SHIPO Rope pump Model 2

Version 15-9-2014www.SHIPO-TZ.org

Mounting of wheel coverSeparate Wheel cover

Rope pump Model 2 with Options of a Wheel coverRope pump Model 2, with a return pipe, without wheel cover. Used for irrigation of a garden.

ContextThe SHIPO Rope pump Model 2 is a simplified version of the Model 1. For production details see Manual of the SHIPO model one. In this model a wheel cover is optional as well as a return PVC pipe. See pictures under.

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1 : 20

ROPE PUMP Model 2

Installed on a Dug Well A4

by:by:

Date:Date:

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

10 = Handle20 = Wheel40 = Structure50 = Tubing70 = Slab80 = Rope / Piston90 = Guidebox100= Well Reducer Ring

40

50

80

90

70

100

Aquifer

20

10

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1 : 20

ROPE PUMP Model 2

Installed on a Borehole A4

by:by:

Date:Date:

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

Aquifer

Hygiënic seal

Gravel pack

10 = Handle20 = Wheel40 = Structure50 = Tubing70 = Slab80 = Rope / Piston90 = Guidebox

40

50

70

80

90

Casing PVC 2" to 4"

20

10

DETAIL A ( 1 : 2 )

Part 3 and 5

DETAIL B ( 1 : 2 )

Part 3 and 5

DETAIL C ( 1 : 2 )

DETAIL D ( 1 : 2 )

A B

C D

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1:2 1:5

ROPE PUMP Model 2

Handle - Assembly 10 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

3D VIEW

Weld

Cut and bend

PVC pipe as long as possible( without friction )

Spacer ringpart 4

Spacer ring part 4 spotweldedat 2 sides ( not at top )

VIEW C ( 1 : 2 )

SECTION B-B ( 1 : 2 )

DETAIL A ( 1 : 2 )

C

B

B

0,809 kgPart 10-1S 235 JRHPipe 21,3 x 2,6mm Length 700mm11

PARTS LISTMASSPART NUMBERMATERIALDESCRIPTIONQTYITEM

A

D

E

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1:2 1:5

ROPE PUMP Model 2

Handle - Galvanized 10-1 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

290 230 180

700

113°

113°

202

11

7

25

60°

Cutting

3D VIEW

DE

SECTION A-A ( 1 : 1 )

A

A

Part 4S 235 JRHPipe 26,9 x 2,35mm Length 7mm440,029 kgPart 2PVCPipe 26,7 x 1,9mm Length 140mm12

PARTS LISTMASSPART NUMBERMATERIALDESCRIPTIONQTYITEM

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1:1 1:2

ROPE PUMP Model 2

Handle, PVC pipe and Spacer ring 10-2 10-4 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

7

2.3

2

26,7 140

PVC - pipe ¾"

3D VIEW

26,9

Spacer ringpipe ¾"Galvanized

4Part

2Part

SECTION A-A ( 1 : 1 )

A A

0,085 kgPart 3S 235 JRHPipe ¾" x 2,35 mm Length 60 mm23

PARTS LISTMASSPART NUMBERMATERIALDESCRIPTIONQTYITEM

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1 : 1

ROPE PUMP Model 2

Bushing 10-3 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

60

306 (1x)

3D VIEW

2,3 22,2* Pipe ¾" xGalvanized * Inside diametre 0,5-0,8 mm

more than outside diametre of handle.

3Part

SECTION A-A ( 1 : 5 )

DETAIL C ( 1 : 2 )

DETAIL B ( 1 : 2 )

A

A

C

Part 10-1S 235 JRH Galv.Pipe ½" x 2,6 mm Handle 110,037 kgPart 3 S 235 JRH Galv.Pipe ¾" x 2,3 mm Length 30 mm830,193 kgPart 2S 235 JRH Galv.Pipe ½" x 2 mm Length 161mm421,320 kgPart 6Car tire 14"Wheel rim 14"16

PARTS LISTMASSPART NUMBERMATERIALDESCRIPTIONQTYITEM

B

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1:2 1:5

ROPE PUMP Model 2

Wheel - Assembly 20 -2-3-6 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

30 Clamps made off¾" Pipe-Galvanized

1

2

3

6

440

356

( 14

" )

3D VIEW

Depends on tire used( should be tight fit )

Handle

2 Weld2 Weld

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1:5 1:10

ROPE PUMP Model 2

Structure - Assembly 40 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

200400

926 Part 2 - 4x Gi pipe

½"-950

3D VIEW

*

251

250

35

15

30

11

Part 3 4x Gi pipe ½" - 220

* Steps production:1) - Make pipe end flat

2) - Drill hole 113) - Bend pipe

Part 5 - 2x Gi pipe ½" - 120 Flat

0,212 kg40-8S 235 JRH Pipe 21,3 x 2,3 mm Length 180 mm

11

PARTS LISTMASSPART NUMBERMATERIALDESCRIPTIONQTYITEM

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 9-7-2014Unit : mm

Projection: Scale: 1 : 2

ROPE PUMP M0del 2

Structure - Parts 40-8 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

R ½"

43

3D VIEW27

70

80

176

Part 8Pipe ½" - Galvanized

90° 4

10

Outlet supportpipe length 180 mmFlat + opened

D-D ( 1 : 10 )

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1 : 10

ROPE PUMP Model 2

Tubing - Assembly 50 A4

by:by:

Date:Date:

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

Diametre pump pipe depends on depth 1¼" 0-5m >4" casing

1" 5-10m >3" casing

¾" 10-20m >3" casing

½" 20-35m >2" casing1000

PVC pipe 1¼" 1

PVC pipe 1¼" 2

Tee 1¼" 3

PVC pipe 1¼" 6

Reducer 1¼" 7

Cap 4" 8

PVC pipe 4" 9

PVC pipe ½" - 1" 10

Guidebox 11

Piston distance

200

SECTION A-A ( 1 : 10 )

VIEW B ( 1 : 10 )

A A

B

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1 : 10

ROPE PUMP Model 1+2

Slab / Wellcover - Assembly 70-1 to 8 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

3D VIEW

900

200

90

50

400

PVC pipe 4"

4560

Part 2 - Rebar 6 - 800

Part 1 - Cement slab-600 to 800

Part 3 - PVC cap 4"

Part 4 - PVC pipe 4"x 3

Part 5 - 4x Bolt M10x25 Galvanized

Part 6 - 2x Round bar 8mm-240

Part 7 - 4x Round bar 8mm-55

Part 8 - 2x Round bar 8mm-440

10

Part 3 - PVC cap 4"

Hole 1¼"

Hole ½"

- ¾"- 1"

200

SECTION A-A ( 2 : 1 )

A A

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 23-6-2014Approved 7-7-2014Unit : mm

Projection: Scale: 2 : 1

ROPE PUMP

Piston 80 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

6

B *

A *

5

C *

D

* Size depends on pump pipe diametre inside. Pipe A * B ** C ** D½" 15,3 11 13 11¾" 20,3 13 15 121" 27,3 20 20 13 * Tolerance 0,2 ** Tolerance 0,5 Based on pipes ½" OD = 20 ID = 16 ¾" OD = 25 ID = 21 1" OD = 32 ID = 28 OD Outside diametreID Inside diametre

3D VIEW

SECTION A-A ( 1 : 2 )

SECTION B-B ( 1 : 2 )

A

A

B B

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 2-7-2014Unit : mm

Projection: Scale: 1 : 2

ROPE PUMP Model 2

Guidebox - Assembly 90 - 1 to 9 A4

by:by:

Date:Date:

ISO 2768-1-f / -2-H

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

1

3

2

7

8

9

PVC pipe ¾"

PVC pipe 1"

Gi pipe 1"

Gi pipe ¾"Steel

Steel

Gi pipe ½"Steel

Gi pipe ½"Steel25

12

25

40

PVC pipe ¾" Lock

6

5

4

Gi pipe ½"-70Steel

Gi pipe ¾"Steel

31

150 In case the pump pipe is

-½" return pipe = ¾"-1" return pipe = 1¼"

3D VIEW

Guidebox has to fitin casing.min.tolerance 5 mm

4070

30°

2.5

2.5

2.5

2 Weld

SECTION A-A ( 1 : 5 )

A A

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 25-6-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1 : 5

ROPE PUMP Model 2

Guidebox Cement ¾" 90 A4

by:by:

Date:Date:

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

55

50100

100

100

40

25

-30

100PVC pipe ¾" - 215 *

PVC pipe 1" - 165 *

* This guidebox is for ¾" For pump pipes of 1"and ½" pump pipe + return pipe are different ½" - ¾" 1" - 1¼" ** Use small glass bottle or Galv. pipe ¾"

**

3D VIEW

made off PVC pipe 3"

300

Parts: Part number: Sheet size:

Roughness: Dimensional tolerance: Title/Name:

Drawing AvdHeuvelSRApproved H. Holtslag

Creation 2-7-2014Approved 7-7-2014Unit : mm

Projection: Scale: 1:10 1:20

ROPE PUMP Model 2

Well Reducer Ring 100 A4

by:by:

Date:Date:

© All rights reserved. No parts of this drawing and/or sketch may be reproduced, stored in a database and/or published in any form or by any means, electronic, mechanical,photocopying, recording or otherwise, without the prior written consent of the author.

195

20038

0

50

397

402

87° 87°

402

397

AA

Cement blockmade in moulds

Position pump

12 x cement block( For wells rings of 80 to 110 cm-wells diametre 110 to 140 cmtwo rings, needed )

Close with cement 1 : 4

Rim ( Angle to slab of twodegrees, to soak pit )

Filled with cement

3D VIEW

To soak pit