Shears, Balers Briquetting Presses
Transcript of Shears, Balers Briquetting Presses
02
20 years of high-quality plant engineering – Scrap and Metal Recycling made by SICONWith two decades of experience in plant design and with a continuously growing team SICON has realized a multitude of domestic and international projects. Among serviced customers are many small- and mid-sized scrap recyclers as well as multi-national steel plants and conglomerate recycling companies.
SICON offers the right machine and best-fit system for any requirement within the scrap and metal recycling business. Furthermore, SICON offers its customers to oversee each step of a project and acts as a complete solution provider for highly-customized projects and systems. Our expertise and product portfolio ranges from single machines up to complete project planning and realization of system upgrades.
All of our machines are field-tested in our Technical Research Center (TRC), where our equipment and processes are being developed and improved continuously. Our latest development is the LIBS-based LaserSort, which is available for customer testing alongside the EcoShred® Vertec.
SICON is representing the machines from the well known and family owned turkish producer Aymas Recycling Machinery.
Aymas’ portfolio includes shears, balers and briquetting machines of the highest quality, designed and built with the commitment of a company that has been focusing on the scrap industry for 20 years. Aymas and SICON work together to supply the scrap industry with a complete range of machines, from shredders to shears with the necessary downstream equipment at the highest and customized level. Even the best machines need service from time to time. SICON is committed to providing intensive service from in-stallation support to commissioning, regular inspections and the supply of spare/wear parts. The service is delivered directly to the customer from the USA to ensure short reaction and lead times.
03
HP3-C Series - High Speed Continious Feeding Scrap Balers 08
HP3 Series - Heavy Duty Scrap Balers 10
HP2 Series - Compression Scrap Balers 12
IN Series - Inclined Shears 04
SB Series - Shear Balers 06
BP Series - Briquetting Press 14
04
Inclined Shears
SICON - IN Series
BE
NE
FIT
SB
EN
EF
ITS
BE
NE
FIT
S• Directandcontinuousfeed-in
• Fasteroperation,asnopre-processingisrequired
• Lowoperatingcosts
• Soliddesignforlongandtrouble-freeoperation
• Customer-specificdesignwithcleaningunitforshearedscrap
• Cleaningsolutionsfortheshearedscrapavailable
Inclined shears from SICON are the perfect solution when continuous
operation at very low processing costs is required. The inclined chute
allows any length of scrap. Easy and quick installation makes the shear
suitable for any scrap yard and steelplant.
05
Inclined Shear IN 700 IN 900 IN 1100-L IN 1250 IN 1400
Cutting Force [mt] 700 900 1,100 1,250 1,400
Hold Down Force [mt] 100 160 160 250 250
Side Compression Force [mt] 2 x 85 2 x 120 2 x 120 2 x 180 2 x 220
Cutting Width [mm/inch] 900 / 35 1,040 / 40 1,040 / 40 1,040 / 40 1,200 / 47
Number of Cuts [cuts/min] 2-3 2-3 2-3 2-3 2-3
Max. Capacity [mt/h] 20 25 35 50 70
Weight [kg/lbs] 55,000 / 122,000 78,000 / 170,000 85,000 / 190,000 120,000 / 265,000 150,000 / 330,000
Electric Motor Power [kW/HP] 160 / 220 2 x 110 / 150 2 x 130 / 175 3 x 132 / 180 3 x 160 / 220
Chamber Dimensions (W x L) [mm/inch] 2,100 x 7,000 80 x 275
2,100 x 7,000 80 x 275
2,100 x 8,000 80 x 315
2,350 x 8,000 90 x 315
2,500 x 10,000 100 x 390
General Dimensions (W x H x L) [mm/inch] 3,700 x 8,000 145 x 315
3,500 x 9,000 140 x 355
4,600 x 10,000 180 x 390
4,600 x 11,000 180 x 430
5,400 x 11,000 210 x 430
Working pressure is 300 bar. Capacity depends on material.
SICON is representing the machines from the well known and family owned turkish producer Aymas Recycling Machinery.
Aymas’ portfolio includes shears, balers and bri-
quetting machines of the highest quality, de-
signed and built with the commitment of a com-
pany that has been focusing on the scrap indus-
try for 20 years. Aymas and SICON work together
to supply the scrap industry with a complete
range of machines, from shredders to shears with
the necessary downstream equipment at the
highest and customized level.
Even the best machines need service from time
to time. SICON is committed to providing inten-
sive service from installation support to com-
missioning, regular inspections and the supply
of spare/wear parts. The service is delivered di-
rectly to the customer from the USA to ensure
short reaction and lead times.
06
Shear Balers
SICON - SB Series
BE
NE
FIT
SB
EN
EF
ITS
BE
NE
FIT
S
Versatility is the main feature of the machine series. Perfect for
bulky light scrap, either a high density or a precise cutting
length is required.
• Suitableforshearingandbaling
• Fastandsmoothremoteoperation
• Easyinstallation,reducedcivilengineeringworks
• Stationaryandmobileversions
• Heavy-dutydesignforalongandreliablelifetime
• Cleaningsolutionsfortheshearedscrapavailable
07
Shear Balers SB 630 SB 900 SB 1100
Cutting Force [mt] 630 900 1,000
Hold Down Force [mt] 120 170 210
Box Closing Force [mt] 240 240 340
Pusher Ram Force [mt] 140 140 210
Cutting Width [mt] 900 900 1,040
Box Length [mm/inch] 6,000 / 235 6,000 / 235 7,000 / 275
Box Width [mm/inch] 2,450 / 95 2,450 / 95 2,700 / 105
Bale Dimensions [mm/inch] 800 x 600 / 30 x 23 800 x 600 / 30 x 23 1,000 x 600 / 40 x 23
Number of Cuts [cuts/min] 3-5 3-5 3-5
Max. Capacity [mt] 20 25 30
Weight [kg/lbs] 70,000 / 155,000 80,000 / 175,000 100,000 / 220,000
Electric Motor Power [kW/HP] 2 x 90 / 120 2 x 90 / 120 2 x 110 / 150
General Dimensions [mm/inch] 2,600 x 4,000 x 15,000 100 x 160 x 590
2,600 x 4,000 x15,000 100 x 160 x 590
3,000 x 4,200 x 17,000120 x 165 x 23
Working pressure is 300 bar. Capacity depends on material.
08
SICON - HP3-C Series
BE
NE
FIT
SB
EN
EF
ITS
Perfect high-performance baler for the automotive
industry, steel industry and scrap processors. Suitable for
steel and non-ferrous scrap with bale dimensions from
300 x 300 to 600 x 600 mm (12 x 12 to 24 x 24 inch).
• Heavy-dutyindustrialdesign
• Easyinstallation
• Widevarietyofdifferenttypesforspecificrequirements
• Highbaledensity
• Fastoperation
3-Compression High Speed Continuous Feeding Scrap Balers
09
HP3-C High Speed Continious Scrap Balers
30 x 30-ECO 40x40-ECO 30x30 40x40 40x40-T2 50x50 60x60
Bale Size [mm/inch] 300 x 300-ECO12 x 12
400 x 400-ECO16 x 16
300 x 30012 x12
400 x 40016 x 16
400 x 400-T216 x 16
500 x 50020 x 20
600 x 60023 x 23
Main Cylinder Power [mt] 200 200 200 200 200 300 400
Max. Capacity (Steel) [mt/h] 7.5 9 14 16 20 25 30
Max. Capacity (Copper) [mt/h] 11 13 16 20 24 30 35
Max. Capacity (Al) [mt/h] 2.5 3 5 6 7.5 9 11
Cycle Time [sec] 45 45 30 30 30 60 60
Motor Power [kW/HP] 75 / 100 75 / 100 150 / 200 150 / 200 225 / 305 225 / 305 270 / 370
Feeding Opening [mm/inch]1,000 x 1,60040 x 60
1,000 x 1,600 40 x 60
1,000 x 1,60040 x 60
1,000 x 1,60040 x 60
1,250 x 1,80050 x 70
1,250 x 1,80050 x 80
1,200 x 2,50047 x 100
Chamber Size [mm/inch]1,000 x 2,700 x 900 /40 x 105 x 35
1,000 x 2,700 x 900 /40 x 105 x 35
1,000 x 2,700 x 900 /40 x 105 x 35
1,000 x 2,700 x 900 /40 x 105 x 35
1,250 x 2,700 x 1,00050 x 105 x 40
1,250 x 2,800 x 1,10050 x 110 x 45
1,500 x 3,600 x 1,20060 x 140 x 45
Machine Weight [kg/lbs] 29,00065,000
30,00066,000
58,000130,000
58,000130,000
65,000144,000
85,000190,000
110,000243,000
Footprint [mm/inch]4,600 x 6,200180 x 245
4,700 x 6,200185 x 245
4,600 x 6,200180 x 245
5,600 x 6,500220 x 255
6,700 x 7,000260 x 275
7,000 x 8,000275 x 315
8,500 x 11,000335 x 430
Density: Steel <= 3 kg/dm³, Copper <= 3.5 kg/dm³, Aluminum <= 1.2 kg/dm³, working pressure is 300 bar. Capacity depends on material.
10
3-Compression Heavy Duty Scrap Balers
SICON - HP3 Series
BE
NE
FIT
SB
EN
EF
ITS
BE
NE
FIT
S
The right machine for medium production requirements of up to 17 t/h.
Suitable for steel and non-ferrous scrap with bale dimensions from
250 x 250 mm to 800 x 800 mm (10 x 10 to 30 x 30 inch).
• Heavy-dutyindustrialdesign
• Easyandsimpleinstallation
• Suitableforawidevarietyofdifferentmetalfeedstocks
• Highbaledensity
• Baledimensionsfrom300 x 300 to 400 x 400 mm (12 x 12 to 15 x 15 inch).
11
HP3 Series - Heavy Duty Scrap Balers
25 x 25 30 x 30 30 x 30-W 40 x 40 40 x 40-W 50 x 50-W 60 x 60-W 70 x 70-W
Bale Size [mm/inch] 250 x 250 10 x 10
300 x 300 12 x 12
300 x 30012 x 12
400 x 40016 x 16
400 x 40016 x 16
500 x 50020 x 20
600 x 60023 x 23
700 x 70027 x 27
(optional) 350 x 35013 x 13
400 x 300-W16 x12
400 x 30016 x 12
400 x 300-W16 x 12
500 x 600-W20 x 23
600 x 700-W23 x27
800 x 800-W30 x 30
Main Cylinder Power [mt] 150 150 210 210 210 300 300 300
Max .Capacity (Steel) [mt/h] 2.5 3 6 4 7 15 15 15
Max .Capacity (Copper) [mt/h] 3 4 7 5 8 17 17 17
Max. Capacity (Al) [mt/h] 1 1 2 2 3 5 5 5
Cycle Time [sec] 90 90 90 90 90 90 90 90
Motor Power [kW/HP] 37 / 50 37 / 50 90 /120 37 /50 90 /120 150 / 200 150 / 200 150 / 200
Chamber Size [mm/inch] 800 x 1,80030 x 70
800 x 2,00030 x 80
1,500 x 2,00060 x 80
1,000 x 2,00040 x 80
1,500 x 2,50060 x 100
2,000 x 2,50080 x 100
2,000 x 2,50080 x 100
2,000 x 2,50080 x 100
Weight [kg/lbs] 12,00026,500
14,00031,000
32,00070,000
18,00040,000
34,00075,000
52,000115,000
56,000123,000
65,000143,000
Footprint [mm/inch]3,200 x 5,500125 x 215
3,400 x 7,000130 x 275
5,900 x 9,000230 x 355
3,800 x 7,000150 x 275
5,900 x10,000230 x 390
7,000 x10,000275 x 390
7,500 x 11,000295 x 430
8,000 x 11,000315 x 430
Density: Steel <= 3 kg/dm ³, Copper <= 3.5 kg/dm³, Aluminum <= 1.2 kg/dm³ Working pressure is 300 bar. Capacity depends on material.
14
Briquetting Press
SICON - BP Series
BE
NE
FIT
SB
EN
EF
ITS
BE
NE
FIT
S
Versatile briquetting machine in various sizes for a wide
range of different materials: ferrous and non-ferrous
metals, especially for turnings. Turnings can be pre-
treated, e.g. by shredding.
• Heavy-dutydesignforindustrialmulti-shiftoperation
• Completesystemsfrompre-processing,feeding,brequettingandstorage
• Highdensityavailable
• Fullyautomatedsystemsandacorrespondingintegrationintotheexisting
production processes
15
Briquetting Press BP60 BP80 BP100 BP120 BP140 BP160 BP180 BP200
Briquette Diameter [mm/inch] 60 / 2 80 / 3 100 / 4 120 / 5 140 / 5,5 160 / 6 180 / 7 200 /8
Main Cylinder Power [t] 100 220 315 400 500 600 850 850
Max .Capacity (Steel, Cast) [tph] 0.15 0.8 1.3 2.6 4 7 9 12
Max. Capacity (Copper) [tph] 0.20 1 1.5 2.7 5 8.5 11 13.5
Max. Capacity (Al) [tph] 0.05 0.3 0.5 0.8 1.2 2.3 3 4
Cycle Time [sec] 12 12 12 12 12 12 12 12
Motor Power [KW/HP] 15 / 20 30 / 40 55 / 75 75 / 100 110 / 150 150 / 200 180 / 245 180 / 245
Machine Weight [t] 3,5 6 12 13 20 42 56 60
Footprint [mm]1,700 x 2,00067 x 78
2,000 x 2,70080 x 105
2,400 x 3,50095 x 140
2,400 x 4,00095 x 160
3,000 x 5,000120 x 200
3,000 x 6,500120 x 255
11,000 x 10,000430 x 390
11,000 x 10,000430 x 390
Density: Steel-Cast <= 5.5 kg/dm ³, Copper <= 7.0 kg/dm³, Aluminum <= 2.4 kg/dm³
Capacity depends on demand
Service Value
Scheduled maintenance & service ensure that all equipment stays in excellent condition and prevents from unscheduled downtime. SICON offers customized maintenance & service solutions, including consultation, trouble-shooting, rotor repairs & rebuilds as well as service jobs with spare parts delivery and emergency support.
With twenty years of experience, SICON offers operators a complete one hand service solution to ensure processing operations without any surprises!
Customer-specific system design
R
20 years of experience in metal recovery from scrap
residue
R
Customized Preventative Main-tenance & Service
agreements
R
Guaranteed quality thru
certified manage-ment systems
R
Reference projects & Equipment
across 5 continents
R
Leasing & Financing options
available
R
Always latest software updates
R
System extensions &
enhancements
R
SICON GermanyVordere Insbach 24-2657271 Hilchenbach, GermanyPhone: +49 (2733) 811 [email protected]
SICON America11390 Old Roswell Road, Suite 126Alpharetta, GA 30009, USAPhone: +1 (678) 527 14-32Toll free: (866)356 7586 (US only) [email protected]
Subj
ect t
o er
rors
and
to te
chni
cal c
hang
es a
s pa
rt o
f pro
duct
impr
ovem
ent.
© S
ICO
N S
crap
Bal
ers
& S
hear
s 08
-202
1