SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409...

18
BASIC TAPE MECHANISM : CDS-36SCH-94 STEREO CAR CASSETTE RECEIVER CT-X409 S/M Code No. 09-997-334-8N1 Y SERVICE MANUAL DATA

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Page 1: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

BASIC TAPE MECHANISM : CDS-36SCH-94STEREO CAR CASSETTE RECEIVER

CT-X409

S/M Code No. 09-997-334-8N1

Y

SERVICE MANUAL

DATA

Page 2: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

2

SPECIFICATIONS

RADIO SECTION

(FM)Frequency Range: 87.5 MHz–108 MHz

(100-kHz steps)87.5 MHz-108 MHz(50-kHz steps)

Usable Sensitivity: 12.7 dBf50 dB Quieting Sensitivity: 17.2 dBfIF Rejection: 80 dBFrequency Response: 30 Hz-15,000 HzS/N Ratio: 63 dBStereo Separation: 35 dB at 1 kHzAlternate Channel Selectivity: 70 dBCapture Ratio: 3 dB

(AM(MW))Frequency Range: 530 kHz–1,710 kHz

(10-kHz steps)522 kHz–1,602 kHz(9-kHz steps)

Usable Sensitivity: 30 µV (30 dB)

TAPE SECTIONTape Speed: 4.8 cm/sec. (17/8 ips)S/N Ratio: 50 dBFrequency Response: 40 Hz–14,000 HzStereo Separation: 40 dBFF/REW Time: 190 sec. (C-60)

AUDIO SECTIONMax. Power Output: 35 W× 4 channels

CD/MD IN inputInput sensitivity (load impedance)CD/MD IN: 500mV (10 kΩ )

GENERALPower-Supply Voltage: 14.4 V (11 to 16 V allowable),

DC, negative groundLoad Impedance: 4ΩTone Control: Bass ± 10 dB at 100 Hz

Treble ± 10 dB at 10 kHzPreamp Output Voltage (load impedance):

2.2 V (10 kΩ )Installation size: 182(W) × 53(H)× 155(D) mm

(71/4(W)× 21/8(H)× 61/8(D) inches)

• Design and specifications are subject to change without notice.

REF. NO PART NO. KANRI DESCRIPTIONNO.

ACCESSORIES LIST

1 8Z-KT1-030-010 CASE,DFP -T 2 8Z-KT1-616-010 CONN ASSY,16P B52

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3

REF. NO PART NO. KANRI DESCRIPTIONNO.

REF. NO PART NO. KANRI DESCRIPTIONNO.

ELECTRICAL MAIN PARTS LIST

IC

88-KTD-604-010 IC,BA09T 88-KT1-606-080 IC,PST994D 87-A21-191-010 IC,KIA6225S 8Z-KT1-622-010 C-IC,LC75374E 8Z-KTG-622-010 IC,TA8259H

8Z-KTG-621-010 C-IC,TC9323F-007 88-KTD-602-010 C-IC,TC9297F

TRANSISTOR

87-A30-287-040 C-TR,DTC114TKA 89-324-122-080 TR,2SC2412KR 87-A30-289-040 C-TR,2SA1037AK(R) 8Z-KTH-626-080 TR,KTC3203Y 87-A30-168-010 TR,2SB1566F

89-423-953-010 TR,2SD2395F 87-A30-294-040 C-TR,DTB123YK 87-A30-281-040 C-TR,DTC363TK 87-A30-282-040 C-TR,DTA114TKA

DIODE

87-020-465-080 DIODE,1SS133 (110MA) 87-A40-654-010 DIODE,DSA17C 87-001-783-080 DIODE,1N4002 87-017-932-080 ZENER,MTZJ6.2B 87-070-334-080 ZENER,MTZJ10B

87-070-136-080 ZENER,MTZJ5.1B 87-A40-529-080 DIODE,1GWJ42 87-020-585-080 CHIP-ZENER,02CZ6.2Y

MAIN C.B

ANT101 8Z-KT1-614-010 ANT,AW-002 C101 87-010-322-080 C-CAP,S 100P-50 CH C102 87-010-186-080 CAP,CHIP 4700P C103 87-010-380-010 CAP,E 47-16 SME C104 87-010-380-010 CAP,E 47-16 SME

C105 87-010-322-080 C-CAP,S 100P-50 CH C106 87-010-197-080 CAP, CHIP 0.01 DM C109 87-010-197-080 CAP, CHIP 0.01 DM C110 87-010-197-080 CAP, CHIP 0.01 DM C111 87-010-401-010 CAP, ELECT 1-50V

C112 87-010-198-080 CAP, CHIP 0.022 C113 87-010-378-010 CAP, ELECT 10-16SME C114 87-010-378-010 CAP, ELECT 10-16SME C115 87-010-220-080 C-CAP,S 0.018-25 B C116 87-010-220-080 C-CAP,S 0.018-25 B

C117 87-010-180-080 C-CER 1500P C118 87-010-180-080 C-CER 1500P C119 87-010-401-010 CAP, ELECT 1-50V C120 87-010-401-010 CAP, ELECT 1-50V C121 87-010-197-080 CAP, CHIP 0.01 DM

C122 87-010-197-080 CAP, CHIP 0.01 DM C123 87-010-380-010 CAP,E 47-16 SME C124 87-016-669-080 C-CAP,S 0.1-25 K B C201 87-016-669-080 C-CAP,S 0.1-25 K B C203 87-010-182-080 C-CAP,S 2200P-50 B

C204 87-010-198-080 CAP, CHIP 0.022 C205 87-010-263-010 CAP, ELECT 100-10V C206 87-010-322-080 C-CAP,S 100P-50 CH C207 87-010-112-010 CAP,ELECT 100-16V C208 87-010-235-010 ELECTROLYTIC, 470-16

C209 87-010-248-010 CAP, ELECT 220-10V C210 87-016-669-080 C-CAP,S 0.1-25 K B C211 87-016-669-080 C-CAP,S 0.1-25 K B C212 87-010-112-010 CAP,ELECT 100-16V C213 87-010-380-010 CAP,E 47-16 SME

C251 87-010-198-080 CAP, CHIP 0.022 C301 87-012-349-080 C-CAP,S 1000P-50 CH C302 87-012-349-080 C-CAP,S 1000P-50 CH C303 87-010-378-010 CAP, ELECT 10-16SME C304 87-010-378-010 CAP, ELECT 10-16SME

C305 87-010-263-010 CAP, ELECT 100-10V C306 87-010-263-010 CAP, ELECT 100-10V C307 87-010-198-080 CAP, CHIP 0.022 C308 87-010-198-080 CAP, CHIP 0.022 C309 87-010-401-010 CAP, ELECT 1-50V

C310 87-010-401-010 CAP, ELECT 1-50V C311 87-010-263-010 CAP, ELECT 100-10V C401 87-010-380-010 CAP,E 47-16 SME C402 87-016-669-080 C-CAP,S 0.1-25 K B C403 87-010-378-010 CAP, ELECT 10-16SME

C404 87-010-378-010 CAP, ELECT 10-16SME C405 87-010-401-010 CAP, ELECT 1-50V C406 87-010-401-010 CAP, ELECT 1-50V C407 87-010-184-080 CHIP CAPACITOR 3300P(K) C408 87-010-184-080 CHIP CAPACITOR 3300P(K)

C409 87-010-198-080 CAP, CHIP 0.022 C410 87-010-198-080 CAP, CHIP 0.022 C411 87-010-378-010 CAP, ELECT 10-16SME C412 87-010-378-010 CAP, ELECT 10-16SME C413 87-A11-177-080 C-CAP,S 0.15-16 K B

C414 87-A11-177-080 C-CAP,S 0.15-16 K B C415 87-A11-177-080 C-CAP,S 0.15-16 K B C416 87-A11-177-080 C-CAP,S 0.15-16 K B C417 87-010-378-010 CAP, ELECT 10-16SME C418 87-010-378-010 CAP, ELECT 10-16SME

C419 87-010-401-010 CAP, ELECT 1-50V C420 87-010-401-010 CAP, ELECT 1-50V C421 87-010-401-010 CAP, ELECT 1-50V C422 87-010-401-010 CAP, ELECT 1-50V C423 87-016-669-080 C-CAP,S 0.1-25 K B

C424 87-010-378-010 CAP, ELECT 10-16SME C451 87-010-401-010 CAP, ELECT 1-50V C452 87-010-401-010 CAP, ELECT 1-50V C503 87-010-378-010 CAP, ELECT 10-16SME C504 87-010-378-010 CAP, ELECT 10-16SME

C507 87-010-175-080 CAP 560P C508 87-010-175-080 CAP 560P C509 87-010-322-080 C-CAP,S 100P-50 CH C601 87-016-669-080 C-CAP,S 0.1-25 K B C602 87-016-669-080 C-CAP,S 0.1-25 K B

C603 87-016-669-080 C-CAP,S 0.1-25 K B C604 87-016-669-080 C-CAP,S 0.1-25 K B C605 87-016-669-080 C-CAP,S 0.1-25 K B C606 87-016-669-080 C-CAP,S 0.1-25 K B C607 87-A11-179-010 CAP,E 10-16-105 D5*L11 KMF

C608 8Z-KT1-633-000 CAP,E 3300U-16 105 PW C609 87-012-157-080 C-CAP,S 330P-50 CH C610 87-012-157-080 C-CAP,S 330P-50 CH C611 87-012-157-080 C-CAP,S 330P-50 CH C612 87-012-157-080 C-CAP,S 330P-50 CH

C621 87-010-182-080 C-CAP,S 2200P-50 B C622 87-010-182-080 C-CAP,S 2200P-50 B C623 87-016-669-080 C-CAP,S 0.1-25 K B C701 87-010-380-010 CAP,E 47-16 SME C702 87-010-263-010 CAP, ELECT 100-10V

C703 87-010-198-080 CAP, CHIP 0.022 C705 87-010-314-080 C-CAP,S 22P-50V C706 87-010-197-080 CAP, CHIP 0.01 DM C707 87-010-314-080 C-CAP,S 22P-50V C708 87-010-314-080 C-CAP,S 22P-50V

C709 87-012-358-080 C-CAP,S 0.47-10 F Z C710 87-010-401-010 CAP, ELECT 1-50V C711 87-010-404-010 CONDENSER 4.7-50 C712 87-012-349-080 C-CAP,S 1000P-50 CH C801 87-010-197-080 CAP, CHIP 0.01 DM

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4

REF. NO PART NO. KANRI DESCRIPTIONNO.

REF. NO PART NO. KANRI DESCRIPTIONNO.

8 8

A

Resistor Code

Chip Resistor Part Coding

Figure

Value of resistor

Chip resistor

Wattage Type Tolerance

1/16W

1/10W

1/8W

1608

2125

3216

5%

5%

5%

CJ

CJ

CJ

Form L W t

1.6 0.8 0.45

2 1.25 0.45

3.2 1.6

108

118

128

: A : A

CHIP RESISTOR PART CODE

0.55

Resistor CodeDimensions (mm)

Symbol

1/16W 1005 5% CJ 1.0 0.5 0.35 104L

t

W

CN201 8Z-KT1-611-010 CONN,16P CAM-B51 CN301 87-009-031-010 CONNECTOR, 3P CN302 87-099-408-010 CONN,8P EH V WHT CN801 88-KTA-603-010 CONN,15P CAM-B68 CNA301 8Z-KTG-651-010 CONN ASSY,3P HEAD

CNA302 8Z-KTG-652-010 CONN ASSY,8P MOTOR D806 87-027-262-010 LEDE,TLR-124(RED)!F201 8Z-KC1-621-010 FUSE,15A 32V J501 88-KTA-605-010 JACK,PIN 2P V-TYPE L101 87-003-143-080 COIL 4.7 UH

L102 8Z-KT1-619-010 COIL,68MH K7-D L201 8Z-KT1-615-010 FLTR,AMORPHOUS -CHOKE L701 87-003-149-080 COIL,47UH L702 87-003-097-080 COIL,1UH L801 87-003-149-080 COIL,47UH

S751 87-A91-152-010 SW,SL 1-1-2 SSSS212-11-A TU101 8Z-KT1-631-010 TU UNIT, FAE347-A02 X701 87-A70-175-010 VIB,XTAL 4.5MHZ AT-49

FRONT C.B

C901 87-012-358-080 C-CAP,S 0.47-10 F Z C902 87-010-197-080 CAP, CHIP 0.01 DM C903 87-010-189-080 C-CAP,S 8200P-50 B C904 87-010-189-080 C-CAP,S 8200P-50 B C905 87-010-805-080 CAP, S 1-16

CN901 88-KTA-602-010 CONN,15P CAM-B67 IC902 87-A90-951-010 RCR UNIT,SBX1971-52 LCD901 8Z-KTG-606-010 LCD,ZKT-16 PL901 8Z-KTA-610-010 LAMP,T-3-9V-50MA PL902 8Z-KTA-610-010 LAMP,T-3-9V-50MA

PL903 8Z-KTA-610-010 LAMP,T-3-9V-50MA PL904 8Z-KTA-610-010 LAMP,T-3-9V-50MA PL905 8Z-KTA-610-010 LAMP,T-3-9V-50MA PL906 8Z-KTA-610-010 LAMP,T-3-9V-50MA PL907 8Z-KTA-610-010 LAMP,T-3-9V-50MA

S901 87-A91-159-010 SW,TACT SKHLAD S902 87-A91-159-010 SW,TACT SKHLAD S903 87-A91-159-010 SW,TACT SKHLAD S904 87-A91-159-010 SW,TACT SKHLAD S905 87-A91-159-010 SW,TACT SKHLAD

S906 87-A91-159-010 SW,TACT SKHLAD S907 87-A91-159-010 SW,TACT SKHLAD S908 87-A91-159-010 SW,TACT SKHLAD S909 87-A91-159-010 SW,TACT SKHLAD S910 87-A91-159-010 SW,TACT SKHLAD

S911 87-A91-159-010 SW,TACT SKHLAD S912 87-A91-159-010 SW,TACT SKHLAD S913 87-A91-159-010 SW,TACT SKHLAD S914 87-A91-159-010 SW,TACT SKHLAD S915 87-A91-159-010 SW,TACT SKHLAD

S916 87-A90-001-010 C-SW,TACT SKQMAL S917 87-A90-001-010 C-SW,TACT SKQMAL S918 87-A90-001-010 C-SW,TACT SKQMAL S919 87-A90-001-010 C-SW,TACT SKQMAL S920 87-A90-001-010 C-SW,TACT SKQMAL

S921 87-A90-001-010 C-SW,TACT SKQMAL

JACK C.B

J901 87-A60-249-010 JACK,MOJ-B32

HEAD C.B

SW C.B

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TRANSISTOR ILLUSTRATION

KTC3203 2SB15662SD2395

2SA10372SC2412DTA114TKADTB123YKDTC114TKADTC363TK

E C B B C E

C

BE

IC BLOCK DIAGRAMSIC, LC75374E

Page 6: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

6

IC, KIA6225S IC, TA8259H

LCD DISPLAY

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87

BLOCK DIAGRAM

Page 8: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

109

SCHEMATIC DIAGRAM-1 (MAIN/HEAD/SW SECTION)

4.5MHz

C504

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1 2 3 4 5 6 7 8 9 10 11 12 13 14

A

B

C

D

E

F

G

H

I

J

1211

WIRING-1 (MAIN/HEAD SW SECTION)

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1413

WIRING-2 (FRONT SECTION)

1

A

B

C

D

E

F

G

H

I

J

K

L

M

N

A

B

C

D

E

F

G

H

I

J

K

L

M

N

23456 654321

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15

SCHEMATIC DIAGRAM-2 (FRONT SECTION)

Page 12: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

Pin No. Pin Name I/O Description

16

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

O

I

O

I

I

I

O

O

I

I

O

O

O

1 ~ 4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19 ~ 21

22 ~ 25

26 ~ 29

30 ~ 33

34 ~ 37

38 ~ 45

46

47

48

49

50 ~ 51

52

53

54

55

56

57

58

N.C_______

APS

N.C

S-MUTE______________

P-MUTE

LOUD

LOCAL

MONO

20dB MUTE

AGC cut/IF REQ

RADIO

TAPE

CD

BAND 1

BAND 2

OT19 ~ OT21

P50 ~ P53

P60 ~ P63

P70 ~ P73

K0 ~ K3

DS0 ~ DS7

TAPE

CD

PANEL

POWER

NC

DIR

FF/REW

DATA

CK

CE

NC

LED FLASH

IC DESCRIPTIONIC, TC9323F

Not connected.

MS signal output

Not connected.

Standby muting output

Muting output to power amp

Loudness output

Local/DX switching output. LOCAL: "H", DX: "L"

MONO/STEREO switching output. MONO: "H", STEREO: "L"

-20dB muting output. This function is enabled when the -20dB muting jumper is

selected.

Outputs "H" during searching of frequency. This is an IF count control signal or used

to shut off the AGC circuit.

RADIO output

TAPE output

CD output

Band switching outputs

Not connected

Not connected

Not connected

Not connected

Key matrix inputs

Diode matrix outputs

TAPE input

CD input. "H" CD input enables the CD key.

Detects detachable panel (0.2-0.5 s chattering time is provided). Panel provided: "H",

Panel not provided: "L"

Power output

Not connected

TAPE running direction indicator input

TAPE FF/REW indicator input

Pins to control the LC75374E electronic VR.

Not connected

This function is enabled when the ACC input is "L" and PANEL input is "L". "H"

causes flashing for 0.1 s and "L" causes 0.9 s flashing. This output is disabled when the

LED FLASH jumper is "H".

BAND1 BAND2

FM H L

MW L L

LW L H

FM (L) H H

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1817

59

60

61

62

63

64

65

66

67

68

69

70, 71

72

73

74

75

76

77

78

79

80

DATA

CK

CE

BEEP

T-MUTE

REMO-IN

INTR 2

TEST

ACC IN

SD-IN

IF-IN

DO1, DO2

GND

FMIN

AMIN

VDD_____________

RESET

XOUT

XIN

VXT

GND

I/O

O

O

O

O

I

I

I

I

I

I

O

I

I

O

I

For communications with LCD driver and key input IC TC9297F.

Buzzer output

Interrupt of remote control signal

Test mode control input

ACC input

SD signal input

IF signal input

DO outputs

GND

FM/AM local oscillator signal input

VDD terminal

Reset input

For the connection of a crystal oscillator

GND

IC, TC9297F

Key scan inputs. A maximum of 6x5=30 key data can be input with a matrix of key

scan outputs T0 ~ T5. When "H" is applied to this pin, scanning of keys will start.

These pins incorporate pull-down resistors.

Key scan timing outputs. Since a load resistor RON is built into the N-ch to form a key

matrix, a diode is not necessary. In normal operation, these pins output "H", and when

"H" is applied to key scan inputs K0 ~ K4, key scanning will start.

LCD common signal outputs. When 1/2 duty is set, matrixing of COM1, 2 and

S0 ~ S39 allows the display of up to 80 segments. When 1/3 duty is set, matrixing of

COM1-3 and S1 ~ S39 allows display of up to 117 segments.In the 1/3 duty mode, the

S0 pin is used as a COM3 pin.

LCD segment signal outputs. When 1/2 duty is set, matrixing of COM1, 2 and

S0 ~ S39 allows display of up to 80 segments. When 1/3 duty is set, matrixing of

COM1-3 and S1 ~ S39 allows display of up to 117 segments. S36 ~ S39 are commonly

used for LED drivers. The LED driver outputs become N-ch open drain outputs, and

the LEDs can be directly indicated since they are driven by high current.

GND

C and R which are attached externally form an oscillator.

The oscillation frequency is shown by the following formula:

fosc ≒ 1.5/(C・R)[Hz]

For example, when C = 0.01 μ F and R = 30 kΩ ,

fosc ≒ 5 kHz.

Power supply input. Normally, a voltage VRST ~ 5.5 V is applied. This pin is provided

with a power-on reset function: the system reset will function when power is turned on

or VDD is less than 3 V (standard)._______

Device system reset signal input. When RST input is "L", the oscillator will stop, all

internal data will be reset and the LCD output pins and key scan output pins will be

fixed at "H". For normal operation, connect this pin to VDD, since the device

incorporates a power-on reset circuit.

Serial interface pins. The device communicates the display data, key input data and the

data which controls these with the controller. When the CE pin is "L", data will not be

communicated. When it goes "H", data will be communicated between the DATA pin

and controller, synchronized with the clock signal input to the CK input pin. All these

pins have Schmitt input circuits.

Key scan input. A maximum of 6x5=30 key data can be input with a matrix of key

scan outputs T0 ~ T5. When "H" is applied to this pin, scanning of keys will start. This

pin incorporates a pull-down resistor.

1 ~ 4

5 ~ 10

11

12

13

14 ~ 48

49 ~ 52

53

54

55

56

57

58

59

60

K1 ~ K4

T0 ~ T5

COM1

COM2

S0/COM3

S1 ~ S35

______ _______

S36/OT3 ~ S39/OT0

GND

OSC

VDD

________

RST

CK

DATA

CE

K0

I

O

O

O

O

O

O

I

I

I/O

I

I

Pin No. Pin Name I/O Description Pin No. Pin Name I/O Description

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2019

MECHANICAL EXPLODED VIEW 1/1

AC

A

E

B

A

A

C

G

B

B

B

A

B

B

B

A

G

BD

B

B

AA

FB

CDS-36SCH-94

CHAS, SIDE L-T

CHAS, SIDER-T

1 23

45

6

7

8 9

1112

10

14

16

15

45

23 43

38

42

44

39

41

40

PANEL HEAT-SINK-T

MAIN C.B

17 18

20

21

22

1932

33

3130

FRONT C.B

2524LCD

PHONE C.B

29

26 2828

27

SH,LCD

29 29

3435

36

CHAS,FRONT-T10

37

13

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21

REF. NO PART NO. KANRI DESCRIPTIONNO.

REF. NO PART NO. KANRI DESCRIPTIONNO.

MECHNICAL MAIN PARTS LIST 1/1

1 8Z-KTG-003-010 WINDOW,LCD X409 IR 2 8Z-KTB-002-010 RING,OVAL T -T 3 8Z-KTG-008-010 BTN,CD/MD IN -T 4 8Z-KTF-003-010 BTN,TETRA BALD -T 5 8Z-KT1-011-010 BTN,U/D -T

6 8Z-KT1-007-010 BTN,+/- -T 7 8Z-KTG-002-010 CABI,FRONT -T16 8 8Z-KT1-008-010 BTN,SEL -T 9 8Z-KT1-010-010 BTN,H-BASS -T 10 8Z-KTA-005-010 BTN,EJ -T10

11 8Z-KTG-006-010 BTN,PWR -T 12 8Z-KTA-226-010 SPR-C,EJECT 13 8Z-KT1-212-010 COVER, BOTTOM -T 14 8Z-KTA-213-010 LENS,L -T10 15 8Z-KT3-002-010 BTN,P.SET -T3

16 8Z-KTA-214-010 LENS,R -T10 17 8Z-KTA-007-010 BTN,REW -T10 18 8Z-KTA-006-010 BTN,FF -T10 19 8Z-KT5-019-010 BTN,M.INF -T 20 8Z-KT5-020-010 HLDR,M.INF -T

21 8Z-KTA-008-010 BTN,DETACH -T10 22 8Z-KTA-223-010 SPR-C,RELEASE -T10 23 8Z-KTG-007-010 BTN,TWIN T/M -T 24 8Z-KTA-012-010 CABI,TRIM -T10 25 8Z-KTA-210-010 HLDR,LCD -T10

26 8Z-KTG-212-010 LENS,LCD -T16 27 8Z-KTG-211-010 CASE,LCD LENS -T16 28 8Z-KTG-207-010 CAP,LAMP BLU B2*4 ALC 29 8Z-KTG-208-010 CAP,LAMP GRN G50 ALC 30 8Z-KTA-002-010 CABI,REAR -T10

31 8Z-KTA-011-010 CABI,BASE -T10 32 8Z-KT1-244-010 SPR-T,DOOR Z 33 8Z-KT1-023-010 DOOR,CASS 34 8Z-KTA-204-010 LEVER,DEF HOOK -T10 35 8Z-KTA-221-010 SPR-C,DETACH LOCK-T10

36 8Z-KTA-222-010 SPR-T,DETACH LOCK-T10 37 8Z-KTA-203-010 LEVER,DFP LOCK -T10 38 8Z-KT4-201-010 COVER, CD BLIND -T 39 8Z-KT1-265-010 HLDR,TR2 40 8Z-KTG-202-010 HLDR,P-IC -T16

41 8Z-KTA-202-010 HLDR,DECK CDS36 42 8Z-KT1-211-010 COVER, TOP -T 43 8Z-KT5-201-010 COVER, ISO BLIND -T 44 8Z-KTA-205-010 HLDR,JACK -T10 45 87-KTE-205-010 SPR-C,EJ/FF/REW

A 88-KT1-250-010 S-SCREW,THIN HEAD+2.6-4 BLK B 87-251-073-410 SCREW,U+2.6-6 C 8Z-KT1-253-010 S-SCREW,PT 2*8 BH+ BLK D 87-251-096-410 U+3-10 E 8Z-KT1-254-010 S-SCREW,PT 2*5 BH+ BLK

F 87-B10-210-010 UT2+3.0-6.0 W/0 SLOT (BH TAP) G 87-251-075-410 U+2.6-10

Basic color symbol Color Basic color symbol Color Basic color symbol ColorB Black C Cream D OrangeG Green H Gray L BlueLT Transparent Blue N Gold P PinkR Red S Silver ST Titan SilverT Brown V Violet W White

WT Transparent White Y Yellow YT Transparent YellowLM Metallic Blue LL Light Blue GT Transparent GreenLD Dark Blue DT Transparent Orange

COLOR NAME TABLE

Page 16: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

22

TAPE MECHANISM EXPLODED VIEW 1/1

13

1819

20

8

7

65

4

3

2

1K

K

K

S

V

VG

G

C

K

O

F

C

T

FF

Q

I

P

RA

C

AD

A

R

NN

U

C

M

KS

52

53

57

6768

68

80

69

79

70

8284

83

75

76

74

73

72

71

17

14

1516

78

HB

HB

EE

F

D

D

J

L

T

14

15

16

32

85

29

28 30

31

27

41

26

25

24

23

21

22

9

1011

12

42

40 49

43

54

58

63

50

51

38

39

37

363534

33

44

45 46 55

5654

60

62

61

47

59

64

65

81

66

48

77

Page 17: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

23

REF. NO PART NO. KANRI DESCRIPTIONNO.

REF. NO PART NO. KANRI DESCRIPTIONNO.

TAPE MECHANISM PARTS LIST 1/1

1 SX-003-610-090 REEL BASE ASSY 2 S0-036-201-000 GEAR SELECTOR 3 S1-003-630-180 COLLAR(SELECTOR GEAR) 4 S1-003-640-150 DASH SPG 5 S1-003-840-140 RATCHET SPG

6 S1-003-640-030 ARM SPG GEAR LOCK 7 S1-003-820-140 ARM GEAR LOCK 8 S1-003-620-070 RATCHET 9 S1-003-620-030 GEAR REDUCTION(B) 10 S1-003-620-010 GEAR,IDLE

11 S1-003-620-090 ARM SENSOR 12 S1-003-620-040 GEAR REDUCTION(A) 13 S1-003-620-140 GEAR DETECTOR 14 SX-003-660-810 REEL SPINDLE ASSY(D) 15 SX-013-620-010 DETECTOR CAM ASSY

16 S1-013-840-010 BACK TENSION SPG 17 S1-003-610-160 LEVER CONVERSION 18 S1-003-650-180 BELT SUB(C) 19 S1-003-620-050 GEAR PULLEY 20 SX-003-610-010 MAIN CHASSIS ASSY

21 S1-003-610-060 CAM,EJECT 22 S1-003-640-050 EJECT CAM SPG 23 S1-003-610-070 LEVER EJECT 24 S1-003-640-040 EJECT LEVER SPG 25 S1-013-810-100 HOLDER,CASS(X)

26 SX-003-610-190 EJECT CAM LOCK ASSY 27 S1-005-820-040 TAPE HOOKER 28 S1-013-810-020 HANGER CASS(X) 29 S1-003-640-070 EJECT CAM LOCK SPG 30 S1-003-640-230 CENTER PLATE SPG(B)

31 S1-003-610-180 PLATE CENTER 32 S1-003-650-060 LINK RETURN 33 S1-003-670-340 SW,POWER 34 S1-003-820-340 ARM MUTE(N) 35 S1-003-830-150 COLLAR ARM MUTE

36 S1-003-630-020 ROLLER HP(A) 37 S1-003-630-240 ROLLER HP(B) 38 SX-003-660-820 HEAD PLATE ASSY(S) 39 S1-003-640-130 PINCH ARM SPG(R) 40 S1-013-860-020 PINCH ARM(R) ASSY

41 S1-003-630-420 MOTOR PULLEY(MBC) 42 S1-003-670-570 MOTOR 43 S1-003-630-040 ROLLER FF 44 S1-003-610-150 SPG SUPPORT PLATE 45 S1-003-640-110 ADJUSTER ARM SPG(B)

46 S0-036-401-000 ADJUSTER ARM SPG(A) 47 S1-003-670-840 HEAD 48 S1-013-820-053 ARM ADJUSTER(B) 49 S1-013-810-060 ADJUSTER SHIM(X) 50 S1-003-820-180 GUIDE TAPE

51 S1-013-820-040 LINK ADJUSTER(X) 52 S1-013-860-030 PINCH ARM(L) ASSY 53 S1-003-640-120 PINCH ARM SPG(F) 54 S1-003-640-010 LEVER SPG FF/REW 55 S1-003-610-510 LEVER FF(AT)

56 S1-003-610-530 LEVER REW(AT) 57 S1-003-640-060 HEAD PLATE SPG 58 S1-003-830-120 ROLLER PROGRAM 59 S1-003-610-230 LEVER,CHANGE(B) 60 S1-003-640-020 LEVER SPG LOCK

61 S1-003-610-290 LOCK ARM(A) 62 SX-003-660-770 LEVER BRACKET ASSY(D) 63 S1-003-640-080 PROGRAM ARM SPG 64 S1-003-640-170 CHANGING ARM SPG 65 S1-003-850-010 SELECTOR LINK(B)

66 SX-003-610-100 FR CHANGING ARM ASSY 67 SX-013-820-060 CM BRACKET ASSY(X) 68 S1-003-640-180 EARTH SPG(R) 69 SX-003-620-150 TU GEAR ARM ASSY 70 S1-005-820-215 PULLEY IDLE(A)

71 SX-003-610-250 FR ARM(A) ASSY 72 S1-003-620-080 ARM,FF 73 S1-003-610-260 ARM,FR(B) 74 S1-003-660-101 FLYWHEEL ASSY(BR) 75 S0-036-601-000 FLYWHEEL ASSY(BF)

76 S1-003-650-040 BELT MAIN 77 S1-001-250-170 MYLAR WASHER 78 S1-003-670-010 SW,PWB 79 S1-003-670-070 SW,SLIDE 80 S1-013-870-020 MUTE PWB

81 S1-013-870-870 SW,MUTE 82 S1-003-670-020 WIRE A 60MM(BLK) 83 S1-003-670-040 WIRE C 55MM(YEL) 84 S1-003-670-030 WIRE B 60MM(RED) 85 SX-003-660-750 MOTOR ASSY

A S2-171-150-401 E-RING 1.5 B S2-171-160-329 E-RING 1.6-3.2 C S2-171-200-501 E-RING 2.0 D S2-171-250-601 E-RING 2.5 E S2-133-170-30C SCREW,M1.7-3

F S2-181-200-30D PSW-S 1.2-3.0-0.25 G S1-003-650-230 PSW-S(REEL) 1.5-3.2-0.2 H S2-182-100-32D PSW 2.1-3.2-0.25 I S2-133-170-40C SCREW,M1.7-4 J S2-133-170-60C SCREW,M1.7-6

K S2-138-200-30C SCREW,M2-3 L S2-136-200-40F SCREW,FLAT M2-4 M S2-133-200-40C SCREW,PLAIN M2-4 N S2-103-200-70C SCREW,PLAIN M2-7 O S2-103-200-25C SCREW,PLAIN M2-2.5

P S2-101-200-40C SCREW,PLAIN M2-4 Q S2-101-200-30F SCREW,FLAT M2-3 R S1-013-850-020 SCREW,AZIMUTH PLAIN M2-5 S S1-003-650-050 SCREW,HOOK EJECT M2-5 T S1-013-650-010 LMW(REW)2.1-3.5-0.05

U S1-003-650-240 PSW B(REEL) 1.5-3.2-0.25 V S1-003-650-280 LMW(FLY)2.1-5.5-0.05

Page 18: SERVICE MANUAL1).pdf · stereo car cassette receiver basic tape mechanism : cds-36sch-94 ct-x409 s/m code no. 09-997-334-8n1 y service manual a

737004 Printed in Singapore

2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111