Sherlock PPT 7

30
G G I I T T GAS IMAGING TECHNOLOGY, LLC 85 Industrial Way 85 Industrial Way Buellton, CA 93427 Buellton, CA 93427 805 688-2088 805 688-2088 www.gitint.com www.gitint.com Sherlock Sherlock Imaging Spectrometer Imaging Spectrometer Gas Leak Imaging and Analysis Gas Leak Imaging and Analysis www.gitint.com

Transcript of Sherlock PPT 7

Page 1: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA 93427Buellton, CA 93427

805 688-2088805 688-2088www.gitint.comwww.gitint.com

Sherlock Sherlock Imaging SpectrometerImaging Spectrometer

Gas Leak Imaging and AnalysisGas Leak Imaging and Analysiswww.gitint.com

Page 2: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA 93427Buellton, CA 93427

805 688-2088805 688-2088www.gitint.comwww.gitint.com

Data LoggerCompute

r

FTIR Spectrometer

Infrared Camera

Unlike Competition Sherlock Unlike Competition Sherlock Contains All Components in Contains All Components in

Single InstrumentSingle Instrument

Competition Doesn’t Have Competition Doesn’t Have These Combined CapabilitiesThese Combined Capabilities

Page 3: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

3

Sherlock Sherlock ApplicationsApplications

Infrared spectral imaging systems for Infrared spectral imaging systems for applications in the oil, gas, chemical and applications in the oil, gas, chemical and power industry includepower industry include• Fugitive gas leak imaging Fugitive gas leak imaging • Stack emission monitoringStack emission monitoring• Flare analysis Flare analysis • Safety and risk mitigation applicationsSafety and risk mitigation applications• Greenhouse gas emission quantificationGreenhouse gas emission quantification

Page 4: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

4

Gen I Enables Viewing the InvisibleGen I Enables Viewing the InvisibleGen II Adds Quantification & Gen II Adds Quantification & Intrinsically SafeIntrinsically Safe

To human eye gas is invisible

With Sherlock gas is made

visible

Page 5: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

5

Methane Gas Leaking from Methane Gas Leaking from a Flangea Flange

Page 6: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

6

Ethylene-glycol Leaking Ethylene-glycol Leaking 500 m500 m

Page 7: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

7

Successful Airborne TestSuccessful Airborne Test• GIT and Coast Air Surveys have successfully tested gas GIT and Coast Air Surveys have successfully tested gas

imaging technology for the detection of a small 10 liter per imaging technology for the detection of a small 10 liter per minute propane gas leak from a helicopter at a 1,500 feet minute propane gas leak from a helicopter at a 1,500 feet slant range while traveling at 60 mphslant range while traveling at 60 mph

Page 8: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

8

MMS Flight Over Off Shore MMS Flight Over Off Shore PlatformsPlatforms

Page 9: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

9

Of f Shore Oil PlatformOf f Shore Oil Platform Natural Gas Venting Natural Gas Venting

Absorptance of Natural Gas Leak Over Ocean

0

0.005

0.01

0.015

0.02

0.025

0.03

0.035

0.04

3.1 3.2 3.3 3.4 3.5 3.6 3.7

Wavelength (Microns)

-Lo

g (

gas

/bkb

nd

) Methane

Heavyer HydrocarbonsH2S?

Page 10: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

10

TTecechnology Endorsed hnology Endorsed /Supported by/Supported by

• US AFUS AF• US NavyUS Navy• US ArmyUS Army• MDA MDA • Gas Technology InstituteGas Technology Institute• Department of EnergyDepartment of Energy• State of CaliforniaState of California• BP & Shell Global SolutionsBP & Shell Global Solutions

Page 11: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

11

Market ApplicationMarket Application

Sherlock FESherlock FE• CEM & Flare Analysis Applications CEM & Flare Analysis Applications • Greenhouse Gas Analysis Applications Greenhouse Gas Analysis Applications

Sherlock VOCSherlock VOC• Leak Detection And Repair Applications Leak Detection And Repair Applications • Safety & Risk MitigationSafety & Risk Mitigation

Sherlock SF6Sherlock SF6• SF6 Gas Leak Detection and Quantification SF6 Gas Leak Detection and Quantification

Page 12: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

12

Sherlock FE Sherlock FE Competitive Competitive AdvantageAdvantageCEM ApplicationsCEM Applications

• More cost-effectiveMore cost-effective• Easier to maintainEasier to maintain• No remote sensing competitionNo remote sensing competition

Flare Analysis ApplicationsFlare Analysis Applications• Only system that can do the jobOnly system that can do the job

Greenhouse GasesGreenhouse Gases• Only system that can do the jobOnly system that can do the job

Page 13: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

13

Sherlock VOC Sherlock VOC Competitive Competitive Advantages Advantages

Advantages• No export license required• Ability to quantify• Imbedded video data storage• Imbedded data logger (upgrade)

Page 14: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

14

Sherlock SF6 Sherlock SF6 Competitive Competitive Advantages Advantages

Advantages• Ability to quantify• Imbedded video data storage• Imbedded data logger (upgrade)

Page 15: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

15

Sherlock SF6 Early Sherlock SF6 Early TestingTesting

Page 16: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

16

Sherlock Quantification Sherlock Quantification • The Sherlock imaging spectrometer quantifies the concentration of the

gas as well as mass flow rate using a standard Beers Law technique as conventional absorption spectroscopy has done for years

Shown above is an Ethane leak where the gas is colored red with the higher concentration shown in the brighter red. A GUI indicates the concentration of any pixel within the gas cloud as shown on the right

Page 17: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

17

Comparison with Comparison with GasFindIR GasFindIR

Many GIT Sherlock FlirGas Sniffers (1) Gen I (2,3,4) Gas View IR (5,6)

Gas Imaging √ √Gas Detection √ √ √Quantification √Speciation √Data Logging √Digital Video Storage √Weight 6 - 8 lbs 12 lbs 5 lbsAvailability Off the shelf 90-102 days 90-120 days

Technology

Notes(1) Broad category of the current technology used today to find gas leaks(2) Sherlock has the ability to quantify (not currently implemented in real time)(3) Sherlock has limited capability to speciate (4) Sherlock records video clips in the camera (download to computer via Eternet)(5) Gas ViewIR can attach an external video recorder for video record keeping (needs later editing)(6) Weight for GasFindIR is an estimate

Page 18: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA 93427Buellton, CA 93427

805 688-2088805 688-2088www.gitint.comwww.gitint.com

Technical Backup Technical Backup MaterialMaterial

Page 19: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

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Sherlock Identifies Sherlock Identifies Methane LeakMethane Leak

Embedded Computer Allows Functions Such as Color Processed of Leak

400 Barrel Oil Tank Vent

100

300

500

700

900

1100

1300

1500

1700

3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5

Wavelength (Microns)

Inte

nsity

(12

bit D

N)

CO2CH4

HydroCarbons

Page 20: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

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Spectral Image of Stack Spectral Image of Stack Emissions Emissions & Quantification& Quantification

Sherlock Image of Stack

Sherlock Image of Sulfur Stack & Plume

Stack Spectra

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5

Wavelength (microns)

Pea

k N

orm

ali

zed

In

ten

sity

Sulfur Stack

Stack Unit 1791

SO2 CO2

H2S?

Page 21: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

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Flare AnalysisFlare Analysis

Kg/sec lbs/year(B)

CO 7716.3 535.4CO2 21123.4 1465.5H2S 16474.5 1143.0NO 14552.5 1009.6NO2 22311.3 1547.9HC (methane) 5252.2 364.4HC (propane) 14440.3 1001.9

Unknown VOC Source

0

50

100

150

200

250

3 3.2 3.4 3.6 3.8 4 4.2 4.4 4.6 4.8 5

Wavelength (Microns)

Inte

nsi

ty (

12 B

it D

N -

39

1 u

sec

)

Hydrocarbon Gas

Unknown

Large Flare

200

300

400

500

600

700

800

900

1000

1100

3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 5

Wavelength (Microns)

Te

mp

era

ture

(K

)

6-Dec-05

CO

CO2H2S

Nox

Hydrocarbons

H2O

Page 22: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

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Sherlock for Remote Flare Sherlock for Remote Flare AnalysisAnalysis

Gaviota Refinery Left & Right Flame4 Pixels Separation No Significant Crootalk

Single Scan Data

1500

1700

1900

2100

2300

2500

2700

2900

3100

3300

3

3.1

3.2

3.3

3.4

3.5

3.6

3.7

3.8

3.9 4

4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9 5

Wavelength (microns)

Inte

nsi

ty (

12 B

it D

igit

al N

um

ber

) Right Flame

Left Flame

Processing Facility

Spectra Measured at Range of 1 Km

Off Shore Oil Platform

Page 23: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

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Continuous Monitoring for Continuous Monitoring for Gas LeaksGas LeaksIncreased Sensitivity with Advanced Increased Sensitivity with Advanced Embedded AlgorithmEmbedded Algorithm

Acetone Leak visible after real-time Acetone Leak visible after real-time processingprocessing

Page 24: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

24

IMSS Fundamental IMSS Fundamental ConceptConcept

Page 25: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

25

Sherlock - IMSS Sherlock - IMSS Hyper-spectral Data CubeHyper-spectral Data Cube

• Typical IMSS Hyper-Typical IMSS Hyper-spectral Data Cube is spectral Data Cube is Collected in a Band Collected in a Band Sequential Mode With Sequential Mode With Each n x n image Each n x n image Corresponding to a Corresponding to a Frame of Data.Frame of Data.

• Modulation of the Lens Modulation of the Lens Focal Length Distance Focal Length Distance Tunes the Wavelength Tunes the Wavelength of Interest.of Interest.

Page 26: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

26

Sherlock is a Tuned Sherlock is a Tuned Selective Spectral ImagerSelective Spectral Imager

• With IMSS Multi-With IMSS Multi-images at a Single images at a Single Wavelength Can Be Wavelength Can Be Collected.Collected.

• This Allows Versatility This Allows Versatility in Hyper-spectral in Hyper-spectral Data Collection and Data Collection and Real Time Spectral Real Time Spectral Image Processing Image Processing AlgorithmsAlgorithms

Page 27: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

27

VOC Spectral VOC Spectral AbsorbtivityAbsorbtivity

Spectral Signatures of Different Hydrocarbon Gases

0

2000

4000

6000

8000

10000

12000

3.1 3.2 3.3 3.4 3.5 3.6

Wavelength (Microns)

Abs

orpt

ance

1,3 Butadiene

Hexene

1 Butene

2 Butene

Methane

Propane

Propelyene

Isobutane

Resolution of Sherlock

Page 28: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

28

Detection LimitsDetection LimitsEPA Requirement is 60 g/hr

Testing at PAT FaciltyGas Range In N2 Delta T Wind Vol Flow Mass Flow Backgnd Notes

(m) (%) (F) (m/hr) (ccm) (g/hr) MaterialPropane 3 100.00% 1 0.2 5 0.59 metalic Day1

3 0.50% 0 25 2.95 metalic Day1

Methane 3 100.00% 3.7 0.6 250 10.72 metalic Day 13 3.50% 18.3 1.8 105 0.16 metalic Day 2 5 100.00% 8.9 0.3 175 7.5 metalic Day 210 100.00% 9.3 1.2 250 10.72 metalic Day 210 100.00% 4.3 0 1000 open air Day 3

Butane 3 100.00% ? ? 25 3.89 metalic Day 2 limited by flow controller10 100.00% ? ? 25 3.89 metalic Day 2 limited by flow controller

Ethane 10 100.00% 2.3 0 250 20.1 open air Day 310 5.00% 3.1 1.6 250 1.01 open air Day 3

Min Detection Limit

Sherlock has been tested at BP under API and EPA sponsored testing

Page 29: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

29

Laboratory TestingLaboratory Testing

Testing at Lab FaciltyGas Range In N2 Delta T Wind Vol Flow Mass Flow Backgnd Notes

(m) (%) (F) (m/hr) (ccm) (g/hr) MaterialPropane 3 100.0% 2† 2 7.14 cement board † Temp Estimate Only

3 100.0% 2† 5 29.1 cement board ‡ Cement Board Nontypical3 6.3% 2† 2 27.5 cement board3 12.3% 2† 5 53.9 cement board

Methane 3 100.0% 2† 2 32 cement board 3 100.0% 2† 5 80 cement board 3 42.5% 2† 2 68 cement board 3 99.5% 2† 5 159 cement board

Butane 3 100.0% 2† 2 2.85 cement board 3 100.0% 2† 5 24.25 cement board3 2.2% 2† 2 12.8 cement board3 4.3% 2† 5 24.25 cement board

Ethane 3 100.0% 2† 2 22.5 cement board 3 100.0% 2† 5 41.2 cement board3 12.5% 2† 2 37.5 cement board3 21.3% 2† 5 63.7 cement board

Min Detection Limit

EPA Requirement is 60 g/hr

Page 30: Sherlock PPT 7

GGIITT GAS IMAGING TECHNOLOGY, LLC

85 Industrial Way85 Industrial WayBuellton, CA Buellton, CA

9342793427805 688-2088805 688-2088

www.patinc.comwww.patinc.com

30

Facility Quantification Facility Quantification Validation Validation Scan Number FID Sherlock S/N Notes

(ppm) (ppm)

scan 66 3,300 4,530 1.15 Methane @ 3 m

scan 9 9,155 9,060 1.23 Methane @ 3 m

scan 63 7,000 12,079 4.10 Methane @ 3 m

scan 1 15,000 18,119 4.92 Methane @ 3 m

scan 67 14,000 22,649 4.08 Methane @ 3 m

scan 65 14,000 30,198 1.64 Methane @ 3 m

scan05 n/a 400,771 2.31 Ethelyneglycol @ 500 m

Measured ppm with Sherlock

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

0 1 2 3 4 5 6 7

Scan number

pp

m

Measured ppm with FID

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

0 1 2 3 4 5 6 7

Scan Number

pp

m

H2O Caused Error

Saturated Region