SERVICE MANUAL EBE 350E Global

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SERVICE MANUAL EBE 350E Global VERSION 2.6 www.blastrac.com 1-800-256-3440

Transcript of SERVICE MANUAL EBE 350E Global

Page 1: SERVICE MANUAL EBE 350E Global

SERVICE MANUAL EBE 350E Global VERSION 2.6

www.blastrac.com 1-800-256-3440

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Index

1. Spare parts 03

Disassemble procedure 13

Contact

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1. Spare parts

Fig. 01

Item Part number Description Qty.

1 - Bolt M10x50 + 2 x Nut M10 3

2 350-1059-SE Locating plate outer 1

3 350-1054-SE Front skirt outer 1

4 - Front seal angle (part of blast housing) 1

5 350-1053-SE Front skirt intermediate 1

6 350-1058-SE Front locating plate inner 1

7 350-1057-SE Front skirt fixing plate 1

8 350-1052-SE Front skirt inner 1

9 350-9006-E Blast housing cabinet 1

10 350-2010-SEV Front wheel castor complete 1

11 350-1021-SE Side seal spring plate 2

12 350-1020-SE Side seal (set of 2) 1

13 350-1060-SE Side skirt (set of 2) 1

14 350-1061-SE Side skirt fixing plate 2

15 350-1050-SE Side brush (set of 2) 1

16 - Bolt M6x20 + washer + spring lock washer 6

17 350-1045-SE Back brush 1

18 350-1047-SE Back brush skirt 1

19 350-1115 Top liner cover 1

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Fig. 02

Item Part number Description Qty.

1 350-1245-SEV Impeller bolt 1

2 350-9041 Cage clamp 2

3 350-1010 Control cage 1

4 350-1015 Impeller 1

5 350-1025 Blastwheel 1

6 350-1005 Blades (set of 6) 1

7 222-2265 Taperlock adapter blastwheel 1

8 222-2290 Blastwheel shaft taperlock bush 1

9 350-1040 Top liner 1

10 350-1035-SE Liner RH 1

11 350-1030-SE Liner LH 1

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Fig. 03

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Fig. 03

Item Part number Description Qty.

1 350-1067-SE Abrasive storage hopper 1

2 350-1069-SE Shotvalve lever complete 1

3 350-1111-SE Separator drawer 1

4 350-2015-SE Shotvalve axle complete 1

5 350-9117-SE Drawer lock 1

6 350-9118 Baffle plates 1

7 350-9119-SE Separator door 1

8 350-9220-SE Separator 1

9 350-9240-S Shotvalve housing 1

10 E03123 Shotvalve arm 1

11 350-1071-SE Shot valve insert (steel) 2

12 350-1070-SE Shot valve insert (rubber) 1

13 E06488 Adjusting plates 2

14 E06489 Clamp adjusting ring 1

15 350-1065-SE Feed spout rubber 1

16 E00386 Hopper seal felt 1

17 E00387 Separator seal felt 1

18 350-1195 Door lock 1

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Fig. 04

Item Part number Description Qty.

1 350-3055-S Fan motor 1.5 kW 1

2 350-9030 Fan housing plate (top) 1

3 350-1085 SE Fan impeller 1

4 350-1090-SE Fan housing 1

5 350-9025 Fan housing plate (bottom) 1

6 035-9035 Fan ring 1

7 035-1125 Fan housing seal 1

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Fig. 05

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Fig. 05

Item Part number Description Qty. Hz.

1 E01313 Control box 1

2 E03122 Control handle 1

3 350-3020-SEP-

IE2 Blastmotor 11kW 1

4 350-2170 Belt pulley (50Hz) 1 50Hz

350-2180 Belt pulley (60Hz) 1 60Hz

5 222-2171 Taperlock bush 1 50/60Hz

6 350-2430-S Blastmotor belt 2

7 350-9255-S_1 Belt guard 1

8 999-9802 Axle locking ring + Bolt M10x25 1

9 222-2290 Blastwheel shaft taperl. bush (60Hz) 1 60Hz

10 350-2175 Belt pulley (50Hz) 1 50Hz

350-2345 Belt pulley (60Hz) 1 60Hz

11+12 350-9027-SE Belt guard back plates 1

13 350-2464-SEVU Blast wheel shaft spacer 8mm 1 50Hz

350-2463-SEVU Blast wheel shaft spacer 32mm 1 60Hz

14 350-2451-SEV Blastwheel bearing house complete 1

15 350-9007-SEVU Blast motor mount plate 1

16 E03165 Weight 1

17 E03124 Protection bar 1

18 999-9102 Shock absorber 4

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Fig. 06 Only for machines with an adjustable drive option

Only for machines with an adjustable drive option

Item Part number Description Qty.

1 E08858 Top pulley 1

2 E00425 Taper lock 1

3 E08870 Bottom pulley 1

4 E08871 Distance bush 1

5 999-9802 Axle Locking Ring 40x3 x 10.5 1

6 E08860 V-belt 2

7 E08875 Tensioner 1

8 E08872 Tension pulley complete 1

9 E08877 Belt guard back plate top 1

10 E08879 Belt guard cover 1

11 E08878 Belt guard back plate bottom 1

12 BE0088 M10x35 Bolt 1

13 BE0369 M10x70 Bolt 1

15 BE0039 M10x25 Bolt 1

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Fig. 07

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Fig. 07

Item Part number Description Qty.

1 E00590 Drive motor 2

2 E03516 Drive motor shaft 2

3 222-2810-VH Drive motor sprocket 2

4 E06324 Drive motor plate outer left 1

5 E06325 Drive motor plate inner left 1

6 E06326 Drive motor plate outer right 1

7 E06327 Drive motor plate inner right 1

8 350-2185-E Drive wheel 2

9 500-1135-E Bearing flange drive wheel shaft 4

10 222-2331-E Drive wheel bearing 4

11 500-1130-E Drive wheel shaft 2

12 222-2525-VH Drive wheel sprocket 2

13 222-2285-V Taperlock bush 2

14 350-2213-E Drive motor chain 2

15 350-9105-E Rear Wheel drive chain guard 2

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350E Global Disassemble procedure

1. Make sure power supply is disconnected. 2. Disconnect main power supply cable. 3. Disconnect (2x) power supply cable of drive motors. 4. Disconnect power supply cable of fan motor. 5. Remove control panel by loosening the 4 nuts of the shock absorbers.

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6. Remove the fan housing by taking off the 4 securing nuts (M12) inside the separator.

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7. Remove the turnbuckle pin between the abrasive valve lever and abrasive valve control handle.

8. Remove the 4 (M8) bolts in the flange on the abrasive storage hopper and the separator, and remove the storage hopper.

9. Remove the belt guard cover by removing the 3 (M6) bolts in the side plate of the belt guard cover and 1 (M6) bolt is fitted in back plate.

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10. Loosen the 2 (M8) bolts fitted in the front of the blastmotor mountplate on the separator, by doing this there will be slack on the blast motor belts so you can remove the belts.

11. Remove the 2 (M6) bolts from the bottom section of the belt guard back plate. 12. Remove the 2 bolts (M10) fitted on the angle underneath the blastmotor mount plate,

remove the 2 (M8) bolts at the front of the blastmotor mount plate and remove the 2 (M8) bolts on top of the separator. Now you can remove the blastmotor including blastmotor mount plate and support handle (approx. 70 kg).

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13. Remove the separator by removing the 5 (M8) bolts in the reclaim and separator flange

14. Remove weight by loosen the 2 (M8) bolts and remove the protection bar.

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15. Turn the machine forwards on the front section, now you can remove the drive wheel system by loosening the (M10) securing bolt in the angle bracket welded on the machine body.

16. The machine will now fit through a 24”-man hole (Ø 600mm), but because you did not

remove the blast wheel group the machine is heavy. 17. Removing blast wheel group: a) push machine on its side b) remove cage c) remove impellor d) remove blades by using a drift (brass) e) remove the 8 (M10) securing bolts in the blast wheel bearing adapter plate. Building up the machine, do this program backwards.

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13201 North Santa Fe Avenue Oklahoma City, OK 73114 Ph: 800-256-3440 F: 405-478-8608 blastrac.com

Product Warranty

Standard Equipment Products:

Blastrac warrants its Blastrac Standard Equipment Products against defects in quality of

material and workmanship, under normal and proper use for a period of 1 Year from the date of

delivery, as noted on the returned warranty registration card, or, in the case of Rental Fleet

Machines, 180 Days from the date of assignment to Rental Fleet. This warranty is non-

transferable and is extended to machines purchased and entered into the normal service of

surface preparation by a recognized professional or qualified contractor. Blastrac makes this

warranty only to the buyer who purchases the products directly from Blastrac or its Authorized

Distributor. This warranty does not include expendable parts such as, but not limited to, blades,

blast wheels, wear plates, liners, seals, and electrical components. All purchased parts utilized

in the manufacture will be honored to the original manufacturer’s specified warranty.

If the buyer does not return the warranty card or register the product online at

www.blastrac.com within 30 days after taking delivery of Blastrac Standard Equipment Products,

the warranty period is limited to 6 months from the date of delivery noted on shipping receipt.

Hand Tool Products: Blastrac warrants its BLASTRAC Hand Tool Products, including hand grinders and

accessories, against defects in material and workmanship under normal and proper use for a

period of 90 days from the date of delivery or, in the case of Rental Fleet Machines, from the

date of assignment to a Rental Fleet. Blastrac makes this warranty only to the buyer who

purchases the products directly from Blastrac or its authorized distributor. This warranty does

not include expendable parts such as blades.

If the buyer does not return the warranty card, or register online at www.blastrac.com

within 15 days after taking delivery of Blastrac Hand Tool Products, the warranty period is

limited to 30 days from the date of delivery noted on shipping receipt.

WARRANTY TERMS AND CONDITIONS:

1. Blastrac’s obligation under this warranty is limited to the replacement or repair, at

Blastrac’s option, of products and does not include, labor, the cost of transportation, loss

of operating time, or normal maintenance services.

2. This warranty does not apply to failure occurring as a result of abuse, misuse,

negligence, corrosion, erosion, normal wear and tear, alterations or modifications made to

products without the express written consent of Blastrac.

3. The buyer must submit all warranty claims no later than thirty (30) days after buyer

becomes aware of the basis for any such claim, or should have become aware of the basis

for any such claim in the exercise of reasonable diligence.

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To return parts for warranty consideration, please call Blastrac Customer Service at

800-256-3440. Your customer service representative will obtain the necessary

information to complete the Blastrac Returned Merchandise Authorization (RMA) Form.

Blastrac will then send the RMA form to the customer authorizing the return of the parts

for warranty evaluation. The parts must be received within sixty (60) days following the

RMA origination date or the warranty claim will be denied. Once the parts are received they

will be evaluated for warranty.

If the customer cannot wait for the evaluation/replacement of the parts during this

process, the customer must issue a new purchase order to Blastrac for the replacement

parts before they can be shipped. Once the evaluation process is complete and parts are

deemed a valid warranty claim, a credit will be issued against this invoice.

4. The buyer may not return Blastrac products without written authorization to do so

through a Blastrac RMA.

5. Blastrac reserves the right to inspect and determine the scope of its warranty

responsibilities for any returned Blastrac products.

6. Blastrac makes no warranty with respect to accessories it does not manufacture,

including but not limited to, engines, motors, batteries, tires and all other parts. See

component manufacture warranty.

7. Blastrac reserves the right to make product changes or improvements without

prior notice and without undertaking any obligation for such changes or improvements on

previously sold products.

8. The above warranty conditions can only be altered by Blastrac. Blastrac must

confirm alterations in writing for each specific transaction.

9. Blastrac reserves the right to modify this warranty for used or demo products on an

individual transaction basis. Blastrac will include warranty modifications on its invoices for

used or demo products.

10. BLASTRAC DOES NOT AUTHORIZE ANY PERSON, REPRESENTATIVE, SERVICE OR

SALES OUTLET TO MAKE ANY WARRANTY DIFFERENT FROM THIS PRODUCT WARRANTY.

11. EXCEPT FOR ITS PRODUCT REPAIR OR REPLACEMENT OBLGATIONS DESCRIBED

IN THIS PRODUCT WARRANTY, UNDER NO CIRCUMSTANCES SHALL BLASTRAC BE LIABLE

TO THE BUYER, OR ANY OTHER PERSON, FOR ANY DIRECT, INCIDENTAL, OR

CONSEQUENTIAL DAMAGES RESULTING FROM THE USE OF THE BLASTRAC PRODUCT, OR

FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY CHARACTER, INCLUDING

WITHOUT LIMITATIONS, DAMAGES FOR ANY LOSS OF GOODWILL, WORK STOPPAGE, OR

ANY AND ALL OTHER COMMERCIAL DAMAGES OR LOSSES.

12. BLASTRAC MAKES NO OTHER PRODUCT WARRANTIES, EXPRESS OR IMPLIED,

INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND

FITNESS FOR A PARTICULAR PURPOSE.

This Product Warranty Effective January 1, 2010.

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Warranty Registration Notification

IMPORTANT!TO THE DELIVERING DISTRIBUTOR OR END USER

To ensure the proper warranty coverage is extended to the owner of this machine, fill in the necessary information below COMPLETELY and ACCURATELY and retain for your records. Go to www.blastrac.com and register online. Click on the Register icon in the left column of the homepage, and fill out the product registration form with the same information that will be recorded here.

The warranty period will start upon the delivery date of the machine.

The distributor or the end user must provide the machine warranty information when the machine is delivered. Registration of the machine will extend the warranty period from the recorded delivery date entered with product registration. Failure to comply will make any and all warranties on the equipment void after 6 months.

OWNER/END USER’S REFERENCE INFORMATION

Delivery Date _________________________ Delivering Distributor’s Name and Address_________________________________________________________________________________________________________________________________________________________________________________________Signature of Delivering Distributor’s Representative

Warranty Registration

IMPORTANT! To ensure that your Blastrac® machine is covered under warranty, please provide the information recorded here by registering online at blastrac.com, or complete this page and fax to 866-485-1046, or if you prefer, detach and mail to:

Blastrac, 13201 North Santa Fe Avenue, Oklahoma City, OK 73114-9901 (Please print legibly)

Company _____________________________________________________________________ Address ______________________________________________________________________City, State, & Zip _______________________________________________________________Telephone No._____________________ Contact Person ______________________________Date of Purchase___________________ Date Received ______________________________ Machine Model No. __________________________ Serial No. _________________________Distributor Name _______________________________________________________________End User Name _______________________________________________________________End User E-mail _______________________________________________________________

Machine Model No._____________________Machine Serial No. _____________________Modifications______________________________________________________________________________________________________________________________________________________________________________

Blastrac is a registered trademark of Blastrac,NA

Fold and Detach Here if Mailing

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Blastrac13201 North Santa Fe AvenueOklahoma City, OK 73114800-256-3440Fax: 866-485-1046www.blastrac.com