Shellmax Boiler Design Calculation
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Transcript of Shellmax Boiler Design Calculation
HEATING SBUCooling & Heating Division
TM
SHELLMAX
Fully Packaged, 3 Pass, Smoke Tube, Oil / Gas Fired Steam Boiler
Capacity Range
Standard Design Pressure
1000 to 10000 kg/hr
10.54 & 17.5 kg/cm g
Unique design features Fully packaged unit: Completely pre-insulated,
pre-wired and packaged unit with monoblocburner and boiler mounted control panel. Compact design: Specially designed for light oiland gas firing, compact build ensures lower footprint area. Efficiency enhancement: Modular type finnedCorrugated furnaceFinned tube for economisertube economiser can be integrated with main unitto enhance efficiency up to 94%. Corrugated furnace: Increases heat transfer area, offers flexibility for thermal expansion and ensures minimal stress transfer totube plate.
Technical specificationsDescriptionCapacity (F&A 100C)Design Pressure (SVLOP)EfficiencyDiesel / Natural gasNatural Gas (with Economiser)FuelFuel Firing SystemFuel ConsumptionDiesel / Natural gasNatural Gas (with Economiser)Connected Electrical LoadDieselNatural GasDimensions & WeightABCDEFGChimney Top DiameterDry Weight (10.54 / 17.5)Flodded weight (10.54/17.5)
Unitkg / hrkg / cm2g
SM-10DL1000
SM-15DL1500
SM-20DL2000
kg / hr / Nm3 / hrNm3 / hr
58/7168
87/107101
116/142135
173/214203
kWkW
4.24.2
4.94.9
6.76.7
mmmmmmmmmmmmmmmmtonnetonne
38402235265315003325202021603504.5 / 5.08.7 / 9.2
43702350273318503840215021804005.5 / 6.010.8 / 11.5
46022364272718503825210023004005.8 / 6.510.9 / 11.6
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SM-30DL3000
SM-40DLSM-50DL4000500010.54/17.5As per BS 845 Part 1 NCV Basis8994Diesel / Natural GasPressure Jet, Mono Bloc (Make - Oilon)
SM-60DL6000
SM-80DL8000
SM-100DL10000
289/357338
347/428405
462/571541
578/714676
9.09.0
231/28527010.54/17.511.011.0
13.512.0
17.015.5
19.217.0
28.524.5
51312456285322004325210023004507.0 / 8.514.0 / 15.2
54202700327324504625237026605509.1 / 10.718.5 / 20.0
593828483273270048752400266060010.0 / 12.019.50 / 21.5
660829983473320054252550281065012.0 / 14.024.5 / 26.5
715830793573360059752650295070014.0 / 17.028.3 / 30.8
769833263838400064752850315080017.0 / 20.535.7 / 39.0
Note :Design Standard-IBR. Efficiency is calculated based on NCV of Diesel as 10500 kcal/kg and Natural Gas as 8500 kcal/Nm. Economiser is recommended as HRU for NG firing. Above mentioned weight and dimensionsmay vary with actuals. Please refer to offer document for more details.
General arrangementControl PanelOilon Burner
Feed water pump
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THERMAX LIMITED
Heating SBU, C&H DivisionD-13, M.I.D.C. Industrial Area, R. D. Aga RoadChinchwad, Pune - 411019, INDIATel.: +91 - 20 - 27470436, 27475941/ 42, 66122100Fax: +91 - 20 - 27472049E-mail: [email protected]
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In view of our constant endeavor to improve the quality of our products, we reserve the right to alter or change specifications without prior notice. All photographs shown in this publication are representative in purpose and are to be used forreference purpose only. Whilst this information is given in good faith, no warranty or representation is given concerning such information which must not be taken for establishing any contractual or other commitment binding on ThermaxLtd. For actual details and specifications, please refer the Thermax offer document.