Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method
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Transcript of Shilpan Steelcast Pvt. Ltd. - Steel & Alloy Steel Casting by Lost Wax Method
Company
Presentation
Shilpan Steelcast Pvt. Ltd.
Wel Come to
an Investment Casting Foundry
Our Company
Location
Plot No. G-923, GIDC Lodhika, Kishan Gate, At Metoda, Kalawad Road, Rajkot – 360021,Gujarat, India.Telefax :+91-2827-287190/287191E-mail : [email protected]: www.shilpansteelcast.com
About us
Shilpan Steelcast Pvt. Ltd. Has been founded after enormous
supply of machined investment casting
components to the OEMs by GENIUS Engineers.
About us
The company was formed
by Genius Engineers with the aim to satisfy the specific requirements and
increasing demand of clients by providing best quality of investment castings.
The company was established with abundant support of associates –
SHILPAN and SHYAMAL Group, The leading real estate technocrats well known
for their architectural skills.
About us
The foundry with the
capacity of 600 MT per annum is spread out in 3000 square meter
and well equipped with advanced Measuring, Monitoring,
Controlling, and Testing facilities to ensure clients satisfaction
at each task.
eraaaaaaaaaProcess
Tool DevelopmentTool established for making wax pattern
Wax Pattern ManufacturingOutput of wax injection from tool
Pattern AssemblyAttachment of pattern with feeders
Ceramic CoatingApplication of coating with binder & stucco
De – WaxingRemoving wax from coated assembly
Shell BackingPre-Heating of shells
Induction MeltingPreparation of molten metal
Verification of Chemical CompositionEnsuring by spectrometer
PouringFilling the shells with molten metal
FettlingDetachment from feeders and surface finishing
Stress RelivingSetting the homogeneous structure of metal
Inspection and TestingVerification of casting with requirements
Infrastructure
Wax Preparation Area
Wax Pattern Injection
Wax Pattern Assembly
Primary Coating
Backup Coating
Autoclave De-Waxing
Shell Storage
Melting & Pouring Area
Induction Melting
Shell Pre-Heating
Hot Shell Transferring
Metal Pouring
Fettling Zone
Turning & Grinding Zone
Casting Finishing
Heat Treatment
Machining
We can supply castings with raw & finished machining done
by GENIUS Engineers having large experience of conventional &
CNC Machining
Product Capability
By Weight:From few grams to 60kg as a single piece
By Geometry:450mm 450mm 350mm
By Dimensional Accuracy:According to VDG P690 D1 accuracy level or IS : 11166 class II
By Surface Roughness:3 to 6 µm Ra
By Material Offered:Austenitic Stainless Steel, Carbon Steel, Low Alloy Steel, Super Alloy Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel
Products
With Machining
Pumps
Surgical Implants
Textile
Hardware Fittings
Ordnance
Automobile
Valves
Food Processing
Machine Tools
Switch Gears
Earth Moving
Power Plant
Product Applications
Quality Assurance
Possible Testing
• Chemical Composition• Tensile Strength• Impact Strength• Hardness• Radiography• Liquid Penetration• Magnetic Particle• Ultra sonic• IGC• Micrographic examination
Laboratory Equipped With
• Optical Emission Spectrometer & CRM Samples
• Universal Testing Machine with Extensometer
• Impact Testing Machine
• Brinell Hardness Tester
• Rockwell Harness Tester
• X’ray Film Viewer
• Measuring Instruments and Gauges
ISO 9001:2008 Certificate
PED 97/23/EC Certificate
AD2000 Merkblatt W0 Certificate
Spectrometer
Mechanical Testing Facility
Participation in
Exhibition
PCVEXPO 2013 Moscow, Russia
PCVEXPO 2013 Stand Photo
Up Coming Events
Thank you very
much
for
your attention.