Session: High Airflow Applications · ANSI/AIHA –Z9.5 ‐2012 American National Standard for...
Transcript of Session: High Airflow Applications · ANSI/AIHA –Z9.5 ‐2012 American National Standard for...
Rhode Island Convention Center • Providence, Rhode Island
Sustainable High Performance “Smart Labs”
Session: High Airflow Applications
Tom ChecksfieldExposure Control Technologies, Inc.
August 9, 2016
Energy Exchange: Federal Sustainability for the Next Decade
Topics & Objectives
• Why research facilities and lab buildings are special?• What establishes the Demand for Ventilation?• Lab ventilation risk assessment to establish ACR’S• Lab ventilation effectiveness defined• What is a “Smart Lab” High Performance Lab Ventilation System?
• What are the benefits of a Lab Ventilation Management Program?
Energy Exchange: Federal Sustainability for the Next Decade
Research Facilities
• More than 10,000 facilities in the USA with one or more lab buildings
• Specially designed to support scientific research and development
• Building systems are complex, costly and challenging to manage
• Enterprise success requires safe, efficient and sustainable operation
UniversitiesGovernment PharmaceuticalChemical
Biotechnology Industry
Research Facilities
New Discovery
Attract Talent
Experiment
Lab Investment
Reap the Benefits
Improve Lives
Better our WorldWin The Prize
Repeat
Promote Innovation
Modern Laboratory Buildings
• Attract & retain top talent
• Promote high quality research
• Provide safe environments
• Minimize energy use & operating costs
• Maximize sustainability
• Comply with codes & standards
• Manage & mitigate risk
The building, labs and mechanical systems support scientific development and serve the building occupants.
Energy Exchange: Federal Sustainability for the Next Decade
Potential for Exposure to Airborne Hazards and Adverse Health Effects
Inhalation Hazards
• Chemicals, Biologicals, Radioisotopes
• Severity of Exposure
• Probability of Generation
• Concentration Profile
• Duration of Exposure
Physical Hazards
• Fires & Explosions
• Dermal Exposure
Dose = Concentration x Duration of Exposure
Energy Exchange: Federal Sustainability for the Next Decade
SAFETYTHINK
LAB OFFICE
DUCTS
FILTER
ROOF
FAN
STACK
SUPPLYAIR
Exposure Control Devices (ECDs)&
Lab Ventilation Systems(LVS)
Energy Exchange: Federal Sustainability for the Next Decade
Lab Ventilation – Expensive, Complex, Challenging
Size of Average Lab Building ≈ 100,000 ft2
Construction Cost(USA) ≈ $450 to $1,000 per ft2
LVS ≈ 15% to 30% of Construction Cost
Energy Costs ≈ $3 to $20 per ft2 (avg. $7/ ft2)
Average Energy Cost ≈ $700,000 per year
LVS Energy Use ≈ 50% to 75% (average 60%)
Airflow Costs ≈ $3 to $9 per cfm‐yr.
Traditional 6‐ft Fume Hood ≈ 800 to 1000 cfm
As much as 50% of LVS energy may be wasted by excess airflow, inefficient systems and improper modulation of flow
LVS Energy Use
Energy Exchange: Federal Sustainability for the Next Decade
Results of more than 30,000 ASHRAE 110 Tracer Gas Containment Tests Indicate:
15% ‐ 30% Failure
• Hood design ‐ 20%
• Lab Design
• System Operation
• Work practices ‐ 25%
55%
Laboratory Hood Safety & Performance
Primary Factors Affecting Performance
ANSI/AIHA –Z9.5 ‐ 2012 American National Standard for Laboratory Ventilation
Revised & Published September 2012
Minimum Requirements and Best Practices– Protect People – Ensure Dependable Operation– Operate Energy Efficient Labs
Requires Risk Assessment and Lab Ventilation Management Plan
Specifications for New and Renovated Laboratories– Hood Design & Operation– Laboratory Design– Ventilation System Design– Commissioning and Routine Testing– Work Practices and Training– Preventative Maintenance
Energy Exchange: Federal Sustainability for the Next Decade
Minimum Flow for VAV Fume Hoods
1990s ‐ EPA – 50 cfm / ft of Wh
2004 ‐ NFPA 45
- 25 cfm / sq. ft. ws- 2010 ‐ Defers to ANSI Z9.5
2012 ‐ ANSI Z9.5 (must be appropriate)
- Internal ACH (150 ACH to 375 ACH)
- 150 ACH ~ 10 cfm / sq. ft. ws
- 375 ACH ~ 25 cfm / sq. ft. ws
• Containment • Dilution • Removal
InternalConc. (Ci)
Duct Conc. (Cd)
Caution: Minimum Flow depends on the Hood Design, the System Controls and the Application
Existing Lab Ventilation System
Inefficient Fume Hoods
CAV Systems
Inefficient Exhaust Fans
Excess LEV
Short Circuiting Supply to Exhaust
Limited Controls &
BAS
Inefficient Systems
Excess ACH
Energy Exchange: Federal Sustainability for the Next Decade
Safe, Energy Efficient & Sustainable Labs
Optimize Safety & Energy
Efficiency
Safe &
Productive
Efficient &
Sustainable
Independent, not Mutually Exclusive
Energy Exchange: Federal Sustainability for the Next Decade
• Effective─ Support research and development
─ Flexible to change
• Safe― Protect people from exposure
― Compliance with standards
• Efficient ─ Minimum energy consumption
─ Minimum operating costs
• Sustainable─ Minimum carbon footprint ─ Maintainable with Long Lifecycle─ Return on Investment
High Performance “Smart Labs”
Energy Exchange: Federal Sustainability for the Next Decade
Achieving High Performance Laboratories
Lab Energy & Safety Optimization Process
• High Energy Consumption
• Safety Concerns
• Suboptimal Fume Hoods
• Compromised Systems
• Inadequate Ventilation
• Poor Indoor Air Quality
• Upgrade Mechanical systems
• Install or Update VAV controls
• Upgrade Fume Hoods
• Install Demand Control Ventilation
• Utilize Energy Recovery
• Implement Lab Ventilation Management Program
• Safe and Productive
• Energy Efficient
• Maintainable
• Adaptable to Change
• Low Operating Cost
• Sustainable
Identify Issues & Opportunities
Upgrade and Optimize
Maintain High Performance
Energy Exchange: Federal Sustainability for the Next Decade
Lab Energy & Safety Optimization Process
1• Planning and Assessment
2• Systems Optimization
3• Performance Management
Plan
Assess
Optimize
Sustain
Renovation& System Upgrades
PIMs &
ECMs
ProjectContracts
TAB &
CX
M&VPerformance Benchmark
CoordinateTeam
Engineering &
Specifications
Lab Energy & Safety Optimization Project
Monitoring & Maintenance
LVRA &
MOC
Assessment Performance Management
LVMP PMP
Training
Project Funding
Phase 1 Phase 2 Phase 3
3 to 6 months 3 monthsto
1+ years
3 months to 1+ years Multiple Years
Duration – ¾ Year to 3 Years
Periodic Building Health
Reports
Planning
Timeline
Building Profile
(RELSA)
Lab Ventilation
Risk Assessment
(LVRA)
Select PIMs
& ECMs
Project Scope
of Work
Feasibility Analysis
&Funding
Energy Model
Building Systems
Assessment(DVA)
System Performance
Tests
Ongoing System
Renovations
Roadmap to High Performance LVS “Smart Labs”
Renovation& System Upgrades
PIMs &
ECMs
ProjectContracts
TAB &
CX
M&VPerformance Benchmark
CoordinateTeam
Engineering &
Specifications
Lab Energy & Safety Optimization Project
Monitoring & Maintenance
LVRA &
MOC
Assessment Performance Management
LVMP PMP
Training
Project Funding
Phase 1 Phase 2 Phase 3
3 to 6 months 3 monthsto
1+ years
3 months to 1+ years Multiple Years
Duration – ¾ Year to 3 Years
Periodic Building Health
Reports
Planning
Timeline
Building Profile
(RELSA)
Lab Ventilation
Risk Assessment
(LVRA)
Select PIMs
& ECMs
Project Scope
of Work
Feasibility Analysis
&Funding
Energy Model
Building Systems
Assessment(DVA)
System Performance
Tests
Ongoing System
Renovations
Roadmap to High Performance LVS “Smart Labs”
Bridge the Gap
Architects & Engineers
EH&SEnergy
Sustainability
R&D
Maintenance
Energy Exchange: Federal Sustainability for the Next Decade
Achieving High Performance Laboratories
Environmental Health & Safety
Management Engineering
Maintenance
Priority No. 1 ‐ Team Development & Collaboration
Research
● Common Objectives ● Realistic Goals ● Teamwork
Space Planning
Purchasing
Energy Exchange: Federal Sustainability for the Next Decade
• Task 1 ‐ Interdisciplinary Team of Stakeholders
• Task 2 – Rapid Energy and Lab Safety Assessment (RELSA)
– Scoping Study for One or More Buildings
– Identify and Prioritize Opportunities
• Task 3 – Demand For Ventilation Assessment (DVA)
– Comprehensive Building Evaluation
– Lab, Hood and System Surveys
– Lab Ventilation Risk Assessment
– Benchmark Current Performance
– Identify PIMs and ECMs
– Determine Project SOW, Budget Costs and Benefits
Lab Energy & Safety Optimization Process
Phase 1 – Planning & Assessment
High Performance Labs – Campus WideBuilding Size – ft2
Croul Hall 95,500
McGaugh 213,717
Reines 156,514
Natural Sciences II 100,965
Biological Sciences III 145,017
Neurosciences 82,920
Sprague Hall 107,407
Hewitt Hall 75,203
Engineering III 129,158
Building Size ft2
Lab Health & Sustainability
ProfileEUI
Energy Cost $
Project Cost$
BenefitsPayback
$
Croul Hall 95,500 ? ? ? ? ?McGaugh 213,717 ? ? ? ? ?Reines 156,514 ? ? ? ? ?
Natural Sciences II 100,965 ? ? ? ? ?Biological Sciences III 145,017 ? ? ? ? ?
Neurosciences 82,920 ? ? ? ? ?Sprague Hall 107,407 ? ? ? ? ?Hewitt Hall 75,203 ? ? ? ? ?
Engineering III 129,158 ? ? ? ? ?
Energy Exchange: Federal Sustainability for the Next Decade
• Facility and Building Qualifying Tool– Select & Prioritize Best Projects First
• Key Metrics & Weighting Factors – Size & Space Allocation– Energy Use & Operating Costs– State of the Systems– Energy Reduction Potential
• Health And Sustainability Profile Report– Building Classification– Potential Energy Reduction– Project Costs & Potential Payback
Rapid Energy & Lab Safety Assessment (RELSA)
Attribute Lab Building Profile Category
• Health and State of the Systems
• Energy Reduction Potential
• Project LOE & Complexity
• Return on Investment (Payback)
Class A
Class B
Class C
Class D
Profile Building Total Annual Utility Cost
% Utility
Reduction
Annual Savings
$
Investment Project Cost
$
Payback PeriodYrs.
A Bldg D $1,950,000 24 $468,000 $1,404,000 3
B+ Bldg A $800,000 16 $128,000 $512,000 4
B Bldg F $600,000 21 $126,000 $567,000 5
B Bldg E $980,000 16 $156,800 $784,000 5
B‐ Bldg B $450,000 9 $40,500 $202,500 5
C‐ Bldg C $300,000 7 $21,000 $189,000 9
Totals $5,080,000 19 $940,300 $3,658,500 4
RELSA Profile & Project Prioritization
Energy Exchange: Federal Sustainability for the Next Decade
Demand for VentilationPerformance Criteria, Engineering Controls
and Operating Specifications
Energy Exchange: Federal Sustainability for the Next Decade
Demand for Ventilation
Minimum flow and range of modulation required to meet the functional requirements of the occupants
• Safety – Appropriate ECDs
– Exhaust Flow
– Laboratory Pressurization
– Dilution (ACH)
• Comfort & Productivity– Temperature
– Humidity
• Occupancy & Utilization
Laboratory Ventilation System
Sash Open = 1000 cfm
Sash Closed = 200 cfm
Gex High = 500 cfm
Gex Low = 0 cfm
Modulation of flow is based on the Demand for Ventilation
Supply High = 900 cfm
Supply Low = 100 cfm
Max Supply
Min Supply
Max Exhaust
Min Exhaust
Laboratory Ventilation Risk Assessment
Agency Ventilation RateASHRAE Lab Guides 4-12 ACH
UBC – 1997 1 cfm/ft2
IBC – 2003 1 cfm /ft2
IMC – 2003 1 cfm/ft2
U.S. EPA 4 ACH Unoccupied Lab - 8 ACH Occupied Lab
AIA 4-12 ACH
NFPA-45-2004 4 ACH Unoccupied Lab - 8 ACH Occupied Lab
NRC Prudent Practices 4-12 ACH
OSHA 29 CFR Part 1910.1450 Recommends 4-12 ACH
ACGIH 24th Edition, 2001 Ventilation depends on the generation rate and toxicity of the contaminant and not the size of the room.
ANSI/AIHA Z9.5 Prescriptive ACH is not appropriate.
Rate shall be established by the owner!
Typical ACH Guidelines
Energy Exchange: Federal Sustainability for the Next Decade
Risk From Exposure to Airborne Hazards
• Type and Quantity of Hazard
• Exposure Limit
• Emission Scenario
• Severity of Consequence
• Probability of Occurrence
• Potential for Change
• Potential for Explosion or Fire
Energy Exchange: Federal Sustainability for the Next Decade
Risk Based Demand for Ventilation
People Airborne Hazard
Contaminant Concentration
Duration of Exposure RISK
Negligible
Extreme
Risk Spe
ctrum
Energy Exchange: Federal Sustainability for the Next Decade
Demand For Ventilation
• Survey Laboratories
1. Assess Exposure Control Devices (ECDs)
2. Assess Lab Environment
• Determine Hazard Emission Scenarios
• Categorize Risk Using Control Bands
• Recommend Appropriate Operating Specifications
– Minimum Fume Hood Flow
– Minimum Laboratory ACH
– Exhaust Stack Discharge Requirements
Laboratory Ventilation Risk Assessment
Risk Control Bands for Fume Hoods & ECDs
Total Score
Control Band
Description
< 15 0 Negligible
15‐30 1 Low
31‐50 2 Moderate
51‐70 3 High
71‐100 4 Very High
101‐125 5 Extreme
Risk Factor Ratings Determine RCBs
Distribution of Fume Hoods by Control Bands
Hazard Rating
Material Quantity
Generation Potential
Method of Generation (M, E, I,
C)
Generation Locations (L,M,H)
DynamicHousekeeping
5 3 5 1 1 2 1
014 Fume Hood 2 0 0 0 0 0 0 1 1 0020 Fume Hood 1 1 2 1 2 1 1 2 23 2021 Fume Hood 1 0 0 0 0 0 0 1 1 0022 Fume Hood 2 1 2 2 2 1 1 2 28 2202 Fume Hood 4 2 1 1 2 1 1 1 24 2202 Fume Hood 2 2 2 1 2 1 1 1 27 2210 Fume Hood 6 2 2 2 2 1 1 1 32 2210 Fume Hood 1 2 1 1 2 1 1 1 24 2210 Fume Hood 2 2 1 1 2 1 1 1 24 2309 Fume Hood 2 0 0 0 0 0 0 1 1 0312c Fume Hood 1 0 0 0 0 0 0 1 1 0334 Fume Hood 1 1 1 1 2 1 1 4 22 1336a Fume Hood 1 0 0 0 0 0 0 1 1 0335 Fume Hood 1 3 3 3 5 5 1 1 52 4400 Fume Hood 8 3 2 1 2 3 1 1 34 2402 Fume Hood 1 2 1 1 2 1 1 1 24 2404 Fume Hood 1 3 4 2 3 1 2 2 47 3406 Fume Hood 2 3 1 1 2 1 1 1 29 2410 Fume Hood 2 0 0 0 0 0 0 1 1 0414 Fume Hood 1 3 2 2 2 1 1 2 38 3416 Fume Hood 1 2 1 1 2 1 1 1 24 2422 Fume Hood 1 2 1 1 3 1 1 1 25 2424 Fume Hood 2 2 3 2 3 1 1 2 37 3444 Fume Hood 2 1 1 1 2 1 1 1 19 1446 Fume Hood 2 2 2 2 2 1 1 2 33 2448 Fume Hood 1 1 1 1 2 1 1 1 19 1452 Fume Hood 1 0 0 0 0 0 0 1 1 0454 Fume Hood 2 1 2 2 2 1 1 2 28 2456 Fume Hood 2 0 0 0 0 0 0 1 1 0612 Fume Hood 3 4 3 4 5 5 3 4 69 5612 Fume Hood 1 4 4 4 5 5 3 4 72 5714 Fume Hood 2 1 1 1 2 1 2 3 23 2716 Fume Hood 2 2 1 1 2 1 1 2 25 2
ECD ‐ Risk MatrixECD
LocationType of Device Quantity Score
Risk Control Band
Risk Control Bands for Lab Environments
Total Score
Control Band
Description
< 16 0 Negligible
16‐40 1 Low
41‐64 2 Moderate
65‐88 3 High
89‐120 4 Very High
121‐160 5 Extreme
Assignment to RCBL
Energy Exchange: Federal Sustainability for the Next Decade
Risk Factors for the Lab EnvironmentRate and Weight Risk Factors
• Chemical Hazard Rating
• Quantity of Hazardous Material
• Chemical Generation Potential
• Method of Generation
• Generation Source Location(s)
• Appropriate ECDs
• Potential for Change
• Housekeeping ‐ Lab Practices
• Ventilation Effectiveness (Sweep)
Energy Exchange: Federal Sustainability for the Next Decade
Lab Specifications by Risk Control BandRatings, Weightings and RCBs Adjusted per Site Requirements
LVRA – Risk Control Bands and Lab Operating Specifications
Laboratory SpecificationsRisk Control Band
0 1 2 3 4 5
Minimum Effective ACH N/A 2 4 6 8 10
Recirculation of Lab Air Yes Yes Filtered Internal Internal No
Lab Pressurization “w.g. Neutral Neutral < ‐0.005 < ‐0.01 < ‐0.05 = > ‐0.05
RoomMonitor N/A N/A N/A Review Yes Yes
Airlock/Vestibule N/A N/A N/A N/A N/A Yes
Enthalpy Wheels Yes Yes Review Review No No
Flow Setback (DCV) Yes Yes Yes Yes Review No
Emergency Purge Mode No No No No Review Yes
Future Capacity for ECD Snorkel 4‐ft LFH 6‐ft LFH 8‐ft LFH 2 x 6‐ft LFH
Additional Flow Capacity N/A 100 cfm 480 cfm 780 cfm 1080 cfm 1560 cfm
Hazard Rating
Material Quantity
Generation Potential
Generation (M, E, I, C)
Generation Locations
ECD Availability
Appropriate ECDs
Dynamic HousekeepingAir Change Effectiveness
7 2 12 1 2 1 1 2 1 3700 5 5 1 1 1 5 5 1 2 5 4 10702 3 2 2 2 3 5 5 1 1 4 3 8704 3 2 3 2 4 1 1 2 3 3 4 10706 2 4 2 3 3 1 1 1 3 3 3 8708 2 2 2 3 4 1 1 3 3 3 3 8710 3 3 3 3 4 1 1 2 4 2 4 10712 1 1 2 3 2 1 1 2 2 2 2 6714 1 1 2 2 2 1 1 2 3 3 2 6716 1 1 2 3 2 1 1 1 2 3 2 6722 0 0 0 0 0 0 0 0 1 3 0 2724 2 2 3 3 3 1 1 2 3 3 3 8726 3 2 2 2 3 4 1 2 3 3 3 8728 2 3 1 2 2 1 1 1 2 3 2 6730 4 3 3 3 3 1 1 2 3 3 4 10732 1 1 1 3 1 1 1 1 1 2 1 4734 4 3 3 3 4 1 1 3 4 2 4 10736 2 2 1 2 3 4 4 2 2 3 2 6742 3 2 3 3 3 1 1 2 3 3 3 8744 3 4 4 3 4 1 1 3 4 2 4 10746 3 3 3 3 4 1 1 3 4 2 4 10748 3 4 3 3 3 1 1 2 3 3 4 10752 2 2 2 3 3 1 1 2 3 3 3 8754 4 4 4 3 4 1 1 3 4 2 4 10756 3 3 3 3 3 1 1 3 2 3 4 10758 3 4 4 3 4 1 1 2 4 3 4 10760 4 5 3 2 4 1 1 2 3 3 4 10762 5 5 5 4 5 1 1 1 5 3 5 12764 5 5 4 2 5 1 1 2 4 2 5 12766 2 2 2 3 3 1 1 2 3 3 3 8770 1 1 1 5 2 1 1 1 1 3 2 6772 3 2 3 3 4 1 1 3 3 2 4 10774 2 3 3 3 3 1 1 2 3 2 3 8776 0 0 0 0 0 0 0 0 2 3 0 2791 1 2 1 1 3 5 1 1 2 4 2 6792 2 2 2 2 2 5 5 0 2 5 3 8793 1 2 1 2 3 5 1 1 2 4 2 6794 1 3 1 1 3 5 1 1 2 4 2 6
Lab Environment ‐Risk Control Band FactorsLab Control
BandMin. ACH
Distribution of Labs by Risk Control Bands
24'-0"
20'-0
"8 F T
6 F
T6
FT
L ight ing Fix ture
A ir D if fus er
Lab Design and Ventilation Effectiveness Diffuser Types and Size
Diffuser Locations
Air Supply Volume
Supply Temperature
Thermostat Location
Resultant Room Air Patterns
Airflow Distribution & Ventilation Effectiveness
Poor VEFF = 1 ‐ 2
Better VEFF = 0.5 ‐ 1
Ventilation Effectiveness Current Design – Poor Air Distribution and Mixing
fan
Ventilation Effectiveness Optimized Distribution, Dilution and Contaminant Removal
Energy Exchange: Federal Sustainability for the Next Decade
Lab Ventilation SpecificationsRisk Assessment and VEFF Results
• Work in laboratories involves a wide spectrum of risk
• Labs and ECDs can be categorized by Risk
• Risk Control Bands can associated with Hazard Emission Scenarios
• Hazard Emission Scenarios can help establish design and operating specifications for new and existing laboratories
• Lab design and airflow distribution affect ventilation effectiveness (VEFF) and the required ACH
• VEFF can be measured and quantified using simple tracer gas tests
• VEFF is more important than ACH
• Labs should be designed for contaminant removal not dilution alone
ACH can be reduced by optimizing VEFF
Energy Exchange: Federal Sustainability for the Next Decade
Lab Energy & Safety Optimization Process
Phase 2 - Building Optimization
Renovation& System Upgrades
PIMs &
ECMs
ProjectContracts
TAB &
CX
M&VPerformance Benchmark
CoordinateTeam
Engineering &
Specifications
Lab Energy & Safety Optimization Project
Monitoring & Maintenance
LVRA &
MOC
Assessment Performance Management
LVMP PMP
Training
Project Funding
Phase 1 Phase 2 Phase 3
3 to 6 months 3 monthsto
1+ years
3 months to 1+ years Multiple Years
Duration – ¾ Year to 3 Years
Periodic Building Health
Reports
Planning
Timeline
Building Profile
(RELSA)
Lab Ventilation
Risk Assessment
(LVRA)
Select PIMs
& ECMs
Project Scope
of Work
Feasibility Analysis
&Funding
Energy Model
Building Systems
Assessment(DVA)
System Performance
Tests
Ongoing System
Renovations
Roadmap to High Performance LVS “Smart Labs”
Energy Exchange: Federal Sustainability for the Next Decade
Lab Energy & Safety Optimization Process
Phase 2 – Funding & Project Execution• Phase 2a ‐ Funding Sources
– Internal Facility Budget– Utility Rebates & Incentives – Performance Contracts
• Contractor Qualification & Selection
• Phase 2b – Project Engineering – Design Upgrades & System Modifications– Develop TAB & Cx Plans
• Phase 2c –Renovation / Construction Project– Implement Selected PIMs & ECMs– Retrofit Lab Hood Systems– Verify Performance and Energy Savings
Energy Exchange: Federal Sustainability for the Next Decade
Flow Monitors and VAV Controls
• Hood Monitors (Flow Measuring Device)– Flow– Velocity– Pressure
• Flow Control Types– Through the Wall Velocity– Sash Position– Occupancy– Manual
• VAV Modes– Two State– Full VAV – VAV Hybrid
TTW Velocity Sensor
and Hood
Monitor
Monitors are required on all fume hoods
Energy Exchange: Federal Sustainability for the Next Decade
Upgrade Traditional Fume Hoods
Refurbish Inefficient Hoods
Improve Safety & Containment
Reduce Flow and Energy Use
• Airfoil Sill
• Vortex Displacement Sash Handle
• Enhanced Baffle
PatentedUpgradeComponents
Energy Exchange: Federal Sustainability for the Next Decade
Performance Improvement Measures & Energy Conservation Measures
Minimize Flow
Improve Efficiency
Maximum Energy
Reduction
PIM and ECMs Applicable
Remove or Hibernate Unnecessary Hoods X
Modify Inefficient Hoods X
Replace & Retrofit Traditional Fume Hoods X
Upgrade CAV & VAV Controls X
Optimize Temperature & Humidity Controls X
Install Demand Control Ventilation X
Reduce / Reset System Static Pressure X
Optimize Exhaust Fan and AHU Operation X
Implement Energy Recovery ?
Energy Exchange: Federal Sustainability for the Next Decade
Avoid Unnecessary Hoods
Vented Cabinets• Misapplied
• Limited to No Protection
• Large Energy Waster
12 Vented Book Cases in one lab building @ 200 cfm each = $12,000 per year
Smart Lab ‐ High Performance Laboratory Ventilation System
RM 201RM 202 RM 203 RM 204
RM 101 RM 103 RM 105 RM 107
Penthouse
Basement
LFH7
LFH5
LFH1
LFH4
LFH2
LFH3
Gex1
Gex2
Successful Building Optimization
Name Type* Estimated Avg. ACH
VAV or CV
Was more efficient than
code?
kWh Savings
Therm Savings
Total Savings
Croul Hall P 6.6 VAV ~ 20% 41% 60% 55%
McGaugh Hall B 9.4 CV no 40% 66% 47%
Reines Hall P 11.3 CV no 70% 76% 72%
Natural Sciences II P, B 9.1 VAV ~ 20% 48% 62% 50%
Biological Sciences 3 B 9 VAV ~ 30% 45% 81% 60%
CALIT2 E 6 VAV ~ 20% 46% 78% 62%Gillespie Neurosciences M 6.8 CV ~ 20% 58% 81% 61%
Sprague Hall M 7.2 VAV ~ 20% 58% 82% 71%
Hewitt Hall M 8.7 VAV ~ 20% 58% 77% 69%
Engineering 3 E 8 VAV ~ 30% 59% 78% 61%
Averages − 8.2 VAV ~ 20% 55% 76% 58%
Laboratory Building Before “Smart Lab” Retrofit After “Smart Lab” Retrofit
Even the most well designed and well maintained buildings will degrade over time!
Energy Exchange: Federal Sustainability for the Next Decade
Laboratory Ventilation Management Plan
Renovation& System Upgrades
PIMs &
ECMs
ProjectContracts
TAB &
CX
M&VPerformance Benchmark
CoordinateTeam
Engineering &
Specifications
Lab Energy & Safety Optimization Project
Monitoring & Maintenance
LVRA &
MOC
Assessment Performance Management
LVMP PMP
Training
Project Funding
Phase 1 Phase 2 Phase 3
3 to 6 months 3 monthsto
1+ years
3 months to 1+ years Multiple Years
Duration – ¾ Year to 3 Years
Periodic Building Health
Reports
Planning
Timeline
Building Profile
(RELSA)
Lab Ventilation
Risk Assessment
(LVRA)
Select PIMs
& ECMs
Project Scope
of Work
Feasibility Analysis
&Funding
Energy Model
Building Systems
Assessment(DVA)
System Performance
Tests
Ongoing System
Renovations
Roadmap to High Performance LVS “Smart Labs”
PIM = Performance Improvement Measure
ECM = Energy Conservation Measures
TAB = Test, Adjust and Balance
Cx = Commissioning Tests
LVMP = Lab Ventilation Management Program
Energy Exchange: Federal Sustainability for the Next Decade
Lab Ventilation Management Program (LVMP)• Stakeholder Coordination
– Roles and Responsibilities
– Collaboration and Communication
• Ventilation Risk Assessment
• ECD Selection and Design
• Ventilation System Design
• Performance Validation
• Maintenance and Routine Tests
• Personnel Training
• Management of Change
Energy Exchange: Federal Sustainability for the Next Decade
Operating Manual for Building Systems Performance Management Plan
• Accurate Drawings / Diagrams• Up to Date Equipment Inventories • Lab Ventilation Risk Matrix• Appropriate Flow Specifications• Control Sequences and Parameters
• Key Performance Metrics and Parameters- Operational Boundary Conditions
• Standard Operating Procedures- Routine Tests & Maintenance Tasks- Schedules and Management of Change
• Adequate Training for Stakeholders and Staff
Protect Return On Investment
Energy Exchange: Federal Sustainability for the Next Decade
Identifying and Managing Change
• Labs are Dynamic Environments– Experimental Procedures and Materials– Personnel Turnover
• Change Trigger Points– Space Planning– Lab Inspections– Routine Certification Tests– User Input through Easy Web Interface– Changes in Chemical Inventory (if available)– Changes in Chemical Procurement (if known)– Changes in Hazardous Waste Records
The Only Thing That Is Constant Is Change -
Heraclitus
Energy Exchange: Federal Sustainability for the Next Decade
Ongoing Challenges
• Dynamic Research & Change in Processes– Trigger points to identify changes in lab operations
• Ongoing Risk Assessment• System Modifications• Component Degradation• Component Failures• Diminished Service and Support• Consistency and Quality of Maintenance
Ensuring lab safety and energy savings is not “sustainable” without ongoing risk assessment, management of change,
training and integration of facility stakeholders!
Energy Exchange: Federal Sustainability for the Next Decade
Questions?
Exposure Control Technologies, Inc.919‐319‐4290
Tom Checksfield