SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service...
Transcript of SHIPBUILDING, CONVERSION & REPAIR QUALITYSERVICES …...AMASCO has an experienced team of service...
AMASCO Dubai
PO Box 8618, Dubai, UAET +971 4 3243014F +971 4 3243562
AMASCO Fujairah
PO Box 512, Fujairah, UAET +971 9 2228565F +971 9 2228617
AMASCO Umm Al Quwain
PO Box 2835, UAQ, UAET +971 6 7656797F +971 6 7650761
Email: [email protected]
Web: www.amasco.ae
QUALITY SERVICES WORLDWIDE SINCE 1987
we keep you going
SHIPBUILDING, CONVERSION & REPAIR
OIL & GAS PROJECTS
FABRICATION WORKS
PRESSURE VESSELS
ENGINE SPECIALIZATION
DIVING SERVICES
PIPING FABRICATION
BLASTING & COATING
MECHANICAL SERVICES
ELECTRICAL SERVICES
SHIPPING AGENCY SERVICES
As a well recognized company in the Middle East,
AMASCO enjoys a world class reputation for its standard
of workmanship & reliability.
Established in 1987, principally to carry out repair and maintenance work required on the
numerous vessels passing through the busy shipping lanes of the Gulf region.
Since then we have grown into a strong and diverse force not only in the shipping and
maritime industry globally, but also in the oil & gas and other industrial sectors.
AMASCO has a committed, highly qualified & experienced team which has been providing
patrons with an exceptional portfolio of products and support services around the clock.
Over the years, AMASCO has served an impressive client base consisting most of the major
international shipping companies. As a natural progression, the company has become
increasingly involved in the oil, gas & other industrial sectors.
Accredited with ‘ASME’ & ‘NB’ along with various industry related certifications
such as ‘U’, ‘PP’, ‘S’ and ‘R’ stamps, we are able to provide various
products certified to industry & class requirements.
AMASCO is also in the process of acquiring API certification,
which should be in place by late 2013 / early 2014.
Key Factors:
A vertically integrated & financially sound company with owner management. <
Full time work force of approximately 450 skilled / semi-skilled personnel. <
Fully owned facilities complete with latest equipment, thus ensuring low overhead costs. <
Facilities equipped to work 24/7 to ensure quick delivery of projects as per requirement. <
Well experienced management & technical team which can positively contribute < towards the success of maritime, oil & gas and industrial projects.
Well equipped & strategically located workshops around the UAE for client convenience. <
Ability to handle cargo & logistics through AAA Cargo Service (sister company) < with efficient handling & delivery ensuring peace of mind for our clients.
Our HSEQ policy is our commitment with a primary objective
to ensure the wellbeing of our employees, sub-contractors,
customers, company property & quality of workmanship.
Keeping the primary objective in mind, AMASCO is committed to the following;
> Preventing any Incidents or work-related ill health by providing adequate control of health and safety risks arising from work activities to our ‘Employees’ and ‘Stake Holders’.
> Leading the industry by minimizing the impact of our activities on the environment and compliance with all relevant environmental legislations.
> Recognizing and accepting responsibilities to ensure a healthy working environment, with safe operating systems for all employees and to provide information, training and supervision as required.
> Compliance with legal requirements, dedication at all levels of management and the use of adequate resources by the company.
> Training employees to comply & accept the HSEQ is equally the duty & responsibility of every employee to ensure prevention of injury to himself & his coworkers.
> Stressing on the importance & mandatory requirement that all sub-contractors must comply with our HSEQ requirements.
> Prevention of incidents is a joint effort to ensure that; as a team ‘WE’ make our environment a safe place to work in.
Trevor Nicholaidis
General Manager
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MANUFACTURE OF PRESSURE VESSELS
AMERICAN SOCIETY OF MECHANICAL ENGINEERS
METTALIC REPAIRS & ALTERATIONS
THE NATIONAL BOARD
BOILER & PRESSURE VESSELS REGISTRATION
THE NATIONAL BOARD
MANUFACTURE & ASSEMBLY OF POWER BOILERS
AMERICAN SOCIETY OF MECHANICAL ENGINEERS
FABRICATION & ASSEMBLY OF PRESSURE PIPING
AMERICAN SOCIETY OF MECHANICAL ENGINEERS
HEALTH, SAFETY ENVIRONMENT & QUALITY
25 YEARSOF QUALITY SERVICE
ISO 9001 : 2008
(LLOYD’S REGISTER QUALITY ASSURANCE)
FABRICATION OF BOILERS & PRESSURE VESSELS CLASS I & II
(DNV CERTIFICATION)
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AMASCO has an experienced team of service engineers,
welders, fabricators, mechanics and assistants that are
available 24/7 to carry out a range of services for
our clients worldwide.
Besides this, we are involved in the construction of various types of coastal
harbor, inland crafts and vessels. With our present capacity we can produce a
minimum of two vessels per year.
With a large quayside fabrication yard equipped with dry / wet berths and
serviced by gantry / mobile cranes, we have the capacity to construct
vessels & large structures in a limited amount of time.
Our lay-up berth offers space for vessels of all classes and sizes up to
240 meters with 9 meters draft at berth. This berth is available for
planned or emergency maintenance and repairs.
With our fabrication facility in close proximity, the berth is
served with all resources to carry out the repairs in a
cost-effective and timely manner.
SHIPBUILDING CONVERSION & REPAIR
Advantages to using AMASCO services:
> One stop shop for ship owners for all modification or repair works worldwide.
> Full access to all utilities in quayside workshop (compressed air, acetylene, oxygen, electricity, telephone, portable water, fire protection water, ballast water, and sewage disposal).
> Steel & piping fabrication works, blasting & coating services, fully equipped mechanical & machine shops.
> Technicians with Panama CDC’s, permitting them to sail onboard as a riding repair team.
> AMASCO owned supply boats to transport technicians & material to / from the vessels, ensuring quick & efficient transfers at anchorage, saving cost & time for ship owners. (These services can be provided in all major ports in the UAE).
> AMASCO diving team available to carry out inspection, repair & cleaning works while the vessel is a float.
> Works include (not limited to);
> Fabrication
> Piping
> Mechanical
> Electrical
> Diving services
> Ship owning & agency services (not limited to);
> Offshore ship supply services
> Crew deployment
> Dry docking services
> Fresh water supply
> Charter of supply boats
> Crew boats, AHTS & OSV
> Types of vessels that we construct;
> Tug boats
> Supply vessels
> Cargo barges
> Multipurpose work barges
> Landing crafts
> Hetties & pontoons
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Tank fabrication: Cylindrical / rectangular, single / double walled tanks.
Fabrication works include; mud tanks, fuel tanks, lube oil tanks, frac tanks etc.
Fabrication of engine skids, BOP transport skids, skips, pipe baskets / bins,
spreader bars, anchor blocks, heavy structures, etc.
Separators, silos, mud gas separators (gas busters) etc.
Flare lines / stacks / booms, incinerators etc.
Piping: Fabrication of HP / LP piping, manifolds, pup joints, crossovers, threaded connectors,
threaded tubing, process piping, stainless steel piping, etc.
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AMASCO oil & gas is totally committed to providing the
best innovative solutions required to ensure high quality
of work, cost efficiency & quick delivery of products with
complete client satisfaction.
A stable, well established & internationally recognised company with 450 staff, ensures
that projects are always carried out as per our client requirement. The key aspect of our
success is our ability to deliver high quality products within a short time frame.
The convenience of having a number of strategically placed locations to carry out various
works around the Emirates, along with our ability to deliver items at low costs, makes it
even easier for clients to gain access to our products.
The oil & gas industry is a dynamic industry which always poses challenges from time to
time. However, with competent personnel in key designations, we are a deep treasure
chest of experience & always open to discuss or carry out any special requirement /
works that may be necessary for a client. Meeting our client’s needs & requirements
is a primary goal & our key to success.
Over the past few years AMASCO has carried out
various oil & gas projects successfully for major
international & local giants. As of today, we
already have a long list of very satisfied
& recurring clients with whom we are
pleased to be associated with.
OIL & GASPROJECTS
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Services for the oil & gas Industry (not limited to);
PRESSUREVESSELS
PIPINGWORKS
AMASCO designs and fabricates pressure vessels
conforming to the requirements specified by A.S.M.E.
boiler and pressure vessel code (Section VIII Div.1).
AMASCO can certify pressure vessels (pressure retaining items) for new builds,
alteration / modification & repair as per ‘R’, ‘U’, ‘PP’, ‘NB’ and ‘S’ stamp codes,
applicable as per ASME. This covers all certified works that can be carried out on
pressure vessels as per class requirement.
Our in-house facility equipped with heavy-duty rolling machines, 6m x 6m column &
boom welding manipulator with 125 ton rotators fitted on rails, PWHT furnace, hydro
testing equipment & blasting / coating facility, allows us to produce process towers up
to 30m in height / length in minimum time.
The heaviest pressure vessel produced was an amine contractor, weighing 60 ton,
23m high & with 65mm shell thickness.
AMASCO provides specialized teams of experienced
personnel who take up extensive piping work for the
oil & gas, shipping, power & other industrial sectors.
Our work includes fabrication & installation of high / low pressure piping, process
piping, stainless steel piping & other industrial piping requirements.
With extremely skilled & technically sound personnel that are certified to fabricate
most material grades, we are in a position to undertake complicated jobs & complete
them with ease, to the satisfaction of our esteemed clients.
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Machine shop for manufacturing various items.
Refurbishment / maintenance / testing.
Diving: Inspections, surveys, UT gauging, cleaning, welding & cutting.
Blasting & coating services.
Personnel deployment & labour Supply, logistics & cargo services.
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FABRICATIONWORKS
AMASCO has a large team of committed fabricators &
certified welders, led by well experienced & technically
sound personnel. With well-equipped fabrication &
machine shops we are able to successfully undertake
various complicated & heavy fabrication works in various
locations around the United Arab Emirates.
Our endless list of satisfied & recurring clients are from the oil & gas industry, marine /
shipping industry & various other industrial sectors like; cement plants, power plants,
pharma-chem production plants, etc.
Our fabrication / production shop is well supported by machinist, electrical / mechanical
technicians besides blasters / painters, masons, assistants, etc., to cover all requirements
for our clients as a one-stop-shop.
Our key equipment includes Mobile cranes (up to 50T), forklifts, gantry cranes in all
facilities (up to 25T), rolling machines, column & boom welding manipulators (6m x 6m),
driven rotors & idlers (up to 125T), besides various other equipment.
Our welders are certified by various classification bodies &we have numerous approved
welding procedures that are applicable to most ferrous and non-ferrous materials.
We carry out the following welding processes;
SMAW (Shielded Metal Arc Welding) <
GTAW (Gas Tungsten Arc Welding) <
GMAW (Gas Metal Arc Welding) <
FCAW (Flux Cored Arc Welding) <
SAW (Submerged Arc Welding) <
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The mechanical works division is specialized and equipped
to undertake various mechanical services towards
shipping / marine, oil & gas and other industrial plants.Some of the common works include (not limited to) engines, turbo chargers,
generators, I.G & F.D. fans, various pumps, valves etc.
AMASCO undertakes the following works on valves:
> Build up and machining of valve body and other corroded parts
> Hard facing and machining of plug & body seats sealing areas
> Manufacturing of new spindles, plugs etc.
> Rubberizing of the body & flange
> Casting and machining
> Manufacturing of custom made valves
> Valve overhauling & pressure testing
> Drill bit installation on ‘L’ pad
The Electrical division covers all Breakdown and Preventive
Maintenance on Power Generating Plant and Distribution Systems,
as well AMASCO’s own electrical plant and equipments.
AMASCO owns a REWINDING FACILITY with varnishing tank and
oven to undertake rewinding works on Motors and Generating
Equipment plus Transformers of any size. The division also
carries out maintenance of Motors and Generators.
The division undertakes annual maintenance contracts for
industrial installation, in addition to maintaining much
larger Marine Reefer and Air Conditioning installations.
Installation and Maintenance of all makes and sizes
of AIR CONDITIONING and REFRIGERATION PLANTS
are also undertaken.
ELECTRICALSERVICES
MECHANICALSERVICES
ENGINE SPECIALIZATION
Our advanced specialization workshop for engines is
equipped with the latest diagnostic & electronic tools.
Situated inside Umm Al Quwain free zone, with the quay side located nearby, our facility
spans 4,000m2, with a covered / secured area of 3,600m2.
Our facility has dedicated / qualified technicians & is equipped with (but not limited to)
dynamometer (capable of load testing any engines up to 3200HP), paint shop, engine
rebuild center, fuel pump test bench, tool room, stand by generator, etc.
Our services include (not limited to);
Engine overhaul <
Gearbox / transmission overhaul <
Fuel pump calibration / overhaul <
Hydraulic pump / valve repair <
Generator / alternator rewinding, repair <
Air compressor repair <
Engine dyno test / load bank test <
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BLASTING& COATING
AMASCO has the personnel, facilities & equipment to
carry out blasting &coating services at our client preferred
location or at our facilities in Dubai or Umm Al Quwain.
Our capabilities include (not limited to) internal & external blasting and coating of various
structural & piping items, as well as ship’s side, main deck and accommodations.
On site blasting is carried out using sand, copper slag or garnet. For piping, external
and internal spin–blasting down to minimum 3 inch (I.D). For internal spin-spray
application down to a minimum 8 inch (I.D).
We also offer our clients additional coating services like galvanization
& vulcanization (rubberizing) if required.
Our blasting & coating facilities available
in our fabrication units are;
Al Aweer:
> 10m long x 4m wide x 4m high
> Use of recyclable steel shot fitted with rail trolley system, loaded by overhead crane
Umm Al Quwain:
> 18m long x 12m wide
> Blasting & painting of large structures are carried out here utilizing vacuum collection
DIVINGCERTIFICATION
DIVINGSERVICES
BUREAU VERITAS
INTERNATIONAL REGISTER OF SHIPPING
RINA (CERTIFICATE OF APPROVAL
OF SERVICE SUPPLIER)
GERMANISCHER LLYOD
LLOYD’S REGISTER
KOREAN REGISTER OF SHIPPING
DET NORSKE VERITAS
RUSSIAN MARITIME REGISTER OF SHIPPING
TRAKHEES (ENVIRONMENT, HEALTH & SAFETY
DIVISION, GOVT. OF DUBAI)
INDIAN REGISTER OF SHIPPING
NIPPON KAIJI KYOKAI
AMERICAN BUREAU OF SHIPPING
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AMASCO offers a range of diving services, catering mainly
to the special requirements for the marine / shipping
and oil & gas sectors.
This division of the company carries out underwater inspection / surveys,
maintenance and repair work.
A major requirement for the marine industry is underwater surveys, which we carry out
on numerous vessels for major classification societies. This includes utilizing underwater
video recording equipment with two-way communication and still digital underwater
photography which is used to compile comprehensive reports. Underwater inspection
work is also done for well-known paint companies in this region.
Our division is equipped with several cleaning and polishing machines as well as wide
range of brushes and polishing disks required for underwater hull cleaning and propeller
polishing. A specially designed rotary brush kart equipped with pressure and speed
control valves enable us to achieve a superior cleaning result.
Our services include (not limited to);
Inspection & survey, including ultrasonic <
thickness gauging, seabed surveys, etc.
Hull cleaning, propeller polishing <
Repairs, insert plating (fitting of cofferdams), <
welding & cutting using burning systems,
Fitting of sandwich plates, arresting of cracks <
Replacement / renewal of cathode protection <
Blanking / deblanking <
Past projects for the industrial sector
have included (not limited to);
Pier pile inspections, < pile anode replacement
Inspection & cleaning of sea <
water suction lines for power
station & desalination plant
Emergency fire-pump < suction strainer cleaning
Shark fence renewal <
Installation of windows for < underwater observation chamber
Cleaning and clearing of < refreshment pipes and fish
farm discharge piping
MARINESERVICE
AMASCO VESSELFLEET
AMASCO marine / shipping division has a fleet of
nine self-owned vessels and offers a range of services
in this region.
Some of the services offered (not limited to) are;
Supply of fresh drinking & distilled water to vessels at anchorage of all U.A.E. ports. < With the capacity to supply 1500 metric tons at a time with a pumping rate of 100 metric
tons per hour, AMASCO is one of the largest suppliers of fresh water in this region.
Transportation of crew / ship store provisions and odd shaped cargo throughout the < Gulf and Arabian Sea, with the capacity to carry up to 500 metric tons on the deck.
Diving barges & support vessels. <
Charter of ‘AMASCO owned’ supply and crew boats for long or short durations. <
Assistance and standby services for ship-to-ship oil transfer operations. <
Offshore supply of gas oil and lubes on behalf of oil companies throughout < the U.A.E., Gulf and the Arabian Sea.
AMASCO is also a shipping agent for various ship owners around the world,
assisting them as & when required for various categories of work.
This includes (not limited to);
Crew change / deployment vessels <
Supply boat services <
Cash to master services <
Crew travel requirements & accommodation <
Safety inspection & cargo surveys <
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STARSS IType: Utility BoatFunctions: Transportation of Crew, Provision & Dive SupportOverall Length: 26.97MDeck Cargo: 15tonCrew: 30 Persons (seated)
STARSS IIIType: Supply BoatClassification: RINAFunctions: Transportation of Crew, Provision & Heavy LiftOverall Length: 23.13MDeck Cargo: 4tonCrew: 30 Persons (seated)
AHMED IIType: Supply VesselClassification: RINAFunctions: Fresh Water Supply & Ship-to-ship oil transfer operationsOverall Length: 50.61MDeck Cargo: 300tonGas Oil Tank: 216tonFresh Water Tank: 450tonCrew: 5 persons
AHMED IVType: Supply VesselClassification: RINAFunctions: Fresh Water Supply & Ship-to-ship oil transfer operationsOverall Length: 50.46MDeck Cargo: 350tonGas Oil Tank: 147tonFresh Water Tank: 550tonCrew: 6cabins/15beds
ANNAType: Supply VesselClassification: RINAFunctions: Assistance & standby service for ship-to-ship oil transfer operationsOverall Length: 53.35MDeck Cargo: 500tonsGas Oil Tank: 160tonDry Bulk: 160tonFresh Water Tank: 500tonLiquid Mud: 22tonCrew: 10 c rew/10 passengersDeck Crane: 2ton / 21M
STARSS IIType: Supply VesselFunctions: Transportation of Crew, Provision & Heavy LiftOverall Length: 23.77MDeck Cargo: 4tonsCrew: 30 Persons (seated)
AHMED IType: Crew BoatFunctions: Transportation of Crew & ProvisionOverall Length: 30.48Deck Cargo: 8tonsCrew: 25 Persons (seated)
AHMED IIIType: 1340bhp Harbour TugClassification: RINAFunctions: Towing & Transportation of ProvisionsOverall Length: 24.30MDeck Cargo: 30tonGas Oil Tank: 20tonFresh Water Tank: 50tonCrew: 6 persons
AHMED VIType: Supply VesselClassification: BVFunctions: Assistance & standby service for ship-to-ship oil transfer operationsOverall Length: 61.6MDeck Cargo: 650tonGas Oil Tank: 981m3Portable Water: 178.5m3Bulk Cement: 3 total 8181ft3Crew: 13 Cabins
OFFICE & WORKSHOPS
Head office & main workshop
Location: Al Jadaf Ship Docking Yard
Near main gate, Dubai, United Arab Emirates
Total Area: 7,000m2
Functions Main office building and workshop facilities,
which incorporate our main stores, transport
department, electrical, refrigeration, carpentry,
mechanical and fabrication units.
Quayside heavy fabrication workshop
Location: Ahmed Bin Rashid Port and Free Zone
Umm Al Quwain, United Arab Emirates
Total Area: 12,000m2
Functions Heavy fabrication workshop with easy access for larger
structures and PV’s that cannot be transported by road.
We also undertake repair / refurbishment alongside for
rigs and ships. It also incorporates an 18m x 12m blast
room, a 25T Gantry crane on 90m long rail besides
other support services. A 50T mobile crane is also
available in-house for yard movements.
Branch office & workshop
Location: Fujairah Port
Fujairah, United Arab Emirates
Total Area: 7,000m2
Functions Acts as a branch office and a workshop located in
Fujairah within the port area to carry out diving
operations or any minor repairs to vessels calling
at Fujairah. This office also provides agency
services to various vessels in this region.Engine recon & fuel injector testing facility
Location: Ahmed Bin Rashid Port and Free Zone
Umm Al Quwain, United Arab Emirates
Total Area: 4,000m2
Functions Fully covered engine
re-conditioning and
fuel injector testing facility.
Dyno test is also included
in this facility.
ASME Approved fabrication workshop
Location: Ras Al Khor Industrial Area 2
Dubai, United Arab Emirates
Total Area: 3,000m2
Functions Heavy fabrication and machining workshop with a
blast room and paint shop.
This workshop is fully equipped to undertake heavy
and highly sophisticated fabrication work as per the
requirement of refineries, LPG processing plants,
cement plants, power plants, and pharma-chem
production plants.
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