SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames...

24
NASA Technical Memorandum 100020 USAAVSCOM Technical Report 87-A-8 UTPC FILE C3---- SEstimation of Blade Airloads from LI)I W~~~~ ~~ RoorBld Bndn Mmet 00 William G. Bousman DOTC August 1987 Approv .r I1 ",,, '1. i AMY \-.% NASA ___AT1() SYYSTf MS( OMMAN(1 IWllam . ousan. .. I I < DTFC "

Transcript of SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames...

Page 1: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

NASA Technical Memorandum 100020 USAAVSCOM Technical Report 87-A-8

UTPC FILE C3----

SEstimation of Blade Airloads from

LI)IW~~~~ ~~ RoorBld Bndn Mmet

00William G. Bousman

DOTC

August 1987

Approv .r

I1 ",,,

'1.

i AMY \-.%NASA ___AT1()SYYSTf MS( OMMAN(1

IWllam . ousan. ..

I I <

DTFC "

Page 2: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

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NASA Technical Memorandum 100020 USAAVSCOM Technical Report 87-A 8

Estimation of Blade Airloads fromRotor Blade Bending MomentsWilliam G. Bousman, Aeroflightdlynamics Directorate, U. S. Army Aviation Research

and Technology ActivityMoffett Field, California

L2•. 'Io

I r T I

August 1987 i- .-

97/

Ames Research Center A 't, fA,-A

0 ' "'°

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ESTIMATION OF BLADE AIRLOADSFROM ROTOR BLADE BENDING MOMENTS

William G. Bousman

Aeroflightdynamics DirectorateU.S. Army Aviation Research and Technology Activity

Ames Research CenterMoffett Field, California 94035

1. ABSTRACT

A method is developed to estimate the blade normal airloads by using measuredflap bending moments; that is, the rotor blade is used as a force balance. The blade's ro-tating, in vacuum modes are calculated and the airloads are then expressed as an algebraicsum of the mode shapes, modal amplitudes, mass distribution, and frequency properties.The modal amplitudes are identified from the blade bending moments using the StrainPattern Analysis Method. The application of the method is examined using simulated flapbending moment data that have been calculated from measured airloads for a full-scalerotor in a wind tunnel. The estimated airloads are compared with the wind tunnel mea-surements. The effects of the number of measurements, the number of modes, and errorsin the measurements and the blade properties are examined, and the method is shown tobe robust.

S,.

2. INTRODUCTION

Daughaday and Kline III described an approach to determining generalized force.-from measured bending moment data that assumes that, at each harmonic of rotor speed,the blade response is caused by the blade mode nearest in frequency to the harmonic.They applied this single-mode approach to flight data obtained on an 11- 5 helicopter with three sets of rotor blades of different stiffnesses, each of which were tested at three rotorspeeds. They calculated the generalized force for each harmonic as a function of advanceratio and, although there was considerable scatter in the flight test data, they were ableto demonstrate that the downwash theories that were available at that time were not ableto predict the generalized forces. This was particularly noticeable at advance ratios below0.20. They proposed that, to the extent that the generalized forces are independent ofthe rotor blade design, the generalized forces determined from flight test will provide amore accurate estimate of blade loading than will aerodynamic theory in the design of newrotors.

The possibility of using generalized forces which have been determined from flightmeasurements on a helicopter rotor to design a second rotor system waF examined in more

6-5 - I

Pri uii Lud :it thb IlhirLucti Lh Luirlm; in to R t~r ,l I L 1 il-tinl, At I ck-, 'lil( •

JS -1 -A26 "- a7" " '" -' "- :- " . . "-'- " -, "-" " - . . . ..-. -. .

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-.~~~"~ r- ".7rr'w - . . -y

detail b. Loewy et al. 12j. They expanded on the approach of Daughaday and Kline toinclude an estimation of the generalized forces using the three nearest blade modes insteadof a singie mode,. They calculated the generalized forces for the front rotor of an 11 21helicopter with wooden blades and applied these generalized forces to an H 21 helicopterwith oicta' blades and to a YH-16 helicopter. The calculated bending moment data were

then compared with available flight test measurements. The agreement was fairly goodfor the n,,:tal-blade H--21 rotor, but was less satisfactory for the YH- 16 rotor. Loewy etal. concluded that despite the differences that. were seen, there were so man) similaritiesin the generalized forces for even disparate rotor systems and flight conditions, that theprogtaiv of research should be pursued. They also concluded that the use of three adjacent

,cdes %as an iliprovcmnent over the single mode approach.

IC ,idver' of 9light test data that iiclided both surface pressure and bending lio,-

mome I't r lt 31 encouraged DuWaldt and Statler to re-examine the use of bondingmomeni. data to P'stimate the generalized forces [41. They treated the cosint, and sineharnioriics separately, and in this way, properly accounted for phase relationship- which

had - boen done in the previous work. They compared the rotor-tip deflectom that Wa,.

calculat,'d using the measured airloads with that obtained using the mea.;ured iendlrig mumerit data f-r one flight case from Reference 3. They concluded that the comparison wasriot sat sictory, prirmal Iy because the methods used could not account for measi,,ererrors

Fsculier and Bousman [51 have recently examined the structural respr,',s of The('I -3; r,,,r to the aerodynamic forces that were measured in flight awid "t,(! t wnnltests. B': ,,sing the rmeasired airloads they have been able to eliminate uncertaintesin the a,.rodynamic model and in this way stiidy the structural response as an isolated!ni.,hm. One result of their investigation has been to show that the measurrrents of the

niload- Ini the 1,nding moments that have been obtained with the CA 34 rotor are quite

accuri .'.,.. An exanpie of this is shown in Figure I where the 3 to 10 harmonies of the flapbendtig rnmoieit measured in the wind Iun el 61 are plotted in the manner (if Iooper 7using a three dirrieri:;ional Cartesian surface. These are compared to the monient. thathave been l., , a t.d using the meas ured airieads. The uncoupled blade fi ,tpii g qiiation

or tile calcn.iation. lo obtain thw good agreement that is shown here it :iece-Sarvt ! 'i.t 4 rfa( v presere rneatu rer e nts be accurate, 2) the blade flap eq ia io ()Il(.: " r ,, 1. :~' . .o'' 31 )i'e bli,.d mass 4itid stiffne:qs properties be properly corri,1:tNd. 1) thc.o1- ; i, Piltlr , jSt.o. t so!ve l e differential equations be suficientlv ;iir r,'. 1Y,

11 ",m 1, 110 h r in't T ''OT'elt Tjj j,, tl eft bt, (rrect . The good results t hat h cl lf~ I~ nAt v. it 11 l ',' "o -i refpoii'e calii 111M lhowr inl Figure 1 raie the quesl mi as toV, . " . . I, w,-k !Y kaorls fmri the bending moment ieaurr..e'i.Sir;l :a','l~,- it -o,, ,'i,- airload dirtr:,;tt,ns: thiat is, use the rotor bliade as a torcei',7, , "!i', , i loawit-g of , ::( ov Or rotors is still not vt'[l lH!du " ,, ,

, n' i~ vii I o e,t)', ' , a t isilipie , a lrd iniXl) nit , t' U lit lt" In

w," ,, : al curct,, :iri- .... ,r#, tre i ea.suro eliis couldJ i:, : i~ dvd1

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The purpose of the present paper is to demonstrate such a technique for the estimation ofthe normal airloads of a helicopter blade.

3. FORMULATION

Eq.ationof Motion

The uncoupled flapping equation of Houbolt and Brooks '8 is used to rcpresentthe blade dynamic behavior

02w

(EIw")" - (Tw')' + m at2 F= (1)

where EI, the blade stiffness, T, the tension, and m, the mass are all functions of the bladeradial coordinate. The blade displacement, w, and the normal force, F,, are functions oftime as well as radius. A series solution for the blade displacement is assumed whichseparates the time and space variables

p

w(r, t) = E (qnkccoskf[t + qnkssinkflt) 0,(r) (2)n=1

where Inkc and qs are the amplitudes of the kth cosine and sine harmonics of the nthterm respectively, 4,,(r) is the nth displacement shape function, and fl is the rotationalspeed. The airload distribution is separated in a similar fashion

p

F.(r,t) = E[Fkc(r)coskflt + Fzk.(r)sinkftl (3)n=1

where Fkc(r) and F2&(r) are the cosine and sine harmonic airloads and vary with theradius. The solution is then expressed for each cosine and sine harmonic separately

P

L qkc[(EI)/- (Tq)' - mk2 f 2 Onj- FzkA (1)nt=1

P

i qn' kAi(EIO )1- (Tct4)' - mnk 2f-1_ - F~ka (5)nfl

As has been shown in Reference 4, if the series chosen to solve Eq. (1) is assunwd to bcthe solution of the homogeneous form of that equation, that is, the rotating natural modes pof the blade in a vacuum

65-3

°..-: . . ... - .-.. .

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P

where w, is the mode natural frequency; then substituting into the homogeneous form ofEq. (1) gives

p p

-(')!= E r w (7)n=l n=1

and eq. (.4) and (5) become

p

>= (',' -- k (8)n=1

P

Fz ke - k7 2 ~)M~nqn (9)

where the order has been reversed to show the dependency of the airload distribution onthe modal properties and modal amplitudes.

The expressions for the spanwise harmonic airload given by Eq. (8) and (9) areuseful in that the derivative terms of Eq. (4) and (5) have been eliminated. As thenumber of modes in the summation in Eq. (8) and (9) is increased, the frequency parameter(-- k'2 2 ) will also increase for n greater than two or three. At the same time, the modalamplitudes, qnkc and qk,, will decrease. For the summation to converge it is necessarythat the products (Wn - k 2 f 2)qnkc and Of,' k 2 ]2 )qnk, become small. The number ofmodes that are required for convergence will depend on how quickly this product termdecreases.

Th, radial variation in the airload will br determined by the nia.ss distributionand tlhe mod(h shape. The frequency parametir (Aj k2 Ol) will not var. with bladeraits. nor will it vary with flight condition if the rotor speed is constant. The onlyparair,d-L that vary with fiight condition are the modal amplitudes, q,1 , and q,k, whichTi st he ider; tfied from measurements. To c;)t,"uiate the spanwise airloads then, it is first* ( ,s.-a to ohtain the mode, of the ror in a va, olUlnI and seconkilV to estimate th(e

!flO'),il aiiplitud(:Is r,)in blade bending rio)rnent, datA

.M odal tPr,)Pertre.s

The H i. dal properthes ree w - fo Il:ido, l , ,i ; re tini. An ii, ho;i lhat r I)ic

p)reviid the node shape;; for T]is1,lact.,m,: rh;,., b, g Ioment, arid slht.,r t,)t t [);;ICwith normiuiform mass and stiffness propvl eiq Is suitable. ]he a pproma-h used her, is toCAiculate the miodai p)ropertiei using thc "l'ran-irs.ion Ma rix Ietlo,,! of Mirthv 9

-I.... ... .... .. . * .. . . . . . . . . . . . . . . . ..-

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Mtodal A rnphtudes

The rModal amplitudes are identified from blade bending rilmficlit ,tal .

squares fitting approach. The methodology used here follows the work of (;aoIkr',o'cr . ',

his associates at the Royal Aircraft Establishment 110, 111 referred to a-s the >" rr .'0i 1( r.Analysis Method. Their application of the method has been directed to the expcr.rrie.ti.

determination of both the mode shapes and the modal amplitudes, but the a ppr,,iii ( 'also be used when the mode shapes are calculated and only the riodd ITii;,k .,

determined from experimental data. The basis of the approach is that tririg r',:,

ineasurenicnts at in stations are related to the modal arnplitiide of p ,Ti1e ,

{M} -[S{q} i

where 1Si is an rnxp matrix. Each column of [Sj is the bending IComent IMio, Thap,,, i,'

the m stations and is obtained from calculation of the blade's rotat ing nodes. F,,r r, ;

the modal amplitudes can be identified by a least squares procedure

{q} ( SI T1S ) i'Si T {M} I

The matrix product in Eq. (11), sometimes referred to as the SPA matrix. i pXr, M:,!

is calculated one time.

4. A'PLICATION

The method proposed here is examined for the ca,, of a ('I :;1 rotor e, ..

wind turinnel '6. The procedure used is diagrammed in Figure 2. The spatiwi:, i

inea.sured in the wind tunnel are used to calculate the blade state vecI er d1i i 4":"slopes, hending moments, and shears) at 200 radial stations using th,. iii tld , '

respo :se calculation of ,5 . The calculated state vector is treated a.s n i ,\. ' ,

rnea.silrmnerits. From this set of measuremnents bending IM rleriL -da,t'" ,Ir,' ..

for tile rrt mieasurement stations. The modal arnplitudes are then deterr ii t I i i .,

n orrent data ui rig Eq. (11) and the spanwise airloads are cal Iiiatel f 1 1A kI

(9). The calculated airloads are then compared to the original wirid ti mml,.i maa r,,'

a.7 the final step. The upper path in Figure 2 is the classical forced ro'-por*, , difl

t'he differential equation is solved directly. The lower path is the ldi i , ,, , ' . .

probler and uses ai modal solution.

Tie (II 3.4 blade rnmiss arid stiffress properties, used ,*(r tue ( I( -1rye,,tal properties have been obtained from 12 and are the san iu-. t i( t i-i !.forced response calculation. Twelve flap modes are (,, ulated at th,e Im(,, I ,' j

222 rpiii. It was necessary to use 31 decimal place a(ct( < x, n ; , LI 'i ..n..

of the- Trarsrtnissiom Matrix for the three highest imioes

6 5-

'-. "". "" " " . -. ... ' .-- -- ". .-. ,.. . ' - - -~. . .- ," . .. A ,- ; .A A ._- _ - - -

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fodijication to the Strain P'attern Andysis ,Mvfethod

In theory it is possible to identify the mohi-! atrnplitudes from blade displacement,slope, bending moment, or shear. lit practice it is difficult to measure any of these quanti-ties on a rotor in flight except the blade bend'ing moment and, in the case of an articulatedrotor, the slope at the blade hinge. The Strain Pattern Analysis Method may be appliedregardless of the types of measurement that are used. For instance, if the root flappingan, gle is to be used a-s a measurernent station then this is accomplished by adding an ad-iIt ioi,l row to using the root angle .e , ,. d for each blade mode. However, if thisi o !oTIc it : iiCr-Ces;ary to norniali (or 'v,,ght the da a :uch that the mea.surerriert for'h r(ot t appi rig angle is treated in an: eqmiv: in anner to the bending men ient dala..:I aierriative approach is taken here. Vl.e anplit.de of the first mode. qike. is Irnltiallv* ,'L'.!:tI i I hle bass of The root flapping ;u i ic. ' ' r",:1ng niorne:It ie-tt -A eme: l s are

,," , e', to 2 o r! - br t! r firstlil'oie - (Ic

... ' :, . .. ." T,, :)fi(T .t: Elt'. a:- t d ,o thi, ii., .'v ,,. '.. IS a[ipr( ,i;,,,. ttuiitr ,,f . ," .

in is ,i c- rr( ed :. cw. i t 10 d-

t, i ri- nt' Wt T Aifaed using IX1 (1) v x,,pt (toY 'he . ,s not ir)l,idc the fir-, r I,)de.* i .- r. t ,f ITh II IIf,,e ;Cr lr !.t 'TA I

t

* H :he root fiippirig i Ile an, O1 is the ope, at the hinge that h14s beenI,.[. f r ii(l !i o the p rotatig iiiolis. , ( pro ess shiLWil here is iterated upor until

" m , ,In t ,he 1' iliated ,I ti 1,i(0 :I, -: : lnoe is ,, thar 0. 1' ;

P!

I# ( ILSC for *!1 241 f. Itsr e 7;ieIt is iih 11 r d esI .* , ':i * .( . to IC'- w,, I-. .,, .. r , -I V er*rt ' Til:'. .- : TI rr s "

4., ' , ' 4 * .4 ' '' lN *l. ]°

I " ,,

d- ril' !;TI f r l

to~ It fit !T4 i 1 1frI. r' Ft>

' " " . ... "''.. . .

":- --- " , .- ,a - .. l ,, l. :, ,,/ l.' -",,' 111 ,,im id , ' ... I ' L> "_ I -'- - : " -- : - -

Page 10: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

.,..,_ ,- , .,.. -m - . .; - , -; -. ; ' % - -

The blade mode shapes all go to zero at the 6lade hirig( poi,!1<, of H !(Y.?

running mass at this point is approximately 20 t ines, the ;i: i' t , K

the lifting se tion of thc blade. An additional consequence Of ii plTl , g2 i K ,

shapes by the niass distrihtfitori that, ;Ls the ba )f , .the mode shapes and the mass distribution sometimes rslilt i, i a 't a i" ,.,ard

blade root cutout at 0.16R even though there is no lifting urf-(, fir.

The steady and firs' five harnionics of airluad fti, f ;1.(- ; -, ,.

case art, shOwn I' l'igure .1 A floatli g scale I.-, ! r ii -! P t ",

the loading may be observed. In general, the agrecineev., I, e w. , f k I I a i''

bending moments and the measurements is good and this i, 0'-), \ . .,'

inboard stations. However, the method is unable to resolve very rapid var!a' i:I 1 r.

that are seen near the blade tip (see, for example, the 1st Cosi1ie or ,n ., ,

cases, for example, the 5th cosine harmonic, disagreement is seen for rtear, all of Ot tVstations.

The airload at the tip of the blade is, of course, zero. In riiost cases-, ti!( i,( it,,!

airload is approaching this zero airload condition, but in sorne cas.es (for Ia fl(It ,

3rd sine harmonic), the predicted airload has converged to a nomz-ro value. As wIII t..

discussed below, trie airload at the blade tip is a measure of the accuracy of the simirrtl-T.ri

of Eq. (8) and (9). The degree to which a zero value is achieved is a MeaUret, Of lI l , e.

the fitting of the measurements is done.

The agreement between the measurements an( the calculat ions are h,,w , d, S

furirtion of ble.de azi mut 2 in Figure 5 for two radial stations. "1' he ste Id and "r.-t It i,

h arnionics Of tht airioait are shown at the top of the figiire while t h vibritory ',r' :(),,the ai rload (3 to 10 arrr, i is shown at the bottom of the 'gu ra. "I' ic agr, , - , .

to be quit, go,,d at 0.90R. both for the full range of harnoniT :- an-.d f,,r Ihe vi:,ra, *i*

This agreement is typical of all stations inboard of 0.901R. Ii,', --. A ia .-a :' 5

differences appe ar and the agreement is :no longer satisfaclory. ,i her here or at th- . ,itio

furtlier out ioard.

"Ulie mr ,'sur.uient and calculatioril. are comiInhtrd '. Tily :1 li: . IC11 ,,'t i.- i ',.W.

,)r the, t ori, lt) knot, 5i haft an:gle cLse in F'igli, pr l -. c h.h ,f pr , ! '

is particularly useful in ,btai i ng a q:iali.t nive u uler ,trta ,iKum g of *1ei I:),id .g bo, l'm or W,

a rotor. Th, cal(ulatel airlads show very simnVur heliavio, 't)vci !Ir T I.t,

ifowever, near the blade tip the cai(,ulated loading i A ,early r .I , oin,par , '

rne.asure.rrie T. Th , (alculat, nioiz,ro airload i p iart;ilarly ,c , uI, e i'h ti ' ' '

"a t.I ue;Jiir,'u ml wire 'iftaireif lv Iaf bot t F t ., . . 21, ! I

,f air.-e,'il p iidm i, t! t anj Ih a 1.} ,eu ra. thlt, . ie t . ft .it i,, f'!,2 ' 1 , I ' . Ikiut t , shraft angle, dit ion wa. ,,s,,rvvd for i, l t, r ,( 1iith . i:; ', " ,

, , -I .'.% 11 'I t . ,j re f ,r , , :.l~u 1 ' . a t ( I ''U P vr 1u r! - (1 r K-f r 1 K .' -

-eheit.lr '1 J.igur, 7 , b..v. ,}e Ti. kno t. (V .,U. f' ;,,,,g ,,e , vH 2 i 4 7 .' V.,! . .. ,1 , 7 •.

cl!, 'I"I -h,~ ~ ~ ~ '7 kro ,);igct1 it;

6S

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most severely loaded case tested in the wind tunnel. Both cases show good agreement forthis station and this agreement is typical of the inboard stations as well.

The airload at the blade tip must be zero as was noted above. For the cosineharmonic airload at the tip

FZk(1) -r(1) .('2 - kOfn2 )qnkc (14)

where all the mode displacements are normalized to one at the tip. The degree to whichthis summation approaches zero for each harmonic airload is a measure of how well themeasurements have been fitted. The behavior of this summation as the number of termsis increased is examined in Figure 8 for four of the harmonic airloads shown previously inFigure 4. The first harmonic airloads appear to be converging to a nonzero value althoughthis is not completely clear. The third harmonic airloads, on the other hand, have clearlyconverged to a nonzero tip airload. It appears that only errors in fitting the first ors,(orid modes can explain the differences that are seen here. The modal amplitudes havebeen identified here using the root flapping angle and bending moment measurements.Although this provides a good estimate of the blade airloads out to 0.90R, the summationin Figure 8 suggests that if the known boundary condition of zero lift at the blade tip wereenforced during the identification process an improved estimate of the blade airloads couldbe achieved.

Effect ofNurnber ef Modes

Airloads were calculated for the CI-34 rotor assuming 20 measurement stationsand using a variable number of modes from 4 to 12. In general, the predicted airloads werenot strongly affected even when only four flapping modes were used. The 3rd harmonicairloads show the largest differences for the 150 knot, -50 shaft angle case. These areshown in Figure 9 for 4., 8, and 12 modes. Some improvement is seen in going from 4 to 8 Piodes, although even the four mode fit gives a reasonable approximation of the loading.

Little effect is seen in going from 8 to 12 modes except for the 3rd cosine airload nearthe blade tip where a better fit is achieved. In this latter case the modal fit appears toshow behavior similar to a Fourier series representation of a time history; that is, the moreirregular the behavior the more terms (Modes) that are required in the series. S

I:jfect ,f Mea.suremerit Error and Nurnberof Measurement Stations

The number of measurement stations must be equal to or greater than the numberf rri,,d, for the identification of the modal amplitudes. For error-free data, there is littleSifhrr, ,, w h-ther he number of masurernent stations is the same as the numbrer of modesor twice, the nurnier When errors are in trod'iced it) the data, however, reduindarcV inOhe rmi rmber of mea.sureunent stations shows -()tn improvement in the calculation '' 1 retv;,,.-, f ri;.r will occur in normal ,xp(,rlrnf ,,I r:t'a.u vri:er;t on a rotor dlade K the ki:ot

t- .: ri h re. The rneasurernerit at station r is extr , ..ru

S

rr rj~ , I . ' rt.rrtr~d 1 , r r r/ =r t 1 2. 1 .

,I~....-"•. .. " .... .. ... .. .."," " ... .:-...._';', . , , .. : " • . . . .:. ., - : . .- -: : . - - . . , , - .- , , ,_ . ,

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where rh(r, t) is the true value of the parameter mea-sured. The Irr rior scale error and will vary for each measurernent station al,.t ,c l,.all harmonic lead calculations. rhe error -presents a Z,,

anti this will only influenice the calc uat i of the stealy ,irloal. V .represents random errors distributed in time anti it is a-ssuined that these, err,) , ..

reduced by averaging.

The effect, of caliratiou errors in the measuremc-rt.-T is e('Vila sar,* error,.s arc distributed randomly over the \arioiJs iil(.i s:jrel1 i!

shows the 3rd harmonic airload for the 150 knot, -5 shaft ang;(, or20 measurement .tations and a t.j5 error. Ten modes were used f,,r .I:In general, the effect of errors of this size wk-.s small and the :3rd co-ine ,., r,,,

shown here is t pical of most of the cases. The 3rd sine harMon;e 1r1Tir: ii ,., ,10 represents the greatest variation that was seen and it is not L),/:out t}vat !h' e l(,,using the most measurement stations gives the best results. Ti,. airload at 0 9:JO ?in Figure 11 for this same case and it is seen that the effect of errors of this slt, I.-,These results show that the method used here is relatively insensitive to errors I :be expected to occur in a carefully performed experiment, and this is encoriing.

Effect of Charges , Afass and Stiffness Proiperte "

Detailed measuren ents to identify the rotating nmodal frequenr vs of i

rotor are not Often rlmade. but often the frequencies of the a-t sal rotii are , - ,predicted values either e( ausc of slight mass increases or stiffness decreas-s il c ), r I

tion. or )lIri To sti.I "h-,, flpct here it is assumed that tloe siruw lated bI Ti ig 1. 1;;,,'lat a rcprescro the- acttirl au.easurenents and the airloads are calcuslated rpropertles that are >, tiffr or (2) properties with Y'5 lower tra-ss. 'i'.e car s , I, r ir VI Tre 12 !or t e 1.5( k;ot, 5 shaft angle (ase fo)r th,- O .

T r1.1 )4 t C a ' ' I F e ' if I l S A T, j di s fiess di ff're !,Ce a .el i -,. ' "sl:;- airload. In t l, .s, ef too , O ,Ih coslne airload, tit ma5s ,;: stl. ,

an4 bstrv ' 1t -r11. 1, I ect is nlot large. The airl l , l,'i.. U1

,re, i. iTt V i, r, I . s,,v.' to the snall differerice' !, ''li.s a, Id, eT ' '.1 r' eern ,('iesig1 values anI actual h,i,.

iv tIf ' I , 11 w' r~ T )K 4 t f, I i t I~ I s1)5 ,' '. rU ! (II , d p 1 ohs ," ,a.VI' Lien'f aL r!;L i~ . i s :,- : .,'

here , ,. a rrat the i,!ad, air ad Vhs. the san ,, :I I ho ,I 1 1 , l 1, 6, i ,

t , rot shi r. KI, 1. ae #.m, ortant in ul rI, stand:., t \ 1 .'

lhi:- .4;);r,4( . or 4 , i ar ,o e l 1. -1 11('(sed il ti, j ,' i h\ r ' , .,- .

le-nt hiy ' ,e hladc root Evra a sir,-4,[adr' ,eir i ... . , t 1- 1, \- .' r , t I

IT 5 j r t

"' .. . . .' '. .-"- " .* " . -. ) .. . . •. % .' " i . .

Page 13: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

-4 -V

fc 1! rf3 (i rt

* -' Jgfiro. A 1 1!43

-It ,~ . t i l

Page 14: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

The effect of errors in the data is examined by assurmling a ranto(m ,i'

of calibration errors at the various measurement stations. It is shown lhIdi -tn' ;menlt in ,re('dictrie capability is obtained with measurement redmidatt i . , .the method ;s tolerant of error., of the size that can be expected M (,ir,.t " J ..experiments.

Finally, the method is evaluated for differences in i-ass and ;,r itfi,.>-might realistically be expected between calculated values and the 1t1al or,

The predtcted airloads are insensitive to changes of the order of 5' in 'r:- ()r,'

The method proposed here is shown to be quite robu.t to the -txf :problems that could be expected to occur in the testing of a full-scale or mliod, 1- ,It is shown that the computational requirements for applying the ner hod a,,v , h- -'111As imilar to computations that are normally performed during th,, ,edign of a rotor

8. A C YA VLElfJME._

The work reported here was performed while the author was a it nig

tist in the Structures Department, Office Nationale d'Etudes et Hecherches Aerosp:o iJ,1 -Chatillon. France under the auspices of the U.S./France MOU for a Cooperative l% ,',r-Project in Helicopter Dynamics. I wish to acknowledge my many colleague., at ()NI RAfor providing iue the working environment that allowed this work to come to fruit 1i(nT

1. If. )iaughaday aria J. Klinc, An approach to the determination of ,hcr ,,blade stre~,ses. C.A.L. 52, Mar 1953.

2. Robert G. l,,oewy, hlarry Sternfeld, Jr., and Robert If. Spencer, Lvan1i 1on of ,,,blade generalized forces as determined from flight strain data \AI)I) TV,'hr ;<i L+port 59 2.1. Feb 1960.

3..Jarne Sc he~rman, A tabulation of helicopter rotor-blade differenit ial pressu res, -('-and motions as measured in flight, NASA TM X 952, Mar 19.1.

-1. F. A. )uW daldt and I. C. Statler, l)erivation of rotor blad, generali ed air , ):

nteasured fiapwise bending nioment anid rneasu red pressure distributI it 11 !17SAAVLA us TR 66 13, Mar 1966.

5. Jacques Esculier arid William G. IBousman, Calculated and r ,icastircd ki, t llr,,response on a ffll-scale rotor, American Helicopter Society 1211(! Armi'a !I ...' .ceedings, Jiin 1986, pp. 81 110.

6. J. 1). Rabbott Jr.. A. A. Lizak, and V. M . Paglino, A presentati'-i ,,f rnic,tsiir , ,, a. '.

lated full-scale rotor blade afrodynamic and structural load! , I '.. A \ I A ISIl,,.101 1966.

6 5-11

Page 15: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

7. W. E. Htooper, The vibratory airloading of helicopter rotors, Vertica, 8, 1984, pp. 71 92.

8. John C. Houbolt and George W. Brooks, Differential equations of motion for combinedflapwise bending, chordwise bending, and torsion of twisted nonuniform rotor blades,NACA Report 1346, 1958.

9. V. R. Murthy, Dynamic characteristics of rotor blades, Journal of Sound and Vibration,Vol. 49, No. 4, Dec 1976, pp. 483 500.

10. 1). R. Gaukroger arid G. J. W. Hassal, Measurement of vibratory displacen-rits of arotating blade, Vertica, 2, 1978, pp. 111-120.

11. 1). R. Gaukroger, D. 1. Payen, and A. R. Walker, Application of straiw gauge patternanalysis, Paper No. 19, Sixth European Rotorcraft and Powered Lift Aircraft Forum,Sep 1980.

12. Charles F. Niebanck, Model rotor test data for verification of blade response and rotorperformance calculations, USAAMRDL TR 74 29. May 1974.

13. K. T. McKenzie and D. A. S. Howell, The prediction of ioadi!:g a( tios on high speedsemirigid rotor helicopters, AGARD Conf. Proc. No. 122, Mar 1973.

1.1. Robert B. Taylor and Paul A. Teare, Helicopter vibration reduction with pendulumabsorbers, Journal of the American Helicopter Society, vol. 20, no. 3, Jul 1975,pp. ( 17.

15. R. 11. Blackwell, Jr., Blade design for reduced helicopter vibration, Journal of the

American Helicopter Society, vol. 28, no. 3, Jul 1983. pp. 33 41

Q -

Fig. I. Comparison of flap berding rnfon:c, rr 1( .lTrrIOrics o1

a C1 34 rotor: V 150 knots, o, 5 ( fa) .clai,t.ir(d tlap 6cyidilgmoments from Reference 6. (b) (.ac ila td IL, h,'rill:Ig ri,(rlentsusing measured airloads .5

C 5 12

. . -

Page 16: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

p.

MEASURED FORCED RESPONSE CALCULATED STATEAIRLOADS CALCULATION VECTOR

ROTOR MASS/STIFFNESSjPROPERTIES

CALCULATED MODAL CALCULATED STATEAIRLOADS SOLUTION VECTOR

Fig. 2. Diagram of calculation process.

20

.o

-- •0 D A T A " "

10 ACTUAL MASS DISTRIBUTION---------- MEAN MASS DISTRIBUTION

000 02 0.4 0.8 0.8

r/R :

Fig. 3. Comparison of calculated and measured steady (0th har-monic) airload for CH-34 rotor; V 150 knots; a, = -5 .

6-5- 13- .f S

Page 17: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

* DATA

CALCULATED

Oth HARMONIC 1st HARMONIC20 20 10 10

o8

o -10o - - - - 6 o .

_0 - I20 -10 -100 02 0.40 0.8 1 0 02 0.4 0.6 0.8 0 0 0.4 0.6 01 1 0 0.2 0.4 0.8 0 1

r/R r/R r/R

2nd HARMONIC 3rd HARMONIC

20 10 0 0

--

02 0.4 0.6 0.8 1 0 02 0.4 0.60 A 1 0 02 0.4 0.6 01 0 02 0.4 0.8 , I

r/R R R r/R

4th HARMONIC 5th HARMONIC4 4 2 2

2 ~

0 0 0 o

-4 -4 -2 -20 020.4 0B 0 1 0 02 0.4 0.01 0 02 0.4 0.8 0A 1 002 0.4 0.81 OS

r/*R r/R r/R r/R

Fig. 4. Comparison of calculated and measured steady and first fiveharmonics of airload for CH-34 rotor; V 150 knots, a, -5' .

6-5 - 14

Page 18: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

DATA---------- CALCULATED

30 30

20 3

S .-

004

.° -.

(a) (b)-10 , I I I I -10 ,•

0 45 90 135 180 25 270 315 360 0 45 90 135 180 225 20 315 380BLADE AZIDtJMT deg BLADE AZIMUTH, deg

30 -30I.

20 20".'

"10 o.

(C) (d)-0 1-10 1 1 _j

0 45 90 135 160 zS 27 315 300 0 45 90 135 180 225 V70 315 380BLADE AZIMUTH. deg BLADE AZIMUTH, deg

Fig. 5. Comparison of calculated and measured time histories ofairload for CH-34 rotor; V = 150 knots, a, = -5 ° . (a) r/R = 0.90,

0 to 10 harmonics. (b) r/R = 0.95, 0 to 10 harmonics. (c) r/R = 0.90,

3 to 10 harmonics. (d) r/R = 0.95, 3 to 10 harmonics.

6-5- 154-

• .... . .. .-m, ,& .,I, a , . ..,. . ,t, m f. _d ,lm il~ , ' _ . , - " X - , , _ : ... : r-"0'

Page 19: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

aoo '80

S.- Q

AZI 1ISO2

IVI

f~ atr~if~pltsofClI 34cacuatd ndn~a~iie1;uH10d

f Uatt, I plt(f-H 3 alculated, 0ri to 1 arioi, c inLsd airnl, t-

~jrr~euLs..~t( 10 harmonics. (d) calculated, 3 to W)ra I(IV

6 5 -16

Page 20: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

DATA

-------------------- CALCULATED

40 40

30 3

20 20

10 10

oB 0

~-to -to

-20 -20

0 46 90 136 180 6 2V316 360 0 46 90 136 180 M62 316 W6

BLADE AZDMI deg BLADE AZDAIYI7H deg

Fig. 7. Comparison of calculated and measured time histories ofairload for CH-34 rotor; r/R = 0.90, 0 to 10 harmonics. (a) V =110

knots, a, -90 (b) V z=175 knots, a. 0'.

- 2

00

-4

024 6 810 12

MODE NUMBER

Fig. 8. Calculated tip airload with increasing terms of summtatiOn.

6-5 - 17

Page 21: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

2 DATA

p = 12, m = 20-------- - p= 8, m = 201' = 4,mr =20

-.0

*0

0 0 2 04 08 08 1 0 0.2 04 08 0.8

r iR

r/R

fig. 9. Effect of the number of modes on the 3rd harmonic airloadsfor the CH 34 rotor; V = 150 knots, a, -- S'.

2 • D ATA 2

m = 20, 5% error

Sm = 14, 5% error

-- M = 10, 5% error

$j C

o -

- t

00

-2 ~ ~ __ ~0 02 04 06 08 1 0 0.2 04 06 08

v/R rj/R

Fi g. 10. Effect of inaesurement error on the 3rd harmonic airload

for different numbers of mea-surement stations for the CI 34 rotor;V 150 knots, cr, 5'

6 5-1

:1.... - . . L.. ..

T -' 'L.. -

t- . A*. -. . ,. - .- .' ., _':-..

'._ _,, _'.

._._._t ._

,...~..- * -

Page 22: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

it .- --- N W..-, -7 ' A -y

30 r30 DATA

M m20, 57err~jr

-- n = 14, 5% error2D 20 ~~ ~ m = 1 -0, ~ error

10 l 1

0- 0

((b)--10 -1-A-1

0 48 90 136 180 22B 0Z 315 360 0 48 90 135 180 225 MO 315 3&)

BLADE AZMUTH deg BLADE AZIMUTH, deg

Fig. 11. Effect of measurement error on time history at 0.90R forCH-34 rotor; V =150 knot, aa -5'. (a) 0 to 10 harmonics.(b) 3 to 10 harmonics.

0 DATA

CH-34 PROPERTIES----------------- 6% STIFFNESS INCR.

-5%~ MASS DECR.

0.75 0.75

050 -- 0.50

025 0.2 25

000 00 f

-025E4 05

-075 A A -050

0 02 04 06 08 10 02 04 06 08

r/R rKR

Fig. 12. Effect of 5% change in mass and stiffness properties on lharmonic airload for CHI 34 rotor; V -150 knots; (k, 5'.

6-5- 19 *

Page 23: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

.=

1000

00

At~

S800

<~ 400 "

UU-.1

Qj 200

00 200 400 800 800 1000

MEASURED SHEAR, lb

Fig. 13. Root flapping shears for harmonics 1 to 5 calculated from"measured" bending moment data compared to "measured" shearsfor CH-34 rotor.

6-5- 20

,. - . . . . . . .... - . .

Page 24: SEstimation of Blade Airloads from · U.S. Army Aviation Research and Technology Activity Ames Research Center Moffett Field, California 94035 1. ABSTRACT A method is developed to

NASA p

:2\ASA MIN 1000,'()0LS.4AV SCO) 11\-XI 7-A-l.

i.n iM t 11en 01 PBi1(L-~ Ai r 1oads t rom RFtrt /

h;,i~jL- Bending.~' IM Ici

1 1 1 i is C 992iis'a1

9 PerflTIrrvn Orcl,inidlion Nirf n d Address

A I' I i g I v lnam ic s 1)i r( t )ratLe ,U. S. ArmyAr.ia I !nr Re.sear 1ChI and TC-C10 nIr 1 gY AtivitLyAmes Research CenterNolif uLtt Fiel 1d, CA 94035 1 37 1 l,!!

2 S ponsflSriq Anqenc, Namel arnd Address

Nat lena I Ae ronau t ic s and Space Admin 1st rat ioLne HI1 >rnrRah i e DI. C. 20546 14 ......

If it ted States, Armv Avi at ion Systems C~mnandst . L'(Iiis , Missoulri 63 1 -0

if it I c, n t wt i21 a I Cil. BO usmnlan, Amues Re sea ir ch Cen t r, MIS 2fe t t Fie 1(I C A 940 35 (4 15 )694-58 50 mFTS 464 - T '

Itb ALszr,.,

t-i~ vt plL trTcis tLs mte a a c1 den n i rm a.S v. 1: 1hk:lIT; T~ei that is, lt r til hi 1ade i s LIsed ,1,111

VI I ' r t . It i llI,, in1 VA( IdITlli ITT1dt s, are celI ctil ated and thle I i 1- TIlS t 1,(-;

a 1 s I I' nehra iL' sOill)f t 1 ts made shapes, 1 medal ) 1ii lit IldLe, Li.I, ti-

Tat : ' ,. id t rLTlITlHIV [t(pm ret i (2 11 iL, uldl am .11[ i It Ude aL' ih' I e ~I e'i n iT 1) ilt' lit 1 T I I u ng Lte StL raI in1 PaittLern I A I v s i s Met, haId . li I , i t

t Ii I( m~ . Ii 11 cT I I', i np s imlt ted I I ;i p hwe d (I i TI ip lT t d i t a t i. i L 1, 1'

t c, 1 re ;I Tl r'rult *iimlids fT~ ar I - ie tm1C r tIt ;TI !T T WiT1LI il) IT I

t . t a( II r .P rIn t, dlp W it hII t 1)t Wi i Id( t ITITT I mtav 1WI' lll t, F. JIl L

t r 1 It. I .TI1 r lioT1 a;, t lire iiithr f il (TITIs ITT. d m 'm IL rS r iI,

tT1) I it it1-d 111 - -I : i t J

H * tTr I i 1 I

IIS II rlt Ii I

I~~~ ... .. T i~t I

NASA FORM 1626 ~