SETUP GUIDE FOR THE MINIBAY™ and SUPERBAY™ Golf Simulator ... · SETUP GUIDE FOR THE MINIBAY™...

SETUP GUIDE FOR THE MINIBAY™ and SUPERBAY™

Golf Simulator Screen Systems

www.allsportsystems.com

http://www.allsportsystems.com/

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Table of Contents ITEMS YOU WILL NEED 5

Tools/Equipment 5 Building Materials Not Included 5

MEASURING AND CUTTING EMT POLES 6 Width And Height Poles 6 Depth Poles 6 SkyRailPlus Customers: 6

ITEMS PROVIDED BY ALLSPORTSYSTEMS 7

BUILDING THE ENCLOSURE FRAME 8 Customers with ceilings close to top of enclosure 8 Frame Diagram 8 Step 1 - Add Extender Poles (Applies to SuperBay only) 9 Step 2 - Build Bottom 10 Step 3 - Add 2 Rear Height Poles 11 Step 4 - Add Rear Top Width Pole 12 Step 5 - Build Top Sides 13 Step 6 - Install Front Height Poles 14 Step 7 - Install Tee Pole(s) 15 Step 8 - Install SkyRailPlus Cage Mount (optional upgrade) 16 Step 9 - Install Front Width Pole 19 Step 10 - Position Tee Pole 20 Step 11 - Check All Connections and Verify Dimensions 21

NETTING, BLACKOUT WRAPPER, SHOT DEFENDER, AND SCREEN INSTALLATION 22 BLACKOUT - What’s Included 22 Step 1 - Install Blackout Upper Pole Sleeves 23 Step 2 - Install Netting 24

Place Netting Over Enclosure 24 Attach Netting to Corners 25 Tighten Netting 26 Handling Excess Netting 26 Install Baffle Net 27

Step 3 - Install SideRite™ tension kit 28 Step 4 - INSTALL VIDEO PROJECTION SCREEN 29

Hanging Standard Screen 29 Attach Sides (Standard Installation) 30 Attach Sides (SideRite™ tension kit) 31

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Step 5 - Install ShotDefender™ Safety Guard (Optional Upgrade) 32 Step 6 - Install Blackout Bottom Pole Pockets 34 Step 7 - Install Blackout Main Panel 35 Step 8 - Install Blackout Back Panel 36

SAFETY PRECAUTIONS 37

APPENDIX A - BUILDING THE FRAME (For Tight Ceilings) 38 Step 1 - Top Rear Width Pole 39 Step 2 - Two Rear Height Poles 39 Step 3 - Stand Rear Height Poles 39 Step 4 - Add Bottom Rear Width Pole 40 Step 5 - Add Bottom Depth Poles 40 Step 6 - Add Top Depth Poles and Tee Pole 41 Step 7 - Add Front Height Poles 41 Step 8 - Add Front Width Pole 42

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ITEMS YOU WILL NEED For safety we recommend at least two persons to be on hand to assemble your hitting enclosure.

Tools/Equipment ● Two six foot step ladders ● Screwdriver ● Hacksaw/Tubing Cutter (or ask the store to cut the EMT poles for you) ● Scissors/Utility Knife ● Measuring Tape ● Pencil

Building Materials Not Included The following items are not included and must be obtained locally.

● PVC pipe (only needed if you received the shot defender), cut to the same width of your screen.

● Metal EMT Poles 1” diameter, 10’ long EMT conduit poles from any major local hardware store. For quantity and lengths needed see chart on following page.

Metallic EMT 10-ft Conduit (1” diameter)

Hanging MiniBay or SuperBay: If you ordered the hanging MiniBay or SuperBay please see separate installation guide. You will find our installation guides at the following links.

http://www.allsportsystems.net/user-and-installation-guides/

http://allsportsystems.com/motionview-training-videos.php

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http://www.allsportsystems.net/user-and-installation-guides/

http://allsportsystems.com/motionview-training-videos.php

MEASURING AND CUTTING EMT POLES To calculate total poles needed add number of poles needed from width and height chart and poles needed from the depth chart. Extra poles are needed for SkyRailPlus cage mount, see note below.

Width And Height Poles Number of poles needed varies according to width of enclosure as follows:

Hitting Bay Size Number of

10’ long poles Cut poles as follows:

MiniBay 10W x 9H 8 poles

Height: 4 poles cut to 8’9” ea. Width: 4 poles cut to 9’9” ea. Extender: none needed

SuperBay 12W X 9H 9 poles

Height: 4 poles cut to 8’9” ea. Width: 4 poles at 10’0” (no cuts needed) Extender: 1 pole cut into 4 poles 1’9” ea.

SuperBay 14W x 9H 10 poles

Height: 4 poles cut to 8’9” ea. Width: 4 poles at 10’0” (no cuts needed) Extender: 2 poles cut into 4 poles 3’9” ea.

SuperBay 16W x 9H 12 poles

Height: 4 poles cut to 8’9” ea. Width: 4 poles at 10’0” (no cuts needed) Extender: 4 poles cut to 5’9” ea.

Depth Poles Number of depth poles needed varies only based on depth of enclosure as follows:

Enclosure Depth Number of 10’ long poles Cut Poles as follows

5’ deep 2 poles cut into 4 poles 4’9” ea. Custom Orders where depth is between 6’ to 8’ deep

4 poles cut to depth of enclosure minus 3” i.e. for 8’ deep enclosure cut each pole to 7’9”

SkyRailPlus Customers: If you have purchased the SkyRailPlus Cage Mount, you will need one (1) additioanl Pole cut to 8’9” for the MiniBay. For the SuperBay you will need two (2) additional poles. One pole should be 10’0” (no cuts needed) the second pole should be cut to 1’9” for 12 wide or 2’9” for 14 wide or 5’9” for 16 wide.

Note: Each corner bracket adds approximately 1.5” to size of your enclosure. Therefore, once poles and brackets are assembled an additional 3” will be added to the finished width, height and depth of your enclosure. Therefore, all poles are cut 3” shorter than the finished height, width, or depth of the enclosure. If you have ordered a custom sized enclosure make note of this factor when cutting your poles.

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ITEMS PROVIDED BY ALLSPORTSYSTEMS

Zip Ties

6 3-Way Corner

2 Tee Connectors (Note: you will recieve two more tee connectors

if you ordered the SkyRailPlus Cage mount.)

2 L Corner

4

Inline Couplers Note: You will recieve one additional inline coupler if you ordered the SkyRailPlus cage mount. (SuperBay only)

1 Enclosure Netting

2 Baffle Back Stop Net, single net same size as screen

1 Impact Screen

OPTIONAL UPGRADES

Multiple pieces Blackout Wrapper - see Appendix B

1 ShotDefender™, see Shotdefender™ Safety Guard

2 SideRite™ tension kit, see SideRite™ Tension Kit

1 SkyRailPlus Cage Mount, see Step 8 - Install SkyRailPlus Cage

Mount

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BUILDING THE ENCLOSURE FRAME

Customers with ceilings close to top of enclosure If your hitting bay will be closer than 6” to the ceiling see appendix A for modified instructions on assembly of the frame.

Frame Diagram Refer to this diagram often to identify connectors and poles needed for the step by step instructions on the following pages. Note that the only difference between the SuperBay and MiniBay is width. Since the MiniBay is 10’ wide there is no need to use inline couplers to extend the length of the width poles.

*Poles purchased separately from local hardware store.

2 ea L Corner

2 ea Tee Connector

6 ea 3-Way Corner

4 ea Inline Coupler

(SuperBay only)

Note: Each corner bracket adds approximately 1.5” to size of your enclosure. Therefore, once poles and brackets are assembled an additional 3” will be added to the finished width, height and depth of your enclosure. Therefore, all poles are cut 3” shorter than the finished height, width, or depth of the enclosure. If you have ordered a custom sized enclosure make note of this factor when cutting your poles.

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Step 1 - Add Extender Poles (Applies to SuperBay only) a) For SuperBay only, add Inline Couplers and Extender poles to each of the four

Width poles. Note: SkyRailPlus customers should have an additional width and extender pole.

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Step 2 - Build Bottom ● Place the bottom rear width pole in the location where you desire the rear of your

hitting bay to be located. SuperBay enclosures should have extender poles already attached to the width pole from step 2. Tip: Always position the eye bolts facing down and toward the inside of the enclosure.

● Add two 3-way corner connectors to each end of above width pole. ● Insert two Bottom Depth poles into the bottom rear 3-Way corners, one on each side. ● Add two L-Corner brackets, to the front end of the bottom depth poles, pointing

upward. ● This establishes the bottom of your frame. Tighten all connectors.

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Step 3 - Add 2 Rear Height Poles ● Place 3-way corner connectors on top of two height poles. ● Insert one Height pole into each rear 3-Way corner connector. ● Tighten the connectors.

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Step 4 - Add Rear Top Width Pole ● With an assistant, and a step ladder, install rear top width pole. SuperBay enclosures should

have extender poles already attached to the width pole from step two. ● Tighten connectors

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Step 5 - Build Top Sides ● Insert the Top Left Depth pole and Top Right Depth pole into the respective Top Rear 3-way

connector and tighten connectors.

● Slide the TEE connectors onto the Right and Left Top Depth poles, leaving the tees loose

(position the TEE connectors so that the eye bolts face the ground).

● IMPORTANT: If you purchased the SkyRailPLUS!™, you will need to slide additional TEE

connectors on the Right and Left Top Depth poles.

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Step 6 - Install Front Height Poles ● Insert two three-way corners to one end of the last two height poles

● Install the front height poles by inserting the bottom into the front L Corner brackets and the top

three-way corner into the end of the top depth poles.

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Step 7 - Install Tee Pole(s) ● With an assistant, insert a width pole into the tee brackets. SuperBay enclosures should

have extender poles already attached to the width pole from step two. You may need to carefully expand the top of the enclosure to fit the tee pole into the tee connectors.

● Once the tee pole is inside the tee connectors slide it all the way to the back of the enclosure, as far as you can.

● Tighten the tee connectors. This pole will be used to hang the screen.

● IMPORTANT: If you purchased the SkyRailPLUS!™, you will need to insert an additional

width pole into the second set of TEE connectors installed under step 5. Superbay enclosures should have extender poles already attached to the width pole from step two.

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Step 8 - Install SkyRailPlus Cage Mount (optional upgrade) ● If you have not purchased SkyRailPlus proceed to Step 9. ● The SkyRailPlus mount is installed at the same time as the Front Width Pole.

Step 1 - Thread TOP FRONT Width pole through holes on SkyRailPlus.

Step 2 - Insert the TOP FRONT Width pole. You may need to carefully expand the top of the enclosure to fit the top front width pole into its connectors. TIP: Make sure that the Top Tee pole is pushed as far back as possible to make this easier.

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Step 3 - Tighten all connectors on the front of the enclosure.

Step 4 - Rotate SkyRailPlus into position by sliding the tee pole to the front of the cage and at the same time roating the SkyRailPlus so that slots in arms connect with tee pole.

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Step 5 - Tighten all connectors on the tee pole and proceed to Step 10.

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Step 9 - Install Front Width Pole ● Insert the TOP FRONT Width pole. SuperBay enclosures should have extender poles

already attached to the width pole from step two. You may need to carefully expand the top of the enclosure to fit the top front width pole into its connectors.

● TIP: Make sure that the Tee Pole is pushed as far back as possible to make this easier. ● Tighten all connectors on the front of the enclosure.

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Step 10 - Position Tee Pole ● Loosen the Tee Connectors and slide the Tee Pole forward until it sits 12” from the back of the

enclosure. ● Tighten the tee connectors.

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Step 11 - Check All Connections and Verify Dimensions ● Proper position of the poles and brackets for the MiniBay and SuperBay frame are shown

below. Only difference between the MiniBay and SuperBay is size. MiniBay does not need extender poles. Note that the tee pole (used to hang the screen) should be 12” from the back of the unit. Before proceeding to next steps, verify that all connectors are tight and outside dimensions are correct. Show below is a 12 Wide SuperBay, 5’ deep.

Shown here SuperBay 12Wx9Hx5D

With SkyRailPlus Mounted

Tee Pole 12” from back

CHECK ALL CONNECTIONS TO BE SURE THEY ARE TIGHTENED DOWN AND VERIFY OUTSIDE DIMENSIONS

MiniBay - 10Wx9Hx5D SuperBay - 12Wx9Hx 5D or 14Wx9Hx5D or 16Wx9Hx 5D

IF YOU HAVE PURCHASED THE SKYRAILPLUS CAGE MOUNT IT SHOULD NOW BE MOUNTED

ON THE CAGE, PRIOR TO THE INSTALLATION OF NETTING AND BLACKOUT WRAPPER

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NETTING, BLACKOUT WRAPPER, SHOT DEFENDER, AND SCREEN INSTALLATION

BLACKOUT - What’s Included ● (A) Top Pole sleeves (2), to cover the top right and left depth poles. The upper pole sleeve

is just large enough a wrap around the pole and velcro to itself, and should be installed before the netting.

● (B) Bottom Pole pockets (2), for bottom right and left depth poles and excess netting. The shape of the pocket is like a teardrop. They are large enough to wrap around the bottom depth poles and velcro to itself and hold any excess netting, therefore it is installed after the netting is complete.

● (C) Main Panel (1), covers sides and top of enclosure, installed after all other items have been installed but before the back panel.

● (D) Back Panel (1), covers back of the enclosure, and is the last piece of the enclosure to be installed.

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Step 1 - Install Blackout Upper Pole Sleeves This step should be done after the frame is complete and before installing netting or other items on the frame.

● Install 2 ea pole sleeves around the top left and right depth poles. Pole sleeves wrap around the pole and velcros to itself.

● NOTE: If you have the SkyRailPlus you will need to cut the sleeves to wrap around the additional tee pole mounted to the front of the cage.

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Step 2 - Install Netting

Place Netting Over Enclosure ● Layout netting locating the TOP REAR CORNERS ● With your assistant walk the netting to the rear of the enclosure ● Using step ladders pull the netting over the outside of the enclosure, covering the back top and

sides of the enclosure.

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Attach Netting to Corners ● Using provided Zip Ties attach the netting to the rear top corners first. ● Then zip tie the netting to the top front corners. ● Next zip tie the netting to the bottom rear and front corners. ● Finally, zip tie each vertical height pole and horizontal width poles. The netting should be

tightly stretched around the exterior of the enclosure. Tight netting will stop stray golf balls with minimal flexing.

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Tighten Netting ● Pull the top and sides of your netting as tightly as possible. ● Tight netting will stop stray golf balls with minimal flexing.

Handling Excess Netting ○ Any extra netting along the bottom can be “bundled”along the bottom and zip tied in

place along the bottom frame. ○ If you have ordered a custom depth enclosure your netting may be 8 to 10 feet deep. If

the netting is deeper than the depth of your enclosure the extra netting can be handled in one of two ways as follows:

i. Take any extra netting that proceeds past the front of the enclosure and wrap it into the inside of the enclosure and pull it back toward the rear of the enclosure zip tieing it in place once you've stretched it back as far as it will go.

ii. The other option is to roll the excess netting up to create a “bundle” along the front edge, and zip tie it in place along the front poles.

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Install Baffle Net ● Attach the baffle net to the top tee pole, which should be located about 12” from the back of the

enclosure. Using zip ties, connect the sides of the baffle net to the outside netting in several places along each side.

Netting Completed

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Step 3 - Install SideRite™ tension kit Note: The SideRite™ tension kit comes standard with BlackOut Wrapper upgrade. When installed your screen will hang flatter and smoother than the standard method of hanging.

● On each side of the enclosure wrap the SideRite™ cabling around the upper and lower depth poles. Cable should be positioned directly against and in front of the tee pole from which the screen will be hung.

● Attach the hook end of the turnbuckle to the other end of the cable. Tighten the cable by twisting the turnbuckle causing the cable to shorten. It should have good tension.

● Next install netting, see installing side and top netting). ○ After installing the netting the screen can be installed as outlined under installing video

projection screen.

Upper view of screen tensioning cable wrapped around upper depth pole. Cable is directly in front of and touching tee pole. Also shown is ShotDefender cabling approxiamtley 6” in front of tee pole

Lower view of screen tensioning cabling wrapped around lower depth pole

Screen will attach to the tensioning cable as outlined under the section Hang Screen Step 1 and Step 2B - Attach Sides (HD Screen)

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Step 4 - INSTALL VIDEO PROJECTION SCREEN

Hanging Standard Screen Your screen will attached to the tee pole. Tee pole should be approximately 12 inches from the back of the enclosure and the baffle net should already be installed.

● Attach your video hitting screen with cable ties to the tee pole. Do not tighten screen all the way up to the pole. To help void sag, attach the screen as shown in the diagram below. Allowing the outer edges of the screen to hang slightly lower than the center will help equalize pull on the screen allowing it to hang even with the floor.

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Attach Sides (Standard Installation) Note: If you have purchased the Blackout™ wrapper upgrade or SideRite™ tension kit upgrade see next page for installing the SideRite screens.

● Use cable ties to attach bottom corner grommets to the bottom poles of your enclosure. ● Next, attach the bungee cords between the side grommets on your screen and the bottom

poles of your enclosure. This will create downward tension on the screen to help keep it flat, and will also assist with absorbing golf shots.

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Attach Sides (SideRite™ tension kit) The following instructions are for screens with the SideRite™ tension kit upgrade. If you have this upgrade your screen will have grommets down both sides, loop velcro on the front and blackout trim flaps sewn to the back.

● Thread cable ties through the side grommets on the screen and around the SideRite™ cables as shown below. The SideRite™ cables should have been installed prior to the netting, see SideRite™ tension kit. Tip: Do not tighten ties until they have been installed on both sides of the screen.

● Gradually tighten ties on the left and right side until there is even tension and the screen is

hanging centered in the enclosure. ● Blackout trim sewn to the back of the screen will velcro to the front side of the screen covering

the ties, grommets and cabling.

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Step 5 - Install ShotDefender™ Safety Guard (Optional Upgrade) ● This step applies only if you have purchased the ShotDefender™ safety guard. This product is

included for free with the BlackOut™ upgrade. ● The ShotDefender™ hangs via a tension wire about 6 inches in front of the screen mounting

pole (this is the only pole that is in play in the MiniBay™ and SuperBay™ enclosures.) Any shots hit toward the screen pole will be defated by the ShotDefender™ Safety Guard and will not return toward the golfer.

Step by step guide for installing shot defender is noted on following page.

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● Wrap the ShotDefender™ cable around each of the side bars approximately 6 inches in front of the screen. (Fig. 1)

● Attach the hook end of the turnbuckle to the other end of the cable. (Fig. 2) ● Tighten the cable by twisting the turnbuckle causing the cable to shorten. It should have good

tension. (Fig. 3) ● Attach the long black velcro sleeve to the cable. Fig. 4 ● Place a 1 inch pvc pipe, cut to the width of your unit, in the pocket of the shot defender for

added weight in holding it down. In this way any balls directed to the shot defender will be deflected. (Fig. 5)

Fig 1 Fig 2

Fig 3 Fig 4

Fig 5

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Step 6 - Install Blackout Bottom Pole Pockets Note: Screen, netting, shot defender, screen tensioner, etc., should already be installed.

● There are two each pole pockets. The shape of the pocket is like a teardrop. They are large enough to wrap around the bottom depth poles and velcro to itself through the netting.

● Install pole pockets on the lower right and left depth poles. When properly installed they will hide the pole and hold any excess netting.

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Step 7 - Install Blackout Main Panel ● With the grommets facing the back of the enclosure, lay the Main Panel across the top and

allow each side to drape evenly over the right and left side of the enclosure. ● Fold flaps on front edge of enclosure around the poles and velcro to the inside of the main

panel, making it even and straight. Note: If you have purchased the SkyRailPlus cage mount, you will need to make cuts in the blackout to wrap it around the support arms of the mount.

● Next, using grommets and zip ties, attached Main Panel to rear of enclosure. Pull blackout toward the rear as needed so that it pulls evenly along the front of the enclosure.

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Step 8 - Install Blackout Back Panel ● Using grommets and zip ties, attached to top back pole. ● The side flaps will velcro to the main panel.

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SAFETY PRECAUTIONS We recommend that you position the sides of your enclosure no closer than 12” away from side walls or other objects. We also strongly recommend using “Almost Golf Balls”, or foam balls rather than real golf balls when hitting indoors. This is a safety recommendation only. The screen is fully capable of handling full golf shots from real golf balls.

Enjoy and be safe,

All Sport Systems

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APPENDIX A - BUILDING THE FRAME (For Tight Ceilings) NOTE: This method is recommended for situations where the enclosure height is very close to your ceiling height. For safety reasons, at least two persons should be used during assembly. Diagram of finished frame shown below for your reference. TIP: Always position the corner connectors so that the Eye Bolts face DOWN and toward the INSIDE of the enclosure.

See following pages for step by step instructions.

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Step 1 - Top Rear Width Pole

For SuperBay only, add In-line Couplers and Extender poles to each of the four Width poles. Position a Width pole on the ground near your back wall. This will become your top rear width pole. Add two 3-way Corners on each end.

Step 2 - Two Rear Height Poles

Leaving the pole on the ground, connect two Height poles to the 3-way Corners. Add two more 3-way Corners to the other end of the Height Poles, but do not fully tighten these.

Step 3 - Stand Rear Height Poles

Tip: Leaving the bottom 3-Way Corners loose will allow you to spin them when tilting the rear structure into place. Once it is in place you can then spin them into their proper orientation so as to install the bottom Width Pole. With an assistant, carefully stand the structure up and lean it against the back wall of your room. The assistant should hold frame in place securely against the wall.

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Step 4 - Add Bottom Rear Width Pole

Next add the Bottom Width Pole and tighten the connectors. Continue to have assistant steady the frame against the wall.

Step 5 - Add Bottom Depth Poles

Insert two Depth poles into the Bottom Rear 3-way Corners and tighten these connectors. The structure will now stand on its own.

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Step 6 - Add Top Depth Poles and Tee Pole

Insert the two remaining Depth poles into the Top Rear 3-way corners and tighten these connectors. Next, slide a Tee connector onto the front of each top Depth pole. Next, attach a WIDTH pole between them. This will create the TEE Pole. Carefully slide the TEE Pole back toward the rear of the enclosure as far as possible. Tighten connectors. IMPORTANT: If you Purchased the SkyRailPlus Cage Mount you will need to install an additional tee pole at this point, see Step 7 - Install Tee Pole in main instructions.

Step 7 - Add Front Height Poles

Place 3-way corners on one end of the two remaining front Height poles. Next, attach L Corners onto the other end of the front Height Poles. Tighten connectors. Next, connect the Height poles to the structure as shown, with the 3-way corner on the top and L Corner on the bottom. Tighten connectors.

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Step 8 - Add Front Width Pole ● IMPORTANT: If you purchased the SkyRailPlus Cage Mount you will need to install it at this

point, see Step 8 - Install SkyRailPlus Cage Mount in main instructions.

Insert the top front Width pole into the top front 3-way corners. You may need to carefully expand the top of the enclosure to fit the top front width pole into the corners. TIP: Make sure that the TEE pole is pushed as far back as possible to make this easier.

This completes the special instructions, you can now return to the standard instructions, commencing with Step 10 - Position Tee Pole, under Building The Enclosure Frame.

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SETUP GUIDE FOR THE MINIBAY™ and SUPERBAY™ Golf Simulator ... · SETUP GUIDE FOR THE MINIBAY™...

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Transcript of SETUP GUIDE FOR THE MINIBAY™ and SUPERBAY™ Golf Simulator ... · SETUP GUIDE FOR THE MINIBAY™...