SETTING THE STANDARDS GLOBALLY - … e-mail: [email protected] MANUFACTURING, TRONDHEIM...

20
IN THE PETROCHEMICAL, OIL & GAS MARKET Total fire and gas safety

Transcript of SETTING THE STANDARDS GLOBALLY - … e-mail: [email protected] MANUFACTURING, TRONDHEIM...

IN THE PETROCHEMICAL, OIL & GAS MARKETTotal fire and gas safety

Autronica Fire and Security is a leading innovator, manufac-turer and supplier of fire & gas safety equipment to the global Petrochemical, Oil, and Gas industry. Our products are devel-oped in close cooperation with our major customers, ensuring safety in applications for the oil and gas industry worldwide which have the most stringent requirements.

Since our beginning in 1957, we have set new standards for fire & gas safety by continuously providing new technology and solu-tions to ensure the safest environments possible – always. Our continued focus on innovation and quality of fire and gas safety systems has allowed us to be in the forefront of technology in oil and gas markets globally.

Division Petrochemical, Oil, and Gas operates from our office in Stavanger – Norway, conducting business on all continents, both on- and offshore. Along with our sales offices in USA, UK, Korea, UAE, Australia, and Malaysia, we have built a network of experienced and skilled distributors, handling sales and service in their respective countries. Our distributors have undergone extensive training on our products, and we regard them as our extended arm in their home markets.

The complete value chainIn Autronica Fire and Security we hold the complete value chain. As opposed to most suppliers of fire & gas detection equipment

and systems, we handle development and production in-house at our headquarters in Trondheim and manufacturing facility in Tonsberg, Norway. This is ensuring the optimal utilization of and interaction between all the different parts of the system.

Quality and Reliability in safety – SIL2Autronica Fire and Security developed the world’s first interac-tive-addressable system for integrated fire and gas detection; AutroSafe Integrated Fire and Gas (IFG) is also the first integrated fire and gas detection system that is approved according to IEC 61508 Safety Integrity Level 2 (SIL2).

Proven safetyOur products are designed and approved according to inter-national standards and regulations, and hold all certificates required for maritime, onshore and offshore applications.

Our goal is to continue our success to be the preferred supplier and one-stop-shop of complete systems for Fire & Gas Detection to existing and new customers globally by taking full responsi-bility through the whole value chain.

SETTING THE STANDARDS GLOBALLY

We are a preferred supplier and one-stop-shop of complete systems for fire & gas detection

By Bjørn Willy KjærSales and Marketing Director Petrochemical, Oil, and Gas Division

Our products are developed in close cooperation with our major customers.

Bjørn Willy Kjær

HEAD OFFICE STAVANGER, NORWAY

Autronica Fire and Security ASDiv. Oil & GasLagerveien 24NO-4033 Stavanger, NorwayPhone: +47 90 90 55 00Mobile: +47 92 09 07 92Support: +47 915 09753Spares e-mail: [email protected]

MANUFACTURING, TRONDHEIM

Autronica Fire and SecurityHaakon VIIs gate 4NO-7041 Trondheim, Norway

EUROPE & RUSSIA

Autronica Fire and Security ASDiv. Oil & Gas EuropeStalsbergv. 9NO-3128 Notteroy, NorwayPhone: +47 33 38 25 00Mobile: +47 97 06 26 78

UK & IRELAND

Autronica Fire and Security ASDiv. Oil & Gas UKc/o Chubb Fire & SecurityUTC Building & Industrial SystemsLittleton Road, Ashford Middlesex, TW15 1TZ, EnglandPhone: +44 (0) 1753 825 800Mobile: +44 (0) 7796 26 26 92

A WORLDWIDE COMPANYAutronica Fire and Security AS is a leading innovator, manufacturer and supplier of advanced sensors and systems for fire and gas detection to the Petrochemical Oil and Gas industry. The product

range includes AutroSafe® IFG (integrated Fire & Gas Detection System) with SelfVerify, the world’s first IEC 61508 Safety Integrity Level (SIL 2) approved integrated addressable Fire & Gas Detection

System. Autronica Fire and Security AS also offers a full range of flame and gas detectors, high sensitive smoke detection (HSSD), gas sampling, alarm management and control systems. Services

offered includes system design, project management, installation and commissioning, after sales service and training.

Our Petrochemical, Oil and Gas Division have sales offices covering the following areas:

THE MIDDLE EAST & NORTH AFRICA

UTC Fire Safety Middle EastUTC Building & Industrial Systems,Palladium Building, Sheik Zayed Road, Next to Kia Showroom,The United Arab EmiratesDubai PO Box 30791Phone: +971 4 419 9306Mobile: +971 56 6967152

SOUTH KOREA

Autronica Fire and Security ASDiv. Oil & Gas South Korea#B 5F, Saesam B/D., 39,Sesil-ro, Haeundae-gu,Busan, 48111, South KoreaPhone: +82 70 4066 6555

ASIA PACIFIC

Autronica Fire and Security ASDiv. Oil & Gas Asia PacificPOG div.53 Floor, The Intermark Complex,Jalan Tun Razak, 50400 Kuala Lumpur, MalaysiaMobile: +47 9528 7775

AMERICAS & WEST AFRICA

Autronica Fire and Security AS,Div. Oil & Gas Houston10607 Haddington Drive, Suite 100Houston, Texas 77043, USAPhone: +1 713-290-8624Mobile: +1 337-278-9793

A WORLDWIDE COMPANYAutronica Fire and Security AS is a leading innovator, manufacturer and supplier of advanced sensors and systems for fire and gas detection to the Petrochemical Oil and Gas industry. The product

range includes AutroSafe® IFG (integrated Fire & Gas Detection System) with SelfVerify, the world’s first IEC 61508 Safety Integrity Level (SIL 2) approved integrated addressable Fire & Gas Detection

System. Autronica Fire and Security AS also offers a full range of flame and gas detectors, high sensitive smoke detection (HSSD), gas sampling, alarm management and control systems. Services

offered includes system design, project management, installation and commissioning, after sales service and training.

Our Petrochemical, Oil and Gas Division have sales offices covering the following areas:

Protecting life, environment and

property

OUR PRODUCTS

AutroSafe Integrated Fire and Gas (OFG) detection system provides a totally integrated ad-dressable solution for fire and gas detection in oil and gas industry – reliably and cost-ef-fectively. The system is easily extensible, feature-rich and standards-compliant. This network distributed, addressable and interactive fire-alarm system provides unparalleled safety, imple-menting numerous safety-enhancing features that also help reduce costs. At the same time, AutroSafe supports a wide range of Autronica and third-party detection devices, allowing flex-ibility and accuracy.

AutroSafe IFG addressable system

AutroMaster ISEMS is an integrated safety and emergency management system, combining the strengths of a powerful fire detection system with functions dedicated to make sure you are in control in case of an emergency. Easy to use, and providing a full overview and saving valuable time. AutroMaster ISEMS provides an intuitive graphical control and monitoring interface helping to save time when every seconds counts.

AutroMaster ISEMS

Our proven hazardous gas detection systems deliver the highest level of protection for peo-ple, processes and property — even under the most extreme conditions. We provide rock-solid, performance-tested detectors for a wide variety of gas hazards – all with global approv-als. We provide durable, integrated solutions for protection of people and critical industrial applications. Our detectors lead the industry with performance-tested hazardous gas detec-tion solutions that perform optimally with minimal maintenance.

Gas Detectors

Flame detectors are solutions for applications where a fire incident would be a high risk to personnel safety and loss of equipment. Beyond critical life-safety concerns, our products have proven to minimize total cost of ownership while minimizing false alarms. We offer flame-detection technologies with wide area coverage, high false-alarm immunity, reduced response times, and the appropriate global approvals. To improve ease of use, all X-Series flame detectors have HART-protocol options.

Flame Detectors

The Omicron systems by Autronica is a range of high-tech systems for the shipping and off-shore industry, and include point gas detection systems, gas sampling systems, and a tailor made solution for detection in shale shaker ventilation. The systems are designed to attract minimum maintenance overheads. We deliver reliable, service-friendly systems to meet owners’ and regulatory requirements. The systems fulfil IMO, IACS, EC, USCG and classifi-cation societies’ regulations.

Gas and special detection

The reliability is important for the entire system and not only single components.“

— IEC61508 applied to F&G detection systems

The historical safety record for the Petrochemical, Oil and Gas industry is strong. Engineering, installation

and lifetime use takes into account the well known hazards of such an installation. Different levels of pro-

tection ensure that potential hazards are discovered and eliminated before they become a major risk to the

installation premises and the people working there.

A SIL2 CERTIFIED SOLUTION

Gas leaks is a major concern in most oil and gas related applica-tions. As an example, if we look at LNG, in its original form this is a liquid, however it will quickly turn into a vaporized gas upon entering the atmosphere. Potential ignition sources may quickly create a dangerous situation, and thus our goal is to discover any atmospheric presence of gas as early as possible. This is why the detection system becomes an early as well as important barrier to protect an Oil and Gas installation. Detecting potential risks and taking necessary precautions to eliminate or prevent them from escalating is the main objective of the safety system. Several fac-tors need to be examined in order to make sure that we have a trustworthy system.

Typical detection solution There are two key factors when considering an F&G detection system: Availability and Reliability. The first is rather self-ex-planatory – it is important that the detection system (and its functions) is available when needed. The latter is no less impor-tant – that is why we can rely on the system to perform when needed. The first step to ensure we can trust our system is to look at the chain of devices necessary to detect and take appro-priate action. A very simplified drawing showing a typical safety system for detection is shown below.

By Geir Solem, Global Key Account Manager

Distributed control system (DCS)

F&G detector (initiating device)

Detection system Output (action)

Output (action)

Every scenario (fire sparks, a gas leak, etc.) can be reported by a detector. The detector is the system’s initiating device, and its performance is crucial to ensure early and reliable detec-tion. We want to detect the incident as early as possible, and at the same time avoid detection and reporting of unwanted or nuisance alarms. Different detectors have different proper-ties, particularly when it comes to performance. Comparing datasheets may cause detectors which perform very different to look almost the same.

When consulting manufacturers and suppliers of fire and gas equipment, a good rule of thumb is to always ask for what test-ing has been done according to performance standards (e.g. FM3260 for flame detection). This will point out the differences when it comes to the performance of a specific device. It is of course important that the equipment has the right ingress pro-tection and can withstand necessary environmental condi-tions, but after all it is the performance of the device that deter-mines whether it will properly detect an incident or not.

The detector will report a detected incident to the detection sys-tem. By this, the communication becomes important (type of medium, robustness to EMC and environmental conditions, etc.) to avoid loss or delay in the communication channel. That is also a driving factor to try and utilize a loop or another form of redun-dancy for the communication between the detector and the sys-tem. In a loop, short-circuit isolators will ensure that any detector or cable faults will keep all devices properly communicating with the system.

The purpose of the detection system itself is also to ensure that any appropriate actions are taken. In an integrated fire and gas detection system, the logic is normally kept in the same system and actions are taken care of by activating outputs to differ-ent devices (activating beacons/sounders, closing ventilation/dampers etc.). An alternative configuration is as shown in the figure below; the detection system passes the alarm on to a Distributed Control System (DCS) which will take care of the needed actions. For the last solution, it is important to highlight the need for a secure communication channel between the two systems. Very often the project will also require redundancy for this type of communication.

Safety and IEC61508So how do we consider a communication channel or a detec-tion loop to be safe or not? In installations like an LNG plant,

a hazard and operability study (HAZOP) is normally done to identify and evaluate potential problems that may be a risk to people or equipment. This will help us determine what kind of equipment is required to protect the installation; however F&G equipment have different safety ratings that need to be exam-ined as well.

The reliability is important for the entire system and not only single components. A good standard for consideration of sys-tem availability and reliability is IEC 61508: Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems. This standard defines what is called “Safety Integrity Level” (SIL), an assessment of reliability, failure to safety (how safe the system is) and management/life cycle considerations. The SIL tells us something about the probability of a failure on demand, i.e. how likely is it that the system functions as intended the day we actually need it? It can work 10 out of 10 times when tested, but that does not matter if it fails the next time it is supposed to detect a real hazard.

Since we are talking about an entire system with dependencies, it is important that the entire system is evaluated according to this standard, and not only single components one by one. The entire system, from detection by one of the initiating devices to action by one of the outputs, should fulfil the requested level of safety (normally SIL2 is required for an F&G detection system). Combining single components does not necessarily give us the same rating (even if they are rated SIL2 individually). To make sure we can maintain all aspects of IEC 61508, a Safety Analysis Report (SAR) is often done during the project. In order to sim-plify this and ensure you will maintain the required safety level, you should ask the suppliers to prove compliance of the entire system according to all parts of IEC61508.

F&G detection systems can be realized in different ways; most importantly, we need to consider the safety aspect of the solu-tion. In order to properly accomplish this, we should examine the entire system with all intended functions (e.g. detection from a smoke detector through all communication pathways including the activation of an output module). Only by doing this, can we say something about how safe our system is, and if we are able to maintain the needed safety rating for the system. After all, it is the system performance on that day we need our system to perform 100 percent that becomes critical.

Typical AutroSafe IFG setup

What is SIL?SIL is short for Safety Integrity Level, followed by a number 1 to 4. It is a measure of functional safety for a given protective function, typically describing the level of safety protection needed for a specific function or process. SIL will give the reliability needed for the safety system. SIL1 is the lowest degree of protection, SIL4 is the highest. The target for a F&G detection system is typically SIL2.  The goal is to know that a function will perform when needed, and if not, fail in a safe manner.

A product claimed to be “SIL” rated or certified really depends on its use in a specific function. By this it is incorrect to refer to a certain SIL rating for an individual component as long as SIL applies to the complete function.

When it comes to reliability SIL only counts for reliability of the system to perform its safety function. In modes considered to be less dangerous the system may fail more frequently.

AutroSafe Integrated Fire and Gas (IFG) 4 provides the highest degree of security yet by combining safety,

reliability and availability.

FROM SAFE TO DUAL SAFETY

The Dual Safety technology from Autronica Fire and Security enables redundant control of the loop. If, by any reason, the pri-mary loop control fails, the secondary loop control will take over, and fire detection is thus maintained. Redundancy is achieved without introducing two sets of detection loops and thus avoid-ing twice the amount of cabling and detectors.

At the basic level, the sensor units are connected in two-wired loops. Consequently, in case of a single broken or shorted loop, connection with all units is maintained. But what if we have two breaks or shorts?

In a Dual Safety system it is possible to connect the loops to two different panels to secure that the isolated part of the loop con-nects to a “backup panel”. The key to this is the use of Autronica’s AutroKeeper.

AutroKeepers are smart relay units that are connected to the loop, controlling a panel’s access to it. They may operate in automatic, semi automatic or manual modes. Using two AutroKeeper units per loop make redundant control of the loop possible.

If you need to power down the primary control panel, for exam-ple, due to maintenance, upgrading the system software etc., and you still want to maintain the same high level of safety in your monitored area, you simply switch the control to the secondary control panel.

Another important advantage is that if the primary control panel should by any reason fail, the secondary panel will take control of the loops. This ensures that an alarm event is not lost in case of system node or network failure.

AutroSafe IFG 4 is certified according to European directives (CPD) requiring EN 54 compliance.

Built to deliver a higher degree of safety

v All loop units have a short-circuit isolator – no need for extra loop units

v Loops are powered from both sides – ensuring redundant loop network

v AutroSafe SelfVerify® monitors each detector and manual call point every day

v Two AutroKeepers ensure that no events are lost in case of system node or network failure

v Dual network between all panels secures redundant panel network

v Dual connections to process control systems

If the primary control panel should for any reason fail, the secondary panel will take control of the loops.

SERVICE & SUPPORT +47 915 09753

Corrective Maintenance

v Emergency On-Site Service

v 24-hour Telephone Support

v Spare Parts Holding

v Hardware Repair Service

Preventive Maintenance

v Preventive Maintenance Service

v Scheduled Maintenance

v Revision Upgrade Service

System Support & Information Services

v Technical Audit

v Documentation Update

v System Modification

v Help Desk Support v Reporting and Logging

Customer Training / Autronica Academy

v Product/System Training Operators

v Product/System Training Engineers

A vital part of the fire and gas safety are the people handling the system, from production to operation. That’s why we have developed an extensive service and support program ensuring your system functions optimally at all time.

Stringent control throughout Autronica Fire and Security assures the excellence of our products, processes and services.

Our products are developed for meeting worldwide standards and regulations, and con-form to EN 54 and NFPA 72. Below is a collection of the classification bodies we are certi-fied by.

PROVEN EXCELLENCE

10 years with SIL 2 certification

We protect 600 offshore platforms worldwide

250 drill ships/drill rigs

141 onshore productions/petrochemicals

Oseberg Sør. Photo: Øyvind Hagen, Statoil

Petrojarl. Photo: Kjetil Alsvik, Statoil

Kårstø. Photo: Dag Magne Søyland, Statoil

We protect 600 offshore platforms worldwide

150 FPSOs

100 semisub rigs

YuumKaakNaab. Courtesy of BW Offshore

West Hercules in the Barents Sea. Photo: Ole Jørgen Bratli, Statoil

Protecting life,environment and propertywww.autronicafire.com

That is how we create products that make you feel safe.

More than fifty years ago, we invented the very first fire alarm as you know it today. Since then we have turned it upside down several times – and still we continue to make new revolutions. Our goal has always been that people should be able to think less about what matters most; safety.

We know that our products are amongst the best in the world, but we also know that the best products can always get better. We continue to develop and we are able to say with conviction, that we protect life, environment and property.

Thinking new thoughts is part of our job.

Autronica Fire and Security AS DIVISION PETROCHEMICAL, OIL AND GAS Lagerveien 24, NO-4033 Stavanger, Norway

Phone: +47 90 90 55 00 | [email protected] | www.autronicafire.com

116-P-OILANDGAS/AGB, rev. B, 2017-11-29

Autronica Fire and Security AS is a leading innovator, manufacturer and supplier of fire and gas protection, safety and maritime measuring equipment worldwide.

Our products ensure safety in applications on land, sea and in the petrochemical, oil and gas sectors.

Owned by United Technologies Corporation (UTC), we employ almost 500 people handling the complete value chain, from idea, development and manufacturing to the marketing, sales

and servicing of our products.

We are an international company with worldwide offices and our HQ is located in Trondheim, Norway’s technology hotspot.

Protecting life, environment and property