Session 8 ERP and BPM

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    Process Management through

    ERP, RM, SOA

    Sangeeta Shah Bharadwaj

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    Are ERPs Process Oriented or

    functional?

    A business processoriented implementation

    approach is required for functionally

    developed ERPs

    ERPs have configurable modules

    All modules necessary to support an entire

    business process must be implemented

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    RMs vs ERP vs SOA

    Best practice process definitions

    Automation of best practices

    Flexible business Processes

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    Sufficie

    ntFinishe

    d

    Goods?

    Receive

    Customer

    Inquiry

    Create

    & SendQuotati

    on

    Receive

    CustomerPurchase

    Order

    Creat

    eSales

    Order

    Prepare

    Shipment (Pick &

    Pack)

    Send

    Shipme

    nt

    (Ship)

    Create& Send

    Invoice

    Recei

    vePayme

    nt

    Go

    WarehouseSales Accounting

    No

    A fulfillment Process

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    Request

    Production

    Authorize

    Production

    Sufficien

    t Raw

    Materials

    ?

    Go

    Issue Raw

    Material

    CreateProduc

    ts

    ReceiveFinished

    Goods

    Warehouse Warehouse WarehouseProduction Production

    No

    Production Process

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    Create

    Requisition

    Create &

    Send

    Purchase

    Order

    Receive

    Shipment

    Send

    Payment

    Receive

    Invoice

    Warehouse Purchasing Warehouse Accounting

    Continue

    in Parallel

    Procurement Process

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    Sufficie

    nt

    Finishe

    d

    Goods?

    Receive

    Custom

    er

    Inquiry

    Create

    & Send

    Quotati

    on

    Receive

    Customer

    Purchase

    Order

    Creat

    e

    Sales

    Order

    Prepare

    Shipmen

    t (Pick &

    Pack)

    Send

    Shipme

    nt

    (Ship)

    Create

    & Send

    Invoice

    Recei

    ve

    Payme

    nt

    Request

    Production

    Go

    Authorize

    Production

    Sufficient

    Raw

    Materials

    ?Go

    Issue

    Raw

    Mater

    ial

    Create

    Products

    Receive

    FinishedGoods

    STOP

    STOP

    Create

    Requisition

    Create &

    Send

    Purchase

    Order

    Receive

    Shipment

    Send

    Payment

    Receive

    Invoice

    Warehouse Purchasing Warehouse Accounting

    Warehouse Warehouse WarehouseProduction Production

    WarehouseSales Accounting

    No

    No

    Procure Goods

    Continue

    in

    Parallel

    Procure Raw

    Material

    Integrated, end-to-end process

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    ERP : The traditional Path to process

    Execution

    What are good aspects?

    Automation to execute a specific process Best practices implementation

    Pre defined business processes

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    What are the challenges with ERP

    processes?

    ??

    Difficult to change the processes

    Customization is very costly

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    How do you incorporate changes?

    Either not able to incorporate changes or

    Integration of add on software throughpredefined interfaces

    Is this sufficient?

    Yes for many scenarios

    No if processes are critical to achieve competitiveadvantage

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    SOA: New Flexibility in Process

    Execution

    Enable separation of business process design

    and support through appropriate software

    application/ component called services.

    Enables execution of next practice business

    process

    SOA a perfect fit for achieving goals of Agility

    and innovation.

    Promotes reuse of services

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    SOA will be discussed in detail later

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    Other process best practices and

    Implementation

    Does any such practice/ standard exist?

    Process definition delivered through standards

    Reference Models APSQ :American Productivity & Quality Center

    Process Classification FrameworkSM

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    Reference Models

    A process reference model is a powerfulmanagement tool

    Process knowledge is formalized and structuredand is a step towards making it a product

    a complex management process is captured instandard process reference model form

    It is then easy to measure, manage, andcontrolled

    It can also be tuned and re-tuned to achieve aspecific purpose or attain a competitiveadvantage

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    How to obtain RMs?

    Software Companies: SAP documented businessprocesses in the form of event driven processchains

    ERP companies are Key drivers in the development ofRM

    Consulting companies also structure theirknowledge in the form of RM to increase their

    own productivity PMOLink sells RM as product, RM for Project

    Management based on PMBOK

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    How to obtain RMs?

    Industry organization also deliver knowledge

    in the form of RM

    Supply Chain Council offers Supply Chain

    Operations Reference Model (SCOR)

    Academic Organization also deliver RM

    Scheers Y Model

    Beckers Retail H

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    SCOR Example

    SCOR is a business process reference model

    that has all supply chain activities, from

    suppliers supplier to customers customer

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    The structural framework of the SCOR

    model

    standard descriptions of the individual elementsthat make up the supply chain processes,

    standard definitions of key performancemeasurements,

    descriptions of best practices associated witheach of the process elements,

    identification of software functionality (features)that enables best practices

    identification of information exchanged betweenprocesses.

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    Supplier

    Plan

    CustomerCustomers

    Customer

    Suppliers

    Supplier

    Make DeliverSource Make DeliverMakeSourceDeliver SourceDeliver

    Internal or External Internal or External

    YOUR COMPANY

    Source

    Supply Chain Operations Reference Model

    PlanPlanPlanPlan

    Return

    SCOR defines supply chain as the integratedprocesses of Plan, Source, Make,Deliver and Return, spanning your suppliers supplier to your customers customer,

    aligned with Operational Strategy, Material, Work& InformationFlows.

    The SCOR Framework

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    Supply Chain Reference Models (SCOR)

    All customer interactions, from order entry

    through paid invoice.

    All product (physical goods, services, etc.)

    transactions, including equipment, supplies,

    spare parts, bulk product, software, etc.

    All market interaction, from the understanding

    of the aggregate demand to the fulfillment of

    each order.

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    SCOR contains three levels of process detail.

    The top level (process types) defines the scope

    and content. It consists of the five top-levelprocesses:

    Plan

    Source

    Make

    Deliver

    Return

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    The second level of SCOR, the configuration level(process categories), contains more than 30

    process categories such as make to stock, make to order,

    engineer to order, or production execution.

    These process categories can be used toconfigure a companys supply chain

    Companies implement their operations strategythrough the configuration they choose for theirsupply chain.

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    Plan

    P1-Plan supply chain

    P2-Plan Source

    P3-Plan Make

    P4-Plan Deliver

    P5-Plan Return

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    Source

    S1-Source stocked product

    S2-Source make-to-order products

    S3-Source Engineer-to-order products

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    Make

    M1-Make-to-stock

    M2-Make-to-order

    M3-Engineer-to-order

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    Deliver

    D1-Deliver-stocked product

    D2-Deliver Make-to-order

    D3-Deliver Engineer-to-order

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    Return

    DR1-Deliver Return Defective product

    DR2-DR MRO Product (maintenance repairoverall product)

    DR3-DR Excess Product

    SR1-Source Return Defective product SR2-SR MRO Product

    SR3-SR Excess Product

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    The third SCOR level, the process element level

    (decomposed processes), is used to fine tune the

    operations of a company. It consists of thefollowing:

    Process element definitions

    Process element information inputs and outputs Process performance metrics

    Best practices

    System capabilities necessary to support bestpractices

    Systems/ tools to be used

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    European

    RM Supplier

    Key Other

    RM Supplier

    S2

    S1

    M2

    M1

    D2

    D1

    S2

    S1

    M1 D1 S1 D1 S1

    RM SuppliersALPHA

    Alpha Regional

    WarehouseCustomer

    A SCOR thread diagram of a simple supply chain process

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    Supply Chain

    Costs

    The costs associated with

    operating the supply chain.

    Cost of Goods Sold

    Total Supply Chain

    Management Costs

    ValueAdded

    Productivity

    Warranty/ Returns

    Processing Costs

    Supply ChainAsset

    Management

    Efficiency

    The effectiveness of anorganization in managing assets

    to support demand satisfaction.

    This includes the management

    of all assets: fixed and working

    capital.

    Cash-to-Cash Cycle Time

    Inventory Days of Supply

    Asset turns

    Inte

    rnalFacingAttr

    ibutes

    SCOR performance attributes and Level 1

    metrics

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    Companies implement their supply chainsolution on level 4 (or even more detailed

    levels)

    Level four, or the implementation level(decomposed sub process), defines practicesto achieve competitive advantage and toadapt to changing business conditions

    This level is company specific and not in thescope of SCOR

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    APSQ :American Productivity &

    Quality Center

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    APQC : Who are they?

    APQC is a member-based, non-profit organization Founded in 1977

    Started with donations from 100 corporations

    Non-profit, tax-exempt 501(c)(3)

    Serves more than 500 organizations around theworld

    32-year reputation founded on integrity and thesupport of rapid innovation through

    Process improvement andmeasurement

    Best practice research andimplementation

    Knowledge capture, transfer, andreuse

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    PROCESS CLASSIFICATION FRAMEWORK : 12

    enterprise level categories

    1. Develop Vision and Strategy

    2. Design and Manage Products and Services

    3. Market and Sell Products and Services

    4. Deliver Products and Services

    5. Manage Customer Service6. Develop and Manage Human Capital

    7. Manage Information Technology

    8. Manage Financial Resources

    9. Acquire, Construct, and Manage Property

    10. Manage Environmental Health and Safety11. Manage External Relationships

    12. Manage Knowledge, Improvement, and Change

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    Understanding the Numbering

    INTERPRETING THE PCF Category: The highest level within the PCF is indicated by whole

    numbers (e.g., 8.0 and 9.0)

    Process Group: Items with one decimal numbering (e.g., 8.1

    and 9.1)are considered a process group.

    Process: Items with two decimal numberings (e.g., 8.1.1 and9.1.2)

    are considered processes.

    Activity: Items with three decimal numbering (e.g. 8.3.1.1 and9.1.1.1)

    are considered activities within a process

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    One Example

    1.0 Develop Vision and Strategy (10002)

    1.1 Define the business concept and long-termvision (10014)

    1.1.1 Assess the external environment (10017) 1.1.1.1 Analyze and evaluate competition (10021)

    1.1.1.2 Identify economic trends (10022)

    1.1.1.3 Identify political and regulatory issues (10023)

    1.1.1.4 Assess new technology innovations (10024)

    1.1.1.5 Analyze demographics (10025)

    1.1.1.6 Identify social and cultural changes (10026)

    1.1.1.7 Identify ecological concerns (10027)