contained in equipment

9 UN3091 II 9

29, 188, 189, 190, 360, A54,

A55, A101, A104

185 185 NoneSee

A101, A104

35 kg A

Lithium batteries packed with equipment

9 UN3091 II 929, 188,

189, 190, A54, A55,

A101, A103185 185 None

See A101, A103

35 kg gross A

Lithium battery 9 UN3090 II 929, 188,

189, 190, A54, A55,

A100185 185 None See

A10035 kg gross A

DOT Special Provisions 188 &189

Li-ion cells -1.5g ELC (approx. equivalent ~ 20 Wh)

188 Exceptions for Small Quantities

189 Exceptions to Medium Lithium Cells & Batteries

DOT Special Provisions for Air A54 & A55

• A54 Lithium batteries or lithium batteries contained or packed with equipment that exceed the maximum gross weight allowed by Column (9B) of the § 172.101 Table may only be transported on cargo aircraft if approved by the Associate Administrator.

• A55 Prototype lithium batteries and cells that are packed with not more than 24 cells or 12 batteries per packaging that have not completed the test requirements in Sub-section 38.3 of the UN Manual of Tests and Criteria (incorporated by reference; see § 171.7 of this subchapter) may be transported by cargo aircraft if approved by the Associate Administrator

Other DOT Special Provisions for Air

A100 • Primary (non-rechargeable) lithium batteries and cells are forbidden for transport aboard passenger

carrying aircraft.• Secondary (rechargeable) lithium batteries and cells are authorized aboard passenger carrying aircraft

in packages that do not exceed a gross weight of 5 kg. A101 A primary lithium battery or cell packed with or contained in equipment is forbidden for transport aboard a passenger carrying aircraft unless the equipment and the battery conform to the following provisions and the package contains no more than the number of lithium batteries or cells necessary to power the intended piece of equipment:

(1) The lithium content of each cell, when fully charged, is not more than 5 grams. (2) The aggregate lithium content of the anode of each battery, when fully charged, is not more

than 25 grams. (3) The net weight of lithium batteries does not exceed 5 kg (11 pounds).

A103 Equipment is authorized aboard passenger carrying aircraft if the gross weight of the inner package of secondary lithium batteries or cells packed with the equipment does not exceed 5 kg (11 pounds). A104 The net weight of secondary lithium batteries or cells contained in equipment may not exceed 5 kg (11 pounds) in packages that are authorized aboard passenger carrying aircraft.

Certification

Each person in the USA who offers a hazmat for transport by air must certify it is in full compliance with– CFR-49– ICAO– IATA

23

Shipping Lithium atteries

Packaging

Why do DG’s need regulated packaging standards?

26

A Special Permit

Definitions

• Packing group means a grouping according to the degree of danger presented by hazardous materials.

• Packing Group I indicates great danger;• Packing Group II, medium danger; • Packing Group III, minor danger.

27

28

Specification Packaging

Combination Packaging

Single Packaging

PACKAGINGS MUST BE SHIPPED AS THEY WERE TESTED -NO SUBSTITUTES ALLOWED

31

Overpacks

Packaging Identification Codes Identification of the different the kinds of authorized packagings consist of a specific number and letter code.The types of containers and their appropriate codes are as follows:

1 Drum2 Wood barrel3 Jerrican4 Box5 Bag6 Composite packaging7 Pressure vessel

33

Packaging ID Codes cont.,

34

G FiberboardH PlasticL TextileM Paper,

multi-wallP Glass

A SteelB AluminumC Natural WoodD PlywoodF Reconstituted

wood

Followed by a capital letter to indicate the material of construction as follows:

Packaging ID Codes cont.,• In some instances a number

indicating the category of packaging within the kind to which the packaging belongs, is used:

• 1H (Plastic Drum) followed by ”1” indicates non-removable head

i.e. 1H1• or followed by “2” means

removable head drum i.e. 1H2

35

Packaging Specification Marking

• UN symbol• Packaging code type • Packing Group

Performance Standard • Gross Mass in Kilograms• Combination or Solid

packaging• Year of Manufacture

36

un

4G/ Y6 / S / 12USA / CARGOpak 123

• Int’l State of authorization

• Name of Supplier or DOT Approved 3rd Party Lab

Performance Standard Markings

37

Performance Standard

PackingGroup X Y Z

I - -

II -

III

Packaging Certification Markings • A manufacturer must mark

every packaging that is represented as manufactured to the UN standard with the appropriate marks. They must be readily durable, legible and visible.

38

39

u n

A combination packaging conforming to the UN standard must be marked as follows:

Packaging Type

4G / X 25 / S / 12 / USA / +AQ 1234

Packing

Group

Gross

Mass in Kg.

Combination package or package containing solids

Year of

Manufacture

Country of Authorization

Designated DOT Approved Test Lab

Lab or Mfg. testing record reference

Variation Packaging


Marking, Labeling & Placarding

MarkingRef: 172.300There are a few general specifications when

dealing with markings. They must be:• In English,• Legible, • Printed, either manually or mechanically• Durable

42

Marking-Proper Shipping Name

• This must appear on all non-bulk packagings.e.g. Lithium Ion Batteries

43

Lithium ion batteries

un

4G / Y5/ S /06/ USA /CPAK2345

Marking- Identification number

• the ID number prefixed by the letters UN or NA (as appropriate) must also appear on the package and must be on the same side or panel as the PSN and hazard label.

44

UN3480Lithium ion batteries

un

4G / Y5/ S /06/ USA /CPAK2345

Marking-Names & Addresses • The Name and address

of either the Shipper or Consignee must be marked on any non-bulk package.

Note: Both Shipper & Consignee Namesand Addresses are required forair shipments per the IATA DG

regulations.

45


Shipper: Mobius Imaging323 W. Main St.Ayer , MA , 01432 USA

Consignee: ABC Distributors555 Water DrToronto, ON H2T 4H3 CANADA

un

4G / Y5/ S /06/ USA /CPAK2345

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• Proper Shipping Name-

Lithium ion batteries

ID number- UN3480

• UN Packaging Certification

• Name & Address of Consignor (Shipper) and Consignee

* Consignments with multiple packages require Gross weight to be marked on the outside of each package

u n


un

4G / Y5/ S /06/ USA /CPAK2345



Labeling & Placards

47

Hazard Labels

• Must be durable • Hazard Class wording is

optional • Must conform in shape,

colors, form and text where applicable to DOT standards

• (100mm x 100mm)

48

49

Handling Labels- Cargo Aircraft Only

• Must be used when the package containing the dangerous goods may only be transported on a cargo aircraft

IATA Lithium Battery Label

120 mm

110

mm

xxx-xxx-xxxx

53


UN/IDNoA


DescriptionB

Class or

Div.(SubRisk)

C

Hazard Label (s)

DPGE


Cargo Aircraft Only

S.P.See 4.4M

ERG Code

N

EQSee2.7F

Ltd. Qty.

PkgInst.

I

Max Net Qty/ Pkg

J

PkgInst.

K

Max Net Qty/ Pkg

L

PkgInstG

Max Net Qty/ Pkg

H



A88A99

A154A164A183

9FZ

3481

Lithium ion batteries contained in equipment † (including lithium polymer batteries)


A48A99

A154A164A181A185

9FZ

3481

Lithium ion batteries packed with equipment † (including lithium polymer batteries)


A88A99

A154A164A181A185

9FZ

IATA Special Provision A48

• Packaging tests are not required for Lithium batteries contained in equipment.


• When a package contains a combination of lithium batteries contained in equipment and lithium batteries packed with equipment, the package must be marked UN 3091 Lithium metal batteries packed with equipment, or UN 3481, Lithium ion batteries packed with equipment as appropriate. If a package contains both lithium ion batteries and lithium metal batteries, the package must be marked as required for both battery types. However, button cell batteries installed in equipment (including circuit boards) need not be considered.

IATA Special Provision 183

IATA DG List 4.2

UN/IDNoA


DescriptionB

Class or

Div.(SubRisk)

C

Hazard Label (s)

DPGE


Cargo Aircraft Only

S.P.See 4.4M

ERG Code

N

EQSee2.7F

Ltd. Qty.

PkgInst.

I

Max Net Qty/ Pkg

J

PkgInst.

K

Max Net Qty/ Pkg

L

PkgInstG

Max Net Qty/ Pkg

H

3090Lithium metal batteries † (including lithium alloy batteries)


A88A99

A154A164A183

9FZ

IATA Packing Instructions 968Section IA• Applies to fully regulated lithium metal cells and batteries in

Class 9Section 1B• Applies to small Lithium metal cells with Lithium content not

exceeding 1 g & Lithium batteries with Lithium content not 2 g packed in quantities exceeding the allowance permitted in

Section IISection II • Applies to small Lithium metal cells with Lithium content not

exceeding 1 g & Lithium batteries with Lithium content not 2 g if packed in quantities not exceeding the allowance permitted in Section II Table 968-II .

Section I A Packaging Requirements

• The general packing requirements (5.0.2) must be met.– Packaging Quality– Packaging Test Requirements– Compatibility

• Material of construction

– Temperature & Vibration resistance– Cushioning Material– Friction – Venting– Minimum Size

Section I A Packaging Requirements

Section I A Combination Packaging Requirements

OUTER PACKAGINGMaterial Metal Plastic Wood

Type Steel Al Other Expand Solid Fibre Plywood Recon Natural

Drums 1A2 1B2 — — 1H2 1G 1D — —

Jerricans 3A2 3B2 — — 3H2 — — — —

Boxes 4A 4B — — 4H2 4G 4D 4F 4C1 4C2

COMBINATION PACKAGINGQuantity per package

Passenger AircraftQuantity per package

Cargo Aircraft OnlyLithium metal cells and batteries 2.5 kg 35 kg

* USG-02 Primary Lithium batteries Forbidden on board Passenger Aircraft

Packing Instructions 968- Section II

“Small” Lithium ion cells and batteries may be offered for transport and do not need to comply with other additional requirements of the air regulations if they meet the following1. Lithium metal or alloy cells, lithium content is not more than 1 g2. Lithium metal or alloy battery, aggregate lithium content is not

more than 2 g;3. 4. Must be packed in strong outer packaging (5.0.2.4-.6.1-12.1)

Section II –Additional Requirements

Cells and batteries must be packed ininner packagings that completelyenclose the cell or battery then placed in strong outer packaging

Section II DocumentationEach consignment must be accompanied with a document (suchas an air waybill) with an indication that:• the package contains lithium metal cells or batteries;• the package must be handled with care and that a flammability

hazard exists if the package is damaged;• special procedures should be followed in the event the package

is damaged, to include inspection and repacking if necessary;• a telephone number for additional information.• “Lithium metal batteries in compliance with Section II of PI 968”

must be included in the Additional Handling Information on the air waybill

Section II Labeling

Each package mustbe labeled with aLithium batteryhandling label (120 x 110mm)Replace with “Lithium metal

batteries”

Section II Combination Packaging Limits

Contents Li metal content ≤0.3g Li metal cells with Li content 0.3 g >≤ 1 g

Li metal batteries with Li content 0.3 g >≤ 2 g

1 2 3 4Max. number of

cells/ batteries per package

No Limit 8 cells 2 batteries

Max. net quantity (weight) per package 2.5 kg N/A N/A

Outer Packaging Type Drums Jerrycans Boxes

Cells and/ or batteries in Columns 2,3 &4 must not be combined in the same package

71

Excepted Packaging of 8 Lithium metal cells ≤ 1 g , or 2 Lithium metal batteries ≤ 2 g, or cells <0.3 g Lithium content 2.5 kg

Shipper: City Battery123 Main StRaleigh, NC 26615 USA


Metal

Section IB

• Must have the Lithium Metal Battery handling label and

• Must be assigned to Class 9

• Shipper’s Declaration must be used

Metal

Section I B Combination Packaging Limits

Qty per PackagePassenger Aircraft

Qty per packageCargo Aircraft Only

Lithium metal cells & batteries 2.5 Kg G 2.5 Kg G


Gross weight must be marked on the package

All cells and batteries and each subsequent re-configuration must be tested and pass the UN Manual of Tests and Criteria Part III Subsection 38.3 (DGR 3.9.2.6)

Cells > 1 g; orBatteries >2g UN3090 PI 968 Section IA

Limit per package: CAO = 35kg (USG-02)*Required UN Certified packaging PG II standard*DG Declaration required

Note: If package exceeds Section II qty. limits Cells ≤ 1 g orBatteries ≤ 2g UN3090 PI 968 Section 1B

Limit per package: Pax A/C & CAO 2.5 kg Gross *DG Declaration required

Cells ≤ 1 g orBatteries ≤2 g UN3090PI: 968 Section II

Limit per package: 5 kg

Lithium Metal Cells & Batteries


Lithium Metal Batteries Packed With Equipment

Lithium Metal Batteries Contained in Equipment

Cells > 1 g; and Batteries > 2 g UN3091 PI 969Section I

Limit per package: Pax A/C = 5 kg CAO = 35 kg *Required UN Certified packaging*DG Declaration required

Cells ≤ 1 g; and Batteries ≤ 2 g UN3091 PI 969Section II

Limit per package: Pax A/C = 5 kg CAO = 5 kg

Cells > 1 g; and Batteries >2 g UN3091 PI 970Section I


*DG Declaration required

Cells ≤ 1 g and Batteries ≤ 2 g UN3091PI 970Section II

* Except button cells installed in equipment Limit per package: Pax A/C = 5 kg CAO = 5 kg

76


UN/IDNoA


DescriptionB

Class or

Div.(SubRisk)

C

Hazard Label (s)

DPGE


Cargo Aircraft Only

S.P.See 4.4M

ERG Code

N

EQSee2.7F

Ltd. Qty.

PkgInst.

I

Max Net Qty/ Pkg

J

PkgInst.

K

Max Net Qty/ Pkg

L

PkgInstG

Max Net Qty/ Pkg

H



A88A99

A154A164A183

9FZ

Packing Instructions 965 Passenger & CAO

Section I A applies to lithium ion cells >20Wh and lithium alloy batteries >100Wh as fully regulated Class 9 Section I Bapplies to lithium ion cells ≤20Wh and lithium alloy batteries ≤100Wh in quantities exceeding the allowance permitted in Section IISection IIapplies to lithium ion cells ≤20Wh and lithium alloy batteries ≤100Wh not exceeding the allowance permitted in Section II

OPERATOR VARIATIONS: 5X-02/04/07, AC-06/07, AM-09, AR-11, AU-11, CI-01, D0-03, DL-06, EY-04, FX-07, LX-06,QK-06/07, QY-03, RV-06/07, US-01

Packing Instructions 965 –General requirements

All Lithium-ion cells or batteries must;1. Be of the type proven to meet the requirements of each test

in the UN Manual of Tests and Criteria, Part III, subsection 38.3.

2. If identified by the manufacturer as defective for safety reasons or that have been damaged, and that have the potential of producing a dangerous evolution of heat, fire or short-circuit, are forbidden from transport by air (e.g. those batteries being returned to the manufacturer for safety reasons).

3. Cells or batteries must be equipped with an effective means of preventing external short circuits. This includes protection from contacting conductive material in the same packaging

Section IA Packaging Requirements

• The general packing requirements (5.0.2) must be met.– Packaging Quality– Packaging Test Requirements– Compatibility

• Material of construction

– Temperature & Vibration resistance– Cushioning Material– Friction – Venting– Minimum Size

Section IA Packaging RequirementsDesign Requirements• Each cell or battery must meet the provisions of 3.9.2.6• Incorporate a safety venting device or be designed to preclude a violent rupture

under conditions normally incident to transport and be equipped with an effective means of preventing external short circuits.

• Each battery containing cells or series of cells connected in parallel must be equipped with an effective means, as necessary, to prevent dangerous reverse current flow (e.g. diodes, fuses).

Packaging Requirements:• cells and batteries must be placed in inner packagings that completely enclose the cell

or battery then placed in an outer packaging & meet the PG II performance standard• Lithium ion batteries with a mass of 12 kg or greater and having a strong, impact-

resistant outer casing, or assemblies of such batteries, may be transported when packed in strong outer packagings and protective enclosures not subject to the requirements of Chapter 6, if approved by the appropriate authority of the State of origin. A copy of the document of approval must accompany the consignment.

Section IA Outer Packaging Requirements

Material Metal Plastic WoodType Steel Al Other Expand Solid Fibre Plywood Recon Natural

Drums 1A2 1B2 — — 1H2 1G 1D — —

Jerricans 3A2 3B2 — — 3H2 — — — —

Boxes 4A 4B — — 4H2 4G 4D 4F 4C1 4C2

UN Number Net Qty/ Pkg Passenger aircraft

Net Qty / pkg Cargo Aircraft Only

UN3480 Lithium ion batteries 5 kg 35 kg

Packing Instructions 965- Section II

“Small” Lithium ion cells and batteries may be offered for transport and do not need to comply with other additional requirements of the air regulations if they meet the following

1. Lithium ion cells, Watt-hour rating not more than 20 Wh;

2. Lithium ion batteries, Watt-hour rating not more than 100 Wh;

3. The Watt-hour rating must be marked on the outside of the battery case.

4. Must be packed in strong outer packaging

Section II - Packing Requirements• Cells and batteries must be packed

in inner packagings that completely enclose the cell or battery then placed in strong outer packaging

• Each packaging must be capable of passing the 1.2M Drop Test in any orientation without shifting, damage or release of contents

• Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with other batteries in the same package or conductive materials within the same packaging that could lead to a short circuit.

Section II Combination Packaging Limits

ContentsLi-ion cells and/or batteries ≤2.7Wh

Li-ion cells 2.7Wh> ≤20 Wh

Li-ion batteries 2.7Wh> ≤100Wh

1 2 3 4

Max # cells/ Batteries /

pkg.No limit 8 cells 2 batteries

Max net qty. per pkg.

2.5 kg n/a n/a


Cells and/ or batteries in Columns 2,3 &4 must not be combined in the same package

Section II DocumentationA Shipper’s Declaration is not required Each consignment must be accompanied with a document (suchas an air waybill) with an indication that:• the package contains lithium ion cells or batteries;• the package must be handled with care and that a flammability hazard

exists if the package is damaged;• special procedures should be followed in the event the package is

damaged, to include inspection and repacking if necessary;• a telephone number for additional information.• “Lithium ion batteries in compliance with Section II of PI 965” must be

included in the Nature & Quantity of Goods box on the air waybill

FedEx requires this information to be on your company letterhead in a pouch attached

to the package

Section II Labeling

Each package mustbe labeled with aLithium batteryhandling label (120 x 110mm)Replace with “Lithium ion

batteries”

87

Packaging of Excepted Lithium ion cells 2.7Wh> ≤ 20Wh or batteries ≤ 100Wh

• For packages containing 8 cells or 2 batteries

• Passenger & Cargo Aircraft



Lithium ion Batteries

For more info call 1(919)217-8844

Section IB

Qty/ Pkg Passenger aircraft

Qty/ PkgCargo Aircraft Only

LI-ion cells and batteries

10 kg G 10kg G


Packaging Limits for Li-ion cells ≤20 Wh & Li-ion Batteries ≤ 100Wh when packed in quantities exceeding the allowance permitted in Section II

Section IB• Must be assigned to Class 9

• Shipper’s Declaration for Dangerous goods must be used

• In addition to the Class 9 label, each package must be labeled with a Lithium battery label

Replace with “Lithium ion batteries”

PI 965 IB

• Cells and batteries must be packed in inner packagings that completely enclose the cell or battery then placed in strong outer packaging

• Each packaging must be capable of passing the 1.2M Drop Test in any orientation without shifting, damage or release of contents

• Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with other batteries in the same package or conductive materials within the same packaging that could lead to a short circuit.

Section IB DocumentationEach consignment must be accompanied with a document (suchas an air waybill) with an indication that:• the package contains lithium ion cells or batteries;• the package must be handled with care and that a flammability

hazard exists if the package is damaged;• special procedures should be followed in the event the package

is damaged, to include inspection and repacking if necessary;• a telephone number for additional information.

FedEx requires this information to be on your company letterhead in a pouch attached

to the package



Lithium ion BatteriesUN3480

Lithium ion Batteries

Gross weight 10 kg

1(919) 217-7636


Cells >20 Wh; orBatteries >100 Wh UN3480 PI 965 Section IA


Note: If package exceeds Section II qty. limits Cells ≤ 20Wh; orBatteries ≤ 100 Wh UN3480 PI 965 Section 1B

Limit per package: Pax A/C = 10 kg Gross CAO = 10 kg Gross*DG Declaration required

Cells ≤ 20 Wh; orBatteries ≤100 Wh UN3480 PI: 965 Section II

Limit per package: Cells ≤2.7 Wh = 2.5kg; or Cells >2.7 Wh but ≤20 Wh = 8 cells; or Batteries >2.7 Wh but ≤100 Wh = 2 batteries

Lithium Ion Cells & Batteries


Lithium Ion Batteries Packed With Equipment

Lithium Ion Batteries Contained in Equipment

Cells >20 Wh; and Batteries >100 Wh UN3481 PI 966 Section I


Cells ≤ 20 Wh; and Batteries ≤ 100 Wh UN3481 PI 966 Section II


Cells > 20 Wh; and Batteries >100 Wh UN3481 PI 967 Section I

Limit per package: Pax A/C = 5 kg CAO = 35 kg *DG Declaration required

Cells ≤ 20 Wh; and Batteries ≤ 100 Wh UN3481 PI 967 Section II



Shipping Papers

96

HazMat Shipper’s Certification

This is to certify that the above-named materials are properly classified, described, packaged, marked and labeled, and are in proper condition for transportation according to the applicable regulations of the Department of Transportation.''

97

Shipping Papers- Bill of Lading-1Li-ion ELC >1.5 g/ cell or >8 g/ battery

Page 1 of 1 Date:

Shipper : xxxx Consignee : xxxx

Qty Description Weight

20 boxes UN3090, Lithium batteries, Class 9, PGII 100 lbs

1 box Toilet Paper 10 lbs

1 drum Talcum powder 50 lbs

HazMat Emergency Response Phone Number: 1-800-266-0652 & Service Provider Contract #

98

Shipping Papers- Bill of Lading-2.Page 1 of 1 Date:


Qty Description Weight


20 boxes UN3090, Lithium batteries, Class 9, PGII 100 lbs



99

Shipping Papers- Bill of Lading-3.Page 1 of 1 Date:


Qty HM Description Weight


20 boxes

XUN3090, Lithium batteries, Class 9, PGII

100 lbs



Retention of Shipping Papers

101

DG Certification for Air

102

Completing the Declaration FormScenario 1 Let’s ship 4 Lithium ion batteries UN3480 (512 Wh)

packed individually in UN tested 4G fiberboard boxes. Net weight of each battery is 7 kg.

• Packaging? What is the maximum quantity per approved package allowed?

• Passenger or Cargo Aircraft Only?

7 kg 7 kg 7 kg 7 kg

103

Completing the Declaration Form

•The Air Waybill number,•The airport of departure, and•The airport of destinationMay be inserted or amended by the shipper, his agent or carrier but all other information must only be entered by the shipper

104

Shipper Air Waybill No.

Page of

Shipper’s Reference Number (optional)

Consignee

WARNINGFailure to comply in all respects with the applicable Dangerous Goods Regulations may be in breach of the applicable law, subject to legal penalties.

Shipment type: (delete non-applicable)

NON-RADIOACTIVE RADIOACTIVE

Declaration -Shipping Details12345GHJK789

Empi, Inc.205 Hwy 22 E, Clear Lake, SD 57226

1 1

ABC Corp.555 Lakeshore Dr.Toronto, ON H2T 4H3 CANADA

105

TRANSPORT DETAILS

This shipment is within the limitationsprescribed for:(delete non-applicable)

Airport of Departure:

PASSENGER AND CARGOAIRCRAFT

CARGOAIRCRAFT

ONLY

Airport of Destination:

Declaration-Transport Details

106

UN or

ID No.Proper Shipping Name

Class(subsidiary risk)

PackingGroup

Quantity and type of packing

PackingInst.

Authorization

Declaration- Nature and QuantityNATURE AND QUANTITY OF DANGEROUS GOODS

Dangerous Goods Identification

UN3480 Lithium ion batteries 9 4 Fiberboard boxes x 7 kg

965II

107

Completing the Declaration FormScenario 2 Let’s ship the same 4 Lithium ion batteries (7 kg neteach) packed individually in 4 UN tested 4G fiberboardboxes together in 1 overpack.

108

UN or



PackingGroup


PackingInst.

Authorization

Declaration- Nature and QuantityNATURE AND QUANTITY OF DANGEROUS GOODS


UN3480 Lithium ion batteries 9 4 Fiberboard boxes x 7 kg OVERPACK USED

965II

109

Completing the Declaration FormScenario 3 Let’s ship 40 Lithium ion batteries in compliance with

Section IB (<Wh100) packed 10 to a box . Total of 4 strong fiberboard boxes (10 kg Gross weight) together in 1 overpack.

110

UN or



PackingGroup


PackingInst.

Authorization

Declaration- Nature and QuantityPI 965 Section I-B (<100Wh/ battery)

NATURE AND QUANTITY OF DANGEROUS GOODS


UN3480 Lithium ion batteries 9 4 Fiberboard boxes x 10 kg G OVERPACK USED

965II 1B

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UN or



PackingGroup


PackingInst.

Authorization

Declaration- Nature and QuantityPI 967 Section I

NATURE AND QUANTITY OF DANGEROUS GOODS


UN3481 Lithium ion batteries contained in equipment

9 1 Fiberboard box x 7 kg

967II

112

Additional Handling and Emergency Response Telephone

Optional handling information relating to transport can be added here.

ChemTrec 24 hr. Emergency Contact Tel. No. 1 ( 800 ) 345 – 5678

Handling Info:

No of Pieces

Gross weight

Rate class

Chargeable weight.

Rate/ charge

Total Nature & quantity of goods( incl. dims. & volume)

2 4kgLithium ion batteries in compliance with Section II of PI 965

IATA Air waybillRequired for Lithium ion batteries

per PI 965 Section II

Handling Info:

No of Pieces

Gross weight

Rate class

Chargeable weight.

Rate/ charge

Total Nature & quantity of goods( incl. dims. & volume)

2 4kgLithium metal batteries in compliance with Section II of PI 968

IATA Air waybillRequired for Lithium metals

batteries per PI 968 Section II

EMERGENCY RESPONSE

116

Per CFR-49 172.602 Emergency Response Requirements

Emergency Telephone Number

117

North American Emergency Response Guidebook 2012• This is a generic aid for

all Emergency Responders

118

NAERG Yellow Pages

• The yellow pages contain a numerical cross- reference of all UN/NA identification numbers

119

ID No. Guide No Name of Material

3480 147 Lithium ion batteries (including lithium ion polymer batteries)

3481 147Lithium ion batteries contained in equipment (including lithium ion

polymer batteries)

3481 147Lithium ion batteries packed with equipment (including lithium ion

polymer batteries)

NAERG Blue Pages

• The Blue pages contain an index of hazardous materials listed in alphabetical order by their names.

Name of Material Guide No ID No.Lithium ion batteries (including lithium ion polymer batteries) 147 3480

Lithium ion batteries contained in equipment (including lithium ion

polymer batteries)147 3481

Lithium ion batteries packed with equipment (including lithium ion

polymer batteries)147 3481

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NAERG Orange Pages•The Orange pages are the guide pages referenced by the

yellow and blue pages.•Each guide reference gives a brief description of:

–Potential Hazards • Health• Fire or Explosion

–Public Safety• General Information• Protective clothing• Evacuation

–Emergency Response• Fire• Spill or leak• First Aid

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Shipping Lithium Batteries Course Outline Application Shippers Responsibilities Consignment...

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