Shinyoung Hitech · 4000 2500 2PRESS Max 1300T ... Free-form surface measurement ... 2014 2013...
Transcript of Shinyoung Hitech · 4000 2500 2PRESS Max 1300T ... Free-form surface measurement ... 2014 2013...
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Shinyoung Hitech
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Establishment of Muan Plant Jul. 1988.
Establishment of Gwangju Plant Sep. 1998.
Establishment of Pyeongdong Plant Feb. 2014.
History
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Press Die for Vehicle parts Main Products
Jonghyun, Kim President
Introduction
170 People Employees
1,440,000 USD Capital
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Incheon
Airport 35min
30min
Gimpo Airport
15min
A
C
B
Notes
A : Gwangju Plant; Head office
B : Muan Plant
C : Pyongdong Plant
Location
50min
Gimpo airport -> Gwangju airport : 50min.
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PRESIDENT
Business
team
Technical
team
Production
team
PM
team
Planning
team
• Employee : 170 people
Organization Chart
Support
team
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SITE : 4,608m2
Model Table Max Size (mm)
Q’ty Remark X Y Z
CNC 5000 2500 1500 4 15000 RPM
MECA PRESS 4000 2500 2 Max 1500T
DIE SPOT PRESS 4500 2500 2 Max 200T
CMM 4000 1600 2000 1 CNC Type
No.25
(CNC)
DIE SPOT
(50TON)
HYDRO
PRESS
(500TON)
No.15
(CNC)
No.15
(CNC)
MECA PRESS
(1,500TON)
No.30
(CNC)
CMM
DIE SPOT
(200TON)
Muan plant
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SITE : 9,448m2
No.20
(CNC)
MECA PRESS
(1,300TON) HYDRO PRESS
(1,000TON)
DIE SPOT
(100TON) CMM
No.20
(CNC)
No.20
(CNC) DIE SPOT (200TON)
800 Ton
600 Ton
500 Ton
500 Ton
400 Ton
1,000 Ton
600 Ton
400 Ton
400 Ton
Gwangju plant
Model Table Max Size (mm)
Q’ty Remark X Y Z
CNC 4000 2500 1500 3
MECA
HYDRO 4000 2500 2 Max 1300T
DIE SPOT PRESS 4500 2500 3 Max 200T
CMM 4000 1600 2000 1 CNC Type
LINE
1
LINE
2
PRESS
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SITE : 6,000m2
HYDROPRESS
(1,200TON)
HORIZONTAL
BORING (M/C) No.20
(CNC) No.20
(CNC) No.20
(CNC)
No.25
(CNC)
No.18
(CNC)
No.16
(CNC) MECA PRESS
(2,000TON)
Pyeongdong plant
Model Table Max Size (mm)
Q’ty Remark X Y Z
CNC 6000 2500 1500 8
MECA PRESS 5000 2600 1 Max 2000T
DIE SPOT PRESS 5000 3000 1 Max 1200T
BORING M/C 4700 2700 2000 1
DIE SPOT
(200TON)
LASER
SCANER
CMM
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Application Software
CAD
Catia V5
UG NX7.5
AutoCAD
Forming simulation AutoForm
Production Planning System SERP (Inside Making)
Product Data Management SPDM (Inside Making)
Trim line simulation HTR Generator
Free-form surface measurement
Ruled geometry measurement
Chorus CAD(CNC, Manual)
PC-DIMS
Machine Alignment system MAS (Inside Making)
Tool path simulation Z-Master, Veri-Master
Simulation Expressus, Delmia
Expressus
Catia V5
AutoCAD Power Mill
Delmia
AutoForm
CAM PowerMill
HyperMill
Chorus CAD
UG NX7.5
Possession of software
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Hour
30,000
60,000
90,000
0
120,000
150,000
Muan
47,357
Gwangju
52,929
140 parts = 560 die sets a year
156,000
Total
55,714
Pyeongdong
Capacity of press dies
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Trial
Technology
• Data transmission system
to the field
• Follow trial process
Manufacturing
Technology
• Build –up process.
• Managing each
operation’s
manufacturing
process
Optimum Quality
Simultaneous
Engineering
• Form simulation
• Trim line Simulation
• Spring back and crack
simulation
• Press line simulation
(Transfer , CCFT)
Why Shinyoung Hitech…
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(Million USD)
20
30
0
40
50
60
(YEAR)
10
08
23.1
09
25.3
10
26.2
11
30.8
12
34.5
13
45
9.4
1998
Sales turnover
14
43.9
15
45.3
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Domestic
Asia
Europe
`
North America
Customer base
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2008
2012
2011
SM3 EV (RSM)
Altima (Nissan)
Colorado (GM)
Almera (Nissan)
Armada (Nissan)
2014 2013
RSM (1)
Dongfeng Renault (1)
Development of body side outer
Renault (1)
Nissan (2)
Dongfeng PSA (1)
2015
KAIYI (1)
Proton (1)
Murano (Nissan)
Qashqai (Nissan) Nissan(2)
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Sportage (KIA)
Lacetti (SGM)
Rocsta
(Asia Motors)
Galloper
(HMC) Galloper
(HMC)
Cerato (KIA)
1992 1994
1997 2002
2003
2004
2005
1995
2006
2009
Coupe (HMC)
QM5 (RSM)
SM7 (RSM) Sorento (KIA)
NF Sonata (HMC)
Kyron (SSangyong)
Germany (POSCO)
Forte (KIA)
L38
(Renault Argentina)
Cerato (KIA China)
Morning (KIA)
Terracan
(HMC) Carstar (HMC)
2008
2010 2012
Dacia
(Renault Brazil)
Colorado (GM)
MG (Saic Motors)
2013
Development of fender
Iriz (Proton)
Rogue (RSM)
2015
KAIYI (1)
SAIC (1)
Proton (1)
GMK (1)
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Verna (HMC) Lacetti (GM)
Morning (KIA)
New Verna (China)
Kalos (GM Korea)
SM7 (RSM) Genesis (HMC)
Grandeur TG (HMC)
SM7 (RSM)
Veloster
(HMC)
Korando C
(SSangyong)
K5 (KIA)
Winstorm (GM Korea)
Pride (KIA)
1999 2002 2004
2006
2010
2012
2008
Terrano (Nissan)
X trail (Nissan)
Sandero
(Renault Brazil)
I8 (BMW)
2013 2014
Development of moving parts
Mokka (Opel)
Pathfinder (Nissan)
Pulsar (Nissan)
Nissan (3)
RSM (2)
Renault (1)
KIA (3)
2015
HMC (3)
KIA (3)
Renault (1)
Nissan (2)
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• Thickness : 1.4mm
• DP800(800Mpa)
• Thickness : 1.4mm
• DP800(800Mpa)
• Thickness : 1.7 / 2.0mm
• RP783-590(590Mpa) 1.7t
• RP783-980(980Mpa) 2.0t
• Thickness : 2.0mm
• RP783-980(980Mpa)
• Thickness : 1.4/1.2/1.4mm
• TRIP590(590Mpa)
• Thickness : 1.2mm
• TRIP780(780Mpa)
Development of high strength parts
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• Center pillar
• Hot press forming
• A pillar
• Hot press forming
Development of hot forming parts
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• Hood OTR
• Material: AC170 / 1.0mm
• C-pillar LH / RH
• Material: AC170 / 0.85mm
• Hood INR
• Material: AW5182 / 0.85mm
• Door OTR
• Material: AC170 / 1.0mm
• Door INR
• Material: AW5182 / 1.5mm
Development of aluminum parts
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Almera Body side otr L/R
Overseas achievement
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Body side otr L/R Altima
Overseas achievement
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Body Side Otr L/R Armada
Overseas achievement
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Body Side Otr L/R L38EV
Overseas achievement
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BRACKET CHILD ST ANC
BAR FLR PNL RR INTER CR
RAIL F/CMPT INR SI LH/RH
OPEL4403
Overseas achievement
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Frame Body Side Otr L/R(CREW)
Frame Body Side Otr L/R(REGULAR)
GMI700
(Thailand)
Overseas achievement
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Brancard G/D (Material : ES G10/10 – 1.6/1.95mm(TWB))
Traverse Tablier (Material : E275D – 0.97mm)
Tablier Sup (Material : EG G10/10 – 0.7mm)
Doublure aile G/D (Material : E275D – 1.17mm)
Tablier Sup (Material : DP590 – 1.17mm)
PSAM3M4
Overseas achievement
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X11C
Overseas achievement
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RAIL ASM-F/CMPT L/R
SIDE FRAME ASS’Y
GMT319
Overseas achievement
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FRT / RR DOOR INR L/R Material CR4 1.6/0.7mm (TWB)
650
(Saab 9-5 Sedan)
Overseas achievement
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Joongho Han, Hyuncheol Im, Inchang Yeo
82-62-949-8842, 8804, 8823
82-62-945-4962
40-19 Sochon-ro 85beon-gil, Gwangsangu, Gwangju, Korea
www.sye2000.co.kr
URL
Tel
Gwangju Plant
Name
Fax
Contact point
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Thank You!