Service and Parts Manual Rexel Shredder 250-1150-1250

DESKSIDE AND OFFICE230V MACHINES

ILLUSTRATED PARTS LISTSAND

SERVICE INSTRUCTIONS

Compiled by David Bird Issue No 7

Approved by Paul Aries (Technical Manager) Date

Deskside and Office 230vissue7 1 01/02/02

ILLUSTRATED PARTS MANUALSSERIES 7 SHREDDERS – 230VDESKSIDE AND OFFICE MODELS

TABLE OF CONTENTSILLUSTRATED PARTS MANUAL

DESKSIDE AND OFFICESERIES 7 SHREDDERS – 230 VOLTS

Contents Page 1 – 2

Preface Page 3

Illustrations and Parts Lists withRecommended Spares Pages 4 - 28

CUTTING HEADS

Model 250 S2, Straight Cut Pages 4 – 5

Model 250 S3 and S4, Cross Cut Pages 6 – 8

Models 250 S5, Cross Cut Pages 9 - 10

Models 1150 S2 and 1250 S2,Straight Cut Pages 11 – 13

Model 1150 S3 and 1250 S3 and S4,Cross Cut Pages 14– 16

Model 1250 S5 Pages 17– 19

CABINETS

Models 250 Pages 20– 21

Models 1150 Pages 22 – 23

Models 1250 Pages 24 – 25

ELECTRICAL

Models 250 6

Models 1150 Page 27

Models 1250 Page 28



SERVICE INSTRUCTIONS Pages 29 – 64

Operational test procedures Page 29

Top Cover Pages 30 - 32

Cutting heads 3

Printed Circuit Boards Page 34

Optical Sensors Page 35

Electric Motors Page 36 – 37

Gears Page 38 – 39

Tie Bars, Cutting Shafts, Paper Feed Pages 40 – 46

LCD Operation Pages 47 – 49

WIRING DIAGRAM Pages 50 - 54

Model 250 S2 Page 50

Model 250 S3, S4, S5 Page 51

Model 1150 S2, 1150 S3 Page 52

Model 1250 S2,S3,S4 Page 53

Model 1250 S5 Page 54

SPECIFICATIONS Pages 55 – 64

Amendment Record Page 65



PREFACE

This manual provides the instructions for the replacement of all the components that may become wornor damaged. Details of replacement parts and ordering information are given in associated illustratedparts list.

Illustrated Parts Lists

For each machine, these give full details of the replacement part numbers with supporting diagrams toshow the location of the components.

Service Instructions

For each machine, these give the recommended servicing procedure with supporting pictorial diagramsfor added clarity and applies from the following serial nos:-

250 S2 A629960 250 S3 A630080 250 S4 A630120250 S5 A630130 1150 S2 A631455 1150 S3 A6301801250 S2 A629166 1250 S3 A634672 1250 S4 A6302051250 S5 A629281

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.2. Disconnect the electrical mains supply before removing any covers.3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its

connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD).4. The machine MUST have a sound Electrical Earth connection.

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT.


ILLUSTRATED PARTS MANUALSSERIES 7 SHREDDERS – 230vDESKSIDE AND OFFICE MODELS

MODEL 250 S2 CUTTING HEAD

No Description Part Qty COMMENTS1 1:1 Gear 9709 22 ½” Circlip TRU95 23 Gear 56 Tooth A44259 14 Circlip, 10MM TRU66 15 Washer, M10 Flat PLN33 16 Compound Gear D44261M7 17 Screw, M5 x 16 SCM20 48 Washer, M5 Shakeproof SHK10 49 Screw, M6 x 12 SCM15 410 Washer, ¼” Shakeproof SHK4 1211 Motor, 75W SL20-284 112 Cutter Shaft – Drive D53017 113 Pin, Gear Locating PM1 314 Tie Bar D53012 215 Stripper Plate (rear) D53008 116 Stripper Plate (front) D53009 117 Side Frame (Bearing) D53031 118 Grommet GRM20 119 Location Plate D53077 220 Grommet GRM22 121 Nut, M6 NM5 822 Vibration Isolator SL18-305 423 Nut Protection Cap SL18-325 224 Cutter Shaft – Driven D53016 125 Deflector Tab D53068 226 Bush D53511 427 Side Frame (Motor) D53015+ D53094 1 Includes gear shaft

Gear shaft D5008328 Pop Rivet RTS68 4

CUTTING HEAD ASSEMBLY A53055SP 1 All except 1,3,6,11,12,19,21SIDE FRAME ASSEMBLY (mtr) A53039SP 1 Comprises 20,27,28SIDE FRAME ASSEMBLY (brg) A53038SP 1 Comprises 18,20,27SHREDDER OIL, 500ML 40100 1

29 Motor Earth Wire D50105 1

eskside and Office 230vissue7 5 01/02/02sue 6





MODEL 250 S3 and S4 CUTTING HEAD

No Description Part S3 S4 Comments1 Side Frame (Motor) D53014 11 Side Frame (Motor) D53058 12 1:1 Gear D53028 2 23 Circlip, 17MM TRU88 1 14 Lost Motion Collar D53790 1 15 Spur Gear Assembly A53650 1 16 Gearbox Spacer D53520 1 17 Pin, Dowel PEG91 6 68 Plate, end closing D53065 1 19 Bolt, M5 x 70MM

PlatedSCM151 5 5

10 Ball bearing BR23 1 111 Ball bearing BR28 2 212 Compound Gear

AssemblyA53547 1

12 Compound GearAssembly

A53547 1

13 Screw, M5, CSK Nyloc SCM152 2 214 Screw, M5 x 10 SCM9 2 215 Washer, M5 Shakeproof SHK10 2 216 Deflector Tab D53067 2 217 Motor, 300W SL20-303 117 Motor, 150W SL20-301 118 Screw, M6 x 12 SCM15 12 1219 Washer, ¼” Shakeproof SHK4 12 1220 Tie bar, top motor D53032 1 122 Motor Fan Supplied with Motor23 Tie Bar D53012 5 524 Infeed chute (rear) D53036 1 125 Bin Full Flap D53033 125 Bin Full Flap D53083 126 Grommet SL18-333 2 227 Bearing D53064 4 428 Grommet GRM22 1 129 Pop Rivet RTS68 4 430 Snap Bush SL18-369 1 131 Side Frame (Bearing) D53034 131 Side Frame (Bearing) D53059 132 Location Plate D53087 232 Location Plate D53057 233 Vibration Isolator SL18-305 4 434 Washer, plain PLN4L 8 835 Nut M6 NM5 8 8



No Description Part S3 S4 Comments36 Nut protection cap SL18-325 2 237 Infeed Chute (front) D53035 1 138 Not used39 Stripper Cross Cut D53010 14439 Stripper Cross Cut D53086 13840 Cutter shaft – Driven D53018 140 Cutter shaft – Driven D53020 141 Key 5X5X16 KEY32 2 242 Cutter Shaft – Drive D53019 142 Cutter Shaft – Drive D53021 143 Key, Woodruff KEY33 1 1

END PLATEASSEMBLY

A53526SP 1 1 Comprises 8,10,11

GEARBOX SPACERASSEMBLY

A53531SP 1 1 Comprises 6,7

SIDE FRAME ASS.(BEARING)

A53041SP 1 Comprises 31,32,27

SIDE FRAME ASS(MOTOR)

A53042SP 1 Comprises 1,11,32,27

CUTTING HEADASSEMBLY

A53060SP 1 Comprises all except 17,21,22,28,30,13

CUTTING HEADASSEMBLY

A53061SP 1 Comprises all except 17,21,22,28,30,13

SIDE FRAME ASS.(MOTOR)


SIDE FRAME ASS.(BRG)


SHREDDER OIL, 500ML

40100 1 1



MODEL 250 S3 and S4 CUTTING HEAD




No Description Part Qty Comments1 Side Frame (Motor) D53141 12 1:1 Gear D53530 23 Circlip, 17mm TRU88 14 Lost Motion Collar D53790 15 Spur Gear Assembly A53650 16 Gearbox Spacer D53520 17 Pin, dowel PEG91 68 End Closing Plate D53831 19 Bolt, M5 x 70MM, Plated SCM151 510 Ball Bearing BR23 511 Ball Bearing BR28 212 Compound gear assembly A53547 113 Screw, M5 x 12 CSK Nyloc SCM152 214 Screw M5 x 10 SCM9 215 Washer, M5 Shakeproof SHK10 216 Key, Woodruff KEY33 117 Deflector Tab D53067 218 Motor, 300W SL20-303 119 Screw, M6 x 12 SCM15 620 Washer, ¼” Shakeproof SHK4 1221 Tie bar, top motor D53032 123 Motor fan Supplied with motor24 Tie bar D53012 125 Infeed Chute (rear) D53036 126 Bin Full Flap D53033 127 Grommet SL18-333 228 Not used29 Cutter Shaft – Drive D53005 130 Grommet GRM22 131 Pop Rivet RTS68 432 Snap Bush SL18-369 133 Side Frame (bearing) D53040 134 Location plate D53037 235 Vibration Isolator SL18-305 436 Washer, plain PLN4L 1237 Nut, M6 NM5 838 Nut Protection Cap SL18-325 239 Infeed Chute (front) D53035 140 Lock-nut 9076BI 441 Collar, Cutter Shafts 44808 242 Stripper Bar (security) D53011 243 Screw, M6 x 16 CSK, Skt Hd SCM104 244 Cutter Shaft – Driven D53004 145 Stripper 44815 32446 Spacer 9115B 32447a Cutter 14737 16247b Cutter, knurled 14738 16248 Key 5x5x16 KEY32 2

SIDE FRAME ASS. (BEARING) A53043SP 1 Comprises 10, 33, 34SIDE FRAME ASS. (MOTOR) A53147SP 1 Comprises 1, 10, 34CUTTING HEAD ASS. A53062SP 1 Comprises All except 18, 23, 30, 22, 32, 13END PLATE ASS. A53153 1 Comprises 8, 10, 11GEARBOX SPACER ASS. A53531SP 1 Comprise 6, 7SHREDDER OIL, 500ML 40100 1



Model 250 S5 Cutting Head



MODEL 1150 S2 AND 1250 S2 CUTTING HEAD

No Description Part 1150 S2 1250 S2 Comments1 Side Frame (Motor) D53567 11 Side Frame (Motor) D53571 12 Pin, 20MM long, 5mm dia PEG77 2 23 1-1 Gear D53530 2 24 Circlip, 17mm ID TRU88 1 15 Lost Motion Collar D53790 1 16 Spur Gear Assembly A53650 1 17 Gearbox Spacer D53520 1 18 Dowel Pin PEG91 6 69 End Closing Plate D53065 1 110 Bolt, M5 x 70 MM SCM151 5 511 Ball bearing BR23 5 512 Ball bearing BR28 2 213 Compound Gear Assembly A53547 113 Compound Gear Assembly A53547 114 Screw, M5 x 12 CSK Nyloc SCM152 2 215 Screw, M5 x 10 SCM9 4 416 Lockwasher, M5 SHK10 4 417 Lock nut, M5 NM16 2 218 Torsion Spring (Motor side) D53524 1 1

Torsion Spring (Bearing Side) D53525 1 1 Not Shown19 Trigger Arm D53523 2 220 Bolt, M5 x 30 SCM140 2 221 Motor, 550W SL20-307 121 Motor, 150W SL20-301 122 Screw, M6 x 12 SCM15 6 823 Lockwasher, ¼” SHK4 14 1624 Tie Bar (Top Motor) D53636 1 126 Motor fan Supplied with motor27 Grommet, Blind SL18-140 3 328 Cover Brace D53648 1 129 Active Safety Flap A53583 1 130 Bin Full Flap D53731 1 131 Grommet SL18-333 2 232 Location Plate D53554 2 233 Side Frame (Bearing) D53594 133 Side Frame (Bearing) D53611 134 Grommet GRM22 1 135 Snap Bush SL18-369 2 236 Pop Rivet RTS68 4 437 Nut, M6 NM5 8 838 Washer, ¼” Plain PLN4 8 839 Vibration Isolator SL18-305 4 4



No Description Part 1150S2

1250S2

Comments

40 Nut Cover SL18-325 2 241 Cutter Shaft – Driven D53561 1 142 Tie Bar D53573 2 243 Key, 5X5X16 KEY32 2 244 Stripper plate – front D53556 1 145 Deflector Tab D53641 2 246 Stripper Plate – Rear D53555 1 147 Cutter Shaft – Drive D53562 1 148 Key ‘Woodruff’ 5x9x22 KEY33 1 1

END PLATE ASSEMBLY A53526SP 1 1 Comprises 9,11,12GEARBOX SPACER ASSEMBLY A53531SP 1 1 Comprises 7,8SIDE FRAME ASSEMBLY (MOTOR) A53584SP 1 Comprises 1,11,32SIDE FRAME ASSEMBLY (BRG) A53585SP 1 Comprises 33,32,10SIDE FRAME ASSEMBLY (MOTOR) A53595SP 1 Comprises 1,11,32SIDE FRAME ASSEMBLY (BRG) A53596SP 1 Comprises 33,32,10HEAD ASSEMBLY A53627SP 1 Comprises all except

21,25,26,34,35,14HEAD ASSEMBLY A53629SP 1 Comprises all except

21,25,26,34,35,14SHREDDER OIL, 500ML 40100 1 1



1150 S2-1250 S2 Cutting Head



MODEL 1150 S3, 1250 S3 and S4 CUTTING HEAD

No Description Part 1150 S3 1250 S3 1250 S4 Comments1 Side Frame (Motor) D53685 11 Side Frame (Motor) D53686 1 12 Pin, 20MM long, 5MM dia PEG77 2 2 23 1:1 Gear D53515 2 2 24 Circlip, 17MM ID TRU88 1 1 15 Lost Motion Collar D53790 1 1 16 Spur Gear Assembly A53650 1 1 17 Gearbox Spacer D53520 1 1 18 Dowel Pin PEG91 6 6 69 End Closing Plate D53065 1 1 110 Bolt, M5 x 70 SCM151 5 5 511 Ball Bearing BR23 5 5 512 Ball Bearing BR28 2 2 213 Compound Gear Assembly A53547 1 1 114 Screw, M5 x 12 CSK Nyloc SCM152 2 2 215 Screw, M5 x 10 SCM9 4 4 416 Lockwasher, M5 SHK10 4 4 417 Locknut, M5 NM16 2 2 218 Torsion Spring (Motor Side) D53524 1 1 1

Torsion Spring (BearingSide)

D53525 1 1 1 Not Shown

19 Trigger Arm D53523 2 2 220 Bolt, M5 x 30 SCM140 2 2 220A

Tie Bar D53573 1 1 1

21 Motor, 550W SL20-307 1 121 Motor, 150W SL20-301 122 Bolt, M6 x 12 SCM15 9 9 923 Lockwasher ¼” SHK4 20 20 2024 Tie Bar (Top Motor) D53636 1 1 126 Motor fan Supplied with motor27 Grommet SL18-333 2 2 228 Grommet, Blind SL18-140 3 3 329 Cover Bracing plate D53648 1 1 130 Active Safety Flap A53583 1 1 131 Bin Full Flap D53588 1 1 132 Infeed Chute – Rear D53680 1 1 133 Location plate D53682 2 2 234 Side Frame (Bearing) D53684 134 Side Frame (Bearing) D53687 1 135 Grommet GRM22 1 1 1



No Description Part 1150S3

1250S3

1250S4

Comments

36 Snap Bush SL18-369 2 2 237 Pop Rivet RTS68 4 4 438 Nut M6 NM5 8 8 839 Washer, plain PLN4 8 8 840 Vibration Isolator SL18-305 4 4 441 Nut Cover SL18-325 2 2 242 Infeed chute – Front A53693 1 1 143 Tie (stripper) bar D53679 2 2 244 Stripper D53678 144 144 15045 Screw, M6 CSK Skt Head SCM104 3 3 346 Cutter Shaft – Driven D53557 146 Cutter Shaft – Driven D53559 1 147 Key KEY32 2 2 248 Deflector Tab D53641 2 2 249 Cutter Shaft – Drive D53558 149 Cutter Shaft – Drive D53560 1 150 Key KEY33 1 1 151 Paper Chute D53708 1 1 1 Not Shown

END PLATE ASS. A53526SP 1 1 1 Comprises 9,11,12GEARBOX SPACER ASS. A53531SP 1 1 1 Comprises 7,8SIDE FRAME ASS. (MOTOR) A53691SP 1 Comprises 1,11,33SIDE FRAME ASS. (BEARING) A53692SP 1 Comprises 11,33,34SIDE FRAME ASS (MOTOR) A53689SP 1 1 Comprises 1,11,33SIDE FRAME ASS (BEARING) A53690SP 1 1 Comprises 11,33,34HEAD ASSEMBLY A53628SP 1 Comprises all except

21,25,26,35,36,14HEAD ASSEMBLY A53630SP 1 Comprises all except

21,25,26,35,36HEAD ASSEMBLY A53631SP 1 Comprises all except

21,25,26,35,36SHREDDER OIL, 500ML 40100



1150 S3, 1250 S3 & S4 Cutting Head




No Description Part Qty Comments1 Side Frame (Motor) D53768 12 Oilite Bush BSH60 23 Spigot Shaft D53652 14 Grooved Pin PM2 15 Circlip, 17MM ID TRU88 16 1:1 Gear D53530 27 Lost Motion Collar D53790 18 Spur Gear Assembly A53650 19 Gearbox Spacer D53520 110 Dowel Pin PEG91 611 End Closing Plate D53721 112 Bolt, M5 x 70 SCM151 513 Bearing BR23 514 Ball Bearing BR28 215 Compound Gear Assembly A53547 116 Screw, M5 x 12 CSK Nyloc SCM152 217 Screw M5 x 10 SCM9 418 Lockwasher M5 SHK10 419 Locknut, M5 NM16 220 Torsion Spring (Motor Side) D53524 1

Torsion Spring (Bearing Side) D53525 121 Trigger Arm D53523 222 Bolt, M5 x 30 SCM140 223 Tie Bar D53573 124 Motor 550W SL20-307 125 Bolt M6 x 12 SCM15 626 Lockwasher ¼” SHK4 1227 Tie Bar (Top Motor) D53636 129 Motor fan30 Grommet SL18-333 231 Grommet, Blind SL18-140 332 Cover Brace D53648 133 Active Safety Flap A53583 134 Bin Full Flap D53784 135 Infeed Guide Chute (Rear) D53680 136 Cutter Shaft – Drive D53753 137 Location Plate D53767 239 Side Frame (Bearing) D53769 140 Snap Bush SL18-369 241 Pop Rivet RTS68 442 Nut M6 NM5 8



No Description Part Qty Comments43 Washer plain PLN4 844 Vibration Isolator SL18-305 445 Nut Cover SL18-325 246 Stripper D53723 16946 Stripper D53785 16947 1/32” Spacer (Hex) D53812 34448 Cutter (Ground) D53750 16948 Cutter (Knurled) D53751 16949 Infeed Guide Chute (Front) A53693 150 Stripper Bar D53572 251 Screw, M6 x 16 CSK Skt Head SCM104 252 Cutter Shaft – Driven D53754 153 Key 5X5X16 KEY32 254 Collar D53755 255 Locknut 9076BI 456 Deflector Tab D53725 257 Key 5x9x22mm KEY33 158 Pin, 20MM Long, 5MM dia PEG77 2

GEARBOX SPACER ASS. A53531SP 1SIDE FRAME ASS. (MOTOR) A53770SP 1SIDE FRAME ASS. (BEARING) A53771SP 1END PLATE ASS. A53722SP 1HEAD ASS. A53783SP 1



1250 S5 Cutting Head

Deskside and Office 230v 20 26/05/99


MODEL 250 CABINET

No Description Part S2 S3 S4 S5 Comments1 Door Assembly A53131 1 1 1 12 Door Handle D54140 1 1 1 15 Cabinet Assembly A53133 15 Cabinet Assembly A53129 1 1 16 Screw M4 Pozi Csk SCM81 2 2 2 27 Top cover assembly A53047 1 1 1 18 LED Decal D000395 18 LED Decal D000396 1 1 19 Forward Button D53506 1 1 1 110 Reverse Button D53504 1 1 1 111 Stop button D53503 1 1 1 112 Screw No 8 Pozi Pan Plas SCR707 2 2 2 213 Plastic Bin Panel D53151 1 1 1 113a Plastic Bin Handle D53820A 2 2 2 214 Door Catch, Magnetic SL23-11 1 1 1 116 Washer, M8 Flat PLN5/L 4 4 4 417 Washer M8 Shakeproof SHK11 4 4 4 418 Castor Insert SL18-345 2 2 2 219 Castor SL18-344 4 4 4 420 Door spacer SL18-245 1 1 1 121 Door Hinge (Bottom) Bracket D53540 1 1 1 122 Screw, M4 x 25 SCM25 2 2 2 223 Washer M4 Shakeproof SHK2 2 2 2 224 Hinge support plate D5610BI 1 1 1 125 Fused Inlet socket SL12-51 1 1 1 126 Paper Chute D53050 1 1 1 Not shown27 Rivet RTS 68 1 1 1 Not shown28 Fuse SL15-21 1 Not shown28 Fuse SL15-22 1 1 1 Not shown

Cabinet Assy (Spares) A53133SP 1Door Assy (Spares) A53132SP 1 1 1 1Door Switch/Housing Assy A53548SP 1 1 1Door Switch/Housing Assy A53134SP 1

30 Door Switch See Electrical



MODEL 250 CABINET



MODELS 1150 CABINET

No Description Part S2 S3 Comments1 Door Assembly A53793 1 12 Door Handle D54140 1 15 Cabinet Assembly A53798 1 16 Screw M4 x 12 Csk SCM81 3 37 Top cover assembly A53609SP 1 1 Inc LED Blank8 LED Decal D000396 1 19 Forward Button D53506 1 110 Reverse Button D53504 1 111 Stop button D53503 1 112 Screw No 8 Pozi Pan Plas No 8 SCR707 2 213 Plastic Bin Panel D53830 1 113a Plastic Bin Handle D53820B 2 214 Door Catch, Magnetic SL23-12 1 116 Washer, M8 Flat PLN5/L 4 417 Washer M8 Shakeproof SHK11 4 418 Castor Insert SL18-345 2 219 Castor SL18-344 4 420 Door spacer SL18-245 1 121 Door Hinge (Bottom) Bracket D53540 1 122 Screw, M4 x 25 SCM25 2 223 Washer M4 Shakeproof SHK2 2 224 Hinge support plate 45610BI 1 125 Rivet RTS68 1 1 Not Shown25 Fused Inlet socket SL12-51 1 1 Not Shown26 Fuse Holder – 10 Amp SL15-22 1 1 Not shown

Cabinet Assy (spares) A53802SP 1Cabinet Assy (spares) A53803SP 1Door Assy (spares) A53793SP 1 1Door Switch Housing Assy A53548SP 1 1Rivet RTS72 4 4

27 Door Switch See Electrical28 Cable Entry Plate D54176 1 1



MODEL 1150 CABINET



MODELS 1250 CABINET

No Description Part S2 S3 S4 S5 Comments1 Door Assembly A53793 1 1 11 Door Assembly A53792 12 Door Handle D54140 1 1 1 15 Cabinet Assembly A53798 1 1 15 Cabinet Assembly A53796 16 Screw M4 x 12 Csk SCM81 3 3 3 37 Top cover assembly A53637SP 1 1 1 1 Inc LCD Lens & Foam8 Fused inlet socket See Electrical9 Forward Button D53506 1 1 1 110 Reverse Button D53504 1 1 1 111 Stop button D53503 1 1 1 112 Screw No 8 Pozi Pan Plas No 8 SCR707 2 2 2 213 Plastic Bin Panel D53830 1 1 1 113a Plastic Bin Handle D53820B 2 2 2 214 Door Catch, Magnetic SL23-12 1 1 1 115 Washer, M8 Flat PLN5/L 4 4 4 416 Washer M8 Shakeproof SHK11 4 4 4 417 Castor Insert SL18-345 2 2 2 2 Not shown18 Castor SL18-344 4 4 4 419 Door spacer SL18-245 1 1 1 120 Door Hinge (Bottom) Bracket D53540 1 1 1 121 Screw, M4 x 25 SCM25 2 2 2 222 Washer M4 Shakeproof SHK2 2 2 2 223 Hinge support plate 45610BI 1 1 1 124 Handle Assembly A53625 130 Switch cam plate assembly A53622 131 Washer, Plain M4 PLN3/L 232 Screw, M4 x 10 Pozi Pan SCM45 433 Cam Spindle D53626 134 Screw SCM25 135 Peg D53638 136 Switch cam plate D53623 137 Cam 14267 138 Limit Switch See Electrical39 Switch cam support bracket D53621 1

Rivet RTS68 1 1 1 1 Not ShownSpring D53639 1 Not ShownGasket (LCD Lens) D53640 1 1 1 1 Not shownCabinet Assy (spares) A53798SP 1 1 1Cabinet Assy (spares) A53796SP 1Door Assy (spares) A53793SP 1 1 1Door Assy (spares) A53792SP 1Door Switch Housing Assy A53548SP 1 1 1 1Rivet RTS72 4 4 4 4

40 Door Switch See Electrical41 Cable Entry Plate D54176 1 1 1 1



1250 Cabinet



MODELS 250 ELECTRICS

Description Part S2 S3 S4 S5 CommentCapacitor 12 µfd SL6-41 1 For motor startCapacitor 15 µfd SL6-53 1 1 For motor startCapacitor 10 µfd SL6-40 1 For motor startCord Set Europe SL4-90 1 1 1 1Cord Set UK SL4-88 1 1 1 1Fuse 10A SL15-22 1 1 1 For Inlet SocketFuse 5A SL15-21 1Screw Brass 2BA SCR686B 1 1 1 1 Earth StudLocknut Brass 2 Ba NUT42B 2 2 2 2 For earth studLockwasher 2Ba SHK3 2 2 2 2 For earth studWasher Plain brass 2Ba PLN3B 2 2 2 2 For earth studMains Inlet Socket, Fused SL12-51 1 1 1 1Microswitch SL8-167 1 1 1 Bin full switchMicroswitch SL8-165 2 2 2 Door Switch

Spares use A53548SPMicroswitch Insulation D53545 1 1 1 For bin full switchNut, M3 Nyloc NM14 2 4 4 4 Bin full switch + sensorsPCB Assembly including AutoStart sensors

SL17-305 1 1 1 1

Screw, M3x8 Pozi Pan Plasform SCR713 7 7 7 7 To Fix PCB AssemblyScrew, M3 x 16 Pozi Pan head SCM78 4 4 4 Limit switchesScrew, M3 x 16 Pozi Pan head SCM78 2 2 2 Bin Full switchWasher, M3 plain PLN31 2 6 6 6 For limit switches and sensorsWasher, M3 plain PLN31 4 4 4 Bin Full switch + sensorsWiring Loom A54222 1 1 1 Main LoomWiring Loom A53822 1 1 1 Safety Circuit loomWiring Loom A53152 1 Main LoomWiring Loom D53760 1 1 1 1 Earth WireWiring Loom D53762 1 1 1 1 General InterconnectionWiring Loom D53776 1 1 1 General InterconnectionMotor SL20-284 1Motor SL20-301 1Motor SL20-303 1 1




Description Part S2 S3 CommentsCapacitor 12 µFD SL6-41 1 1 For motor startCord Set Europe SL4-90 1 1Cord Set UK SL4-88 1 1Fuse 10A SL15-22 1 1 For inlet socketInlet Socket Fused SL12-51 1 1Screw Brass 2Ba SCR686B 1 1 Earth studLocknut, Brass Nut42B 2 2 For earth studLockwasher SHK3 2 2 For earth studWasher Brass 2 Ba Plain PLN3B 2 2 For earth studMicro switch SL8-167 1 1 Bin full switchMicroswitch SL8-165 2 2 Door switch

Spares use A53548SPMicroswitch SL8-164 1 1 Safety Flap onlyMicroswitch Insulation D53545 1 1 For Bin Full SwitchNut M3 Nyloc NM14 6 6 Limit switches + sensorsPCB assembly with Auto start sensors SL17-305 1 1Screw M3 x 16 SCM78 4 4 Limit switchesScrew M3 x 8 Pozi pan plasform SCR713 7 7 To fix PCB assemblyWasher M3 plain PLN31 6 6 Limit switches + sensorsWiring Loom A54222 1 1 For limit switchesWiring Loom A53835 1 1 For limit switchesWiring Loom D53776 1 1 General InterconnectionsWiring Loom D53760 1 1 General InterconnectionsMotor SL20-301 1 1




Description Part S2 S3 S4 S5 CommentsCapacitor 30 µFD SL6-57 1 1 1 1 For motor start (plastic cased)Capacitor 30 µFD SL6-60 1 1 1 1 For motor start (metal cased alternative) see issue 7Cord Set Europe SL4-90 1 1 1 1Cord set UK SL4-88 1 1 1 1Fuse 10A SL15-22 1 1 1 1 For inlet socketInlet Socket, Fused SL12-51 1 1 1 1Screw Brass 2Ba SCR686 1 1 1 1 Earth studLocknut, Brass NUT42B 2 2 2 2 For earth studLockwasher SHK3 2 2 2 2 For earth studWasher, Brass 2Ba Plain PLN3B 2 2 2 2 For earth studChoke SL17-310` 1 1 1 1 For SL17-304 PCB – To s/n A664703Microswitch SL8-167 1 1 1 1 Bin full switchMicroswitch SL8-147 1 Security onlyMicroswitch SL8-165 2 2 2 2 Door SwitchMicroswitch SL8-164 1 1 1 1 Safety FlapMicroswitch Insualtion D53545 1 1 1 1 For Bin Full SwitchNut M3 Nyloc NM14 6 6 6 8 Limit switch and sensorsDisplay Power PCBAssembly

SL17-304 1 1 1 1 Fastened to top cover

Screw M3 x 16 SCM78 4 4 4 6 Limit switchesScrew M3 x 8 Pozi Pan SCR713 7 7 7 7 To fix display PCBWasher M3 Plain PLN31 6 6 6 8 Limit switches and sensorsWiring Loom A54222 1 1 1 1 Main LoomWiring Loom A53822 1 1 1 1 Safety Circuit LoomAuto Start Sensors SL17-280 1 1 1 1Wiring Loom D53748 2 Security SinterWiring Loom D53760 1 1 1 1 Earth WireWiring Loom D53776 1 1 1 1 General InterconnectionsMotor SL20-307 1 1 1 1



OPERATIONAL TEST PROCEDURES

ITEM 250__ 115__ 125__

Auto Start sensor assembly operates when usingsingle sheet of paperMax. number of sheets 2 N/A 21 27

3 14 18 175 5 N/A 8

LED operates correctly RED = POWER ONGREEN = READY TO START

N/A

Reverse operation switch working correctlyStop switch working correctlyBin Full Flap 2 N/A

35 N/A

Door Switch 2 N/A35 N/A

Safety Flap 2 N/A3 N/A5 N/A N/A

Quality of cut



IMPORTANT NOTE

ALWAYS:-

DISCONNECT FROM MAINS SUPPLY BEFORE WORK STARTSDISCHARGE MAINS CAPACITOR BY SHORTING TERMINALS

SECURE COMPONENTS WITH NEW GRIP RINGSREPLACE WIRE STRAPS AS REQUIRED, TO HOLD WIRE FIRMLY IN

PLACE AND TO PREVENT FOULING MOVING PARTS AND SHARPEDGES.

ALWAYS THOROUGHLY TEST MACHINE BEFORE PLACING BACKINTO SERVICE

Section 1 – Top Cover

Removal for VISUAL INSPECTION ONLY

1. Locate and unscrew top cover fixing screws – two under front flange (open door first), two atrear (3 off, MODELS 1150 and 1250).

2. Lift off cover and place to the side on non-abrasive material. Take care not to stretch or twistinternal wiring. (MODELS 1150 and 1250, lift and carefully slide cover forwards over safety flap).



View of 250/1150 Series – PCB in top cover, plug for auto start sensors (not on model 250 S2) (A), terminalblock plug in connector (B), plug for limit switches (C).

1. Remove cover as above.

2. Disconnect push fit connectors from PCB.

3. Place cover to one side on non-abrasive material.

MODELS 1250

1. Remove cover as above.

2. Disconnect 3 push fit connectors from PCB.

3. Place cover to one side on non-abrasive material.

A

BC



View of 1250 series –terminal block plug in connector (B)and plugs to limit switches (C) and for auto start sensors (A).

REPLACEMENT OF TOP COVER (ALL MODELS)

1. Refit all push fit connectors.

2. Fit lid, down at front initially (MODELS 1150 and 1250, carefully sliding over safety flap) then ease over rear flange, ensuring wiring loom is not trapped between flanges.

3 Replace cover fixing screws front and rear.

4. Test operation.

A

B

C



SECTION 2 – CUTTING HEAD (ALL MODELS)

Removal

1. Remove top cover away from machine, as described in Section 1.

2. Disconnect two wires from the capacitor (these serve the motor).

3. Disconnect earth lead from the earthings stud.

4. Mark wires to prove their locations, then remove push fit connectors from bin full switch (all modelsexcept 250 S2) and safety switch (MODELS 1150 and 1250). Separate wires from the headassembly. Leave wires at door switch connected and in place. (Not applicable 250 S2).

5. Open the cabinet door to access four nuts , two forward ones with nuts covers, on screws under thevibration pads. Remove the covers and four nuts.

6. Lift out the cutting head and place it on the workbench, supported so as not to place load on the binfull flap (not MODELS 250-S2).

Replacement

1. Refit cutting head on its four fixings, replace lock washers, tighten nuts, and replace nut covers.

2. Re-attach all wires securely (referring to wiring diagram - capacitor (two wires) green/yellow toearth stud, re-fit microswitch push fit connectors (Not model 250-S2).

3. Replace cover as described in section 1

4. Test operation



SECTION 3 – PRINTED CIRCUIT BOARD IN TOP COVER (ALLMODELS)

Removal

1. Remove top cover away from machine as described in section 1.

2. Remove seven pozi-drive screws holding PCB to top cover. Liftout the circuit board.

3. Note that removing the PCB exposes three switch mechanisms;take care that these do not become displaced or lost. Positions are asfollows: -

rear…………………….green (start)central………………….blue (reverse)nearest front of lid……..red (stop)

Replacement

1. Ensuring that the three switch actuators are positioned correctly, place the PCB in position and fit screws.

2. Replace top cover.

3. Test operation.

View of control buttons –(1150 controls shown)



SECTION 4 – AUTO START SENSORS (ALL MODELS)

Removal

1. Remove top cover as for VISUAL INSPECTIONonly, (models 1250) See Section 1.

2. Unplug (MODELS 250 and 1150) the auto startconnector from the PCB.

3. Find the two sensors in their positions on the top andbottom stripper plates (straight cut models) or in-feedchutes (cross cut models).

4. Using a suitable tool (tube spanner), sufficiently loosen the small nut fixing the sensor so thatit may be moved out of its location in the stripper place and away from the M3 stud. Repeatfor the other sensor. Note: for 1150 S3, 1250 S3 & 1250 S5, the infeed chutes must beremoved from the cutting head to gain access to the sensors.

5. Cut away cable ties as required, and remove sensors from the machine.

Replacement

1. Fit sensor assemblies into their correct locations on the stripper plates/in-feed chutes, andunder the flat and lock washers. Tighten nuts.

2. Re-route wires and replace cable ties.

3. Refit all push-fit connectors.

4. Replace top cover (section 1).

5. Test operation.

View of One Half of the Paper Feed Sensor



SECTION 5 – ELECTRIC MOTORS

MODEL 250-S2

Removal

1. Remove top cover and cutting head as described in Sections 1 & 2

2. Remove motor wires from capacitor and PCB and detach earth wire from cabinet

3. Remove circlip and washer from the compound gear shaft, and the grip ring that restrains the large gear.

4. Slide off the compound and the large gear wheels in order to access four fasteners fixing themotor in place.

5. Remove four motor fasteners – note, two DO NOT possess a lock washer, being those underthe compound gear.

6. Note angular position of wires leaving the motor, then lift it out with its adapter plate (if used).

Replacement

1. Attach the motor (and adapter plate if used) with four bolts, in its correct angular position, ensuring that NO lock washers are used on the two bolts under the compound gear.

2. For first the compound gear wheel with its washer and circlip, and second the large gear (correct side outermost – this is marked) with a new grip ring.

3. Replace cutting head into the cabinet (section 2).

3. Replace top cover (section 1).

4. Test operation.

MODELS 250-S3, S4, S5 1150, 1250

Removal

1. Remove top cover and cutting head as described in Sections 1 and 2.

2. Unplug motor wires from side frame and detach earth wire from cabinet.

3. Extract 5 long bolts fixing gearbox cover to side assembly and bolt to top (rear) tie bar.

4. Remove the cover

5. Take out the large gear (the lost motion hub may remain on the shaft).

6. Pull out the compound gear on its shaft from its bearing in the side plate.



7. Remove top (rear) tie bar, by unscrewing on fixing bolt at ‘bearing end’, and sliding it out of the ‘motor’ side plate.

8. Unfasten four motor bolts (note – two, under the compound gear, are countersunk self-lockingtype).

9. Note angular position of the motors wires, then pull the motor out of its location in the sideframe and lift it out of the assembly.

Replacement

1. Fit motor, on its spigot, into the side frame, with rear support bracket resting on the lower tie barand wires in their correct angular position.

2. Insert motor fasteners ‘finger-tight’ (NB countersunk screws to be under the compound gear).

3. Refit top tie bar, motor bracket properly located, and fit bolt at bearing end.

4. Tighten motor fasteners.

5. Replace compound gear on its shaft.

6. Refit large gear.

7. Refit gearbox cover assembly correctly on its locating pins.

8. Replace and tighten all gearbox covers and tie bar fixing bolts.

9. Replace cutting head into cabinet (Section 2)

10. Fit top cover (Section 1)

11. Test operation.

View with Main Gears removed. Note motorfasteners (A)

View of Cutting Head, 1150 Series with CoverRemoved. Note cover fixing bolt (A) and longer top tie

bar (B)

A

B

A



SECTION 6 – GEARS

MODEL 250-S2

Removal

1. Remove top cover and cutting head as described in Sections 1 & 2.

2. Remove grip ring and slide away the large gear.

3. Remove circlip and washer and withdraw the compound gear from its shaft.

4. Slide rear 1:1 gear from its cutter shaft.

5. Remove grip ring and slide second 1:1 gear from the front cutter shaft.

Replacement

1. Fit front 1:1 gear and fit new grip ring.

2. Slide rear 1:1 gear on to its shaft/locating pin.

3. Refit compound gear with its washer and circlip.

4. Refit large gear, correct side outermost (this is marked), and fit new grip ring.

5. Refit cutting head into the cabinet (Section 2).

6. Replace cover (section 1)

7. Test machine operation.

ALL MODELS EXCEPT 250-S2

Removal

1. Remove top cover, cutting head and gearbox cover as described in Sections 1,2 and 5.

2. Take out the large gear with its collar and ‘Woodruff’ Key.

3. Pull out the compound gear on its shaft from its bearing in the side plate and for the 1255slide out the ‘security’ spigot shaft from its bushes.

4. Slide the rear 1:1 gear off the shaft, checking that any loose keys are not lost!

5. Undo the circlip on the front 1:1 gear and slide it off its shaft.

6



TIMING OF GEARS – ALL CROSSCUT MACHINESBefore tackling the 1:1 gears, markWhich teeth mesh so that on re-assembly,Their exact alignment can be reproduced –This is essential for machine performanceAnd safe operation.

Replacement

1. Slide the front 1:1 gear into place on its key, and replace the circlip.

2. Assemble the rear gear to its shaft and key, and (for ALL CROSS CUT shredders), throughtrial fits, align the gears so that their original meshing arrangement is exactly reproduced.

3. Refit the compound gear.

4. Install the large gear on its key and collar and for the 1255 refit the ‘security’ gear spigot intoits bush in the side frame.

5. Replace gearbox cover (section 5)

6. Fit cutting head into the cabinet (section 2)

7. Replace top cover (section 1)

8. Test machine operation.

View on 1:1 Gears—Note meshing



SECTION 7 – TIE BARS (STRIPPER SUPPORT BARS), CUTTINGSHAFTS, STRIPPER PLATES, (FEED CHUTES) PAPER GUIDES.

MODELS 250 S2

Removal

1. Remove top cover, cutting head, auto start sensors, motor and gears as sections 1, 2, 4, 5 & 6.

2. Remove three gear locating pins by gently tapping with a hammer on their extended ends.

3. Drill out or chisel away four pop rivets holding side assemblies to stripper plates.

4. Undo bolts and remove the two tie bars.

5. Slide side assemblies off their tabs on the stripper plates and off the cutting shafts. Ifnecessary, tap gently with a soft hammer.

6. Separate cutting shafts from their slots in the stripper plates.

7. To separate stripper plates, untwist tabs on the two paper guides and pull plates apart.

Replacement

1. If removed, refit new paper guides, twisting the tabs to fix the stripper plates.

2. Hold the two cutter shafts into position in the slots of the stripper plate, so that their ‘bearingend’ extensions are equal (NB shaft with the longer ‘motor end’ extension is the rear shaft,nearest the motor).

3. Slide ‘bearing end’ sideframe assembly over the cutting shafts and onto the stripper platetabs.

4. Holding the sub-assembly together, locate the ‘motor end’ sideframe assembly onto thestripper plate tabs/cutting shaft extensions. Tap gently into position.

5. Refit two tie bars and tighten bolts with lock-washers under heads.

6. Refit four pop rivets.

7. Refit auto start sensors.

8. Replace three gear pins; smooth end first, so that the grooved ends are flush with the shaft toenable the gear to slide freely into place.



9. Replace gears

10. Fit cutting head into cabinet.


12. Test operation.

MODELS 250-S3, S4, 1150-S3, 1250-S3, S4

Removal

1. Remove top cover, cutting head, auto start sensors, motor and gears as described in sections1,2,4,5 and 6, remembering to note gear meshing arrangements.

2. Remove rear, lower, tie bar.

3. Remove all pop rivets from the two side frame assemblies.

4. Support the assembly on its end, ‘bearing end’ down.

5. Unfasten all bolts securing tie bars (Stripper support bars).

6. First, move away the ‘motor end’ side frame (with bearings) fromits locations on the tabs of the bin full flap, safety flap (not 250 series) and paper feed chutes.Second, remove the side frame away from the cutting shafts themselves, tapping with a softhammer as necessary.

7. Lift out the bin full flap, taking care not to strain or damage the plastic safety flap, stilllocated (not MODELS 250)

8. Lift out the feed chute assembly with safety flap.

9. Holding the cutter shaft assembly together, remove the ‘bearing end’ side frame fron thecutting shaft.

10. If needed for access to damage, carefully split the two cutter blocks apart, maintainingstrippers in their grooves.



Replacement of damaged strippers:-

1. Slide out stripper support bars to the extent necessary.2. Lift out damage strippers.3. Fit new plates, (two per groove S3 models, one per groove S4 model).4. Replace support bars

In the event that strippers and cutting shafts become partially or fully disengaged:-

1. Separate completely the cutter shaft from its stripper plates.

2. Pull out the two support bars.

3. Arrange the cutting shaft such that the motor end is to your left, and therefore the nearer shaftto you is the one towards the front of the machine.

4. Place one pair of stripper plates (model S3) in the first groove of its cutter (one per groove –S4 model) such that support bar holes are to the front (for nearer cutter) or the back (for rearcutter), and the semi-circular cut out of the stripper faces downwards over the cutter innerdiameter.

5. In the same way, fit strippers to all grooves and repeat for the other cutter if necessary.

6. Slide in the stripper support bars.

Replacement of cutter shaft assembly into frames

1. Carefully engage the two cutters, blades of one in the grooves of the other, with shaft endsaligned for correct assembly to side frames.



2. Firmly holding the cutters into each other, rotate the stripper support bar sets (and thereforethe strippers) upwards towards each other to bring shafts and bars into the correctarrangement to suit the drillings in the bearing retaining plates.

3. Support the assembly, so that the ‘bearing end’ side frame assembly may be pushed intoplace over the ends of the cutter shafts, and the four support bars locate into the holes in thebearing retaining plates.

4. Insert loosely tighten four screws into the support bar ends.

5. Support the assembly on the ‘bearing end’ side frame, shafts up and approximately vertical.

6. Place bin full flap and safety flap (not MODEL 250) in position in their locations in the sideframe, bin full blade angled towards the back of the machine.

7. Locate the tabs of the paper feed chutes into the slots in the side frame.

8. Take up the ‘motor end’ side frame assembly and plate it in position over the cutting shaftsand on its tab locations on the paper guide, safety flap and bin full flap. Gently tap into place.

9. Fit remaining stripper support bar screws.

10. Check bin full and safety devices are free to move and cutter shafts not jammed.

11. Install lower (rear) tie bar and tighten all screws.

12. Once again check safety devices and cutter shafts not jammed.

13. Insert pop rivets.

14. Install motor.



15. Install gears with gearbox cover (ensuring correct mesh of 1:1 gears).

16. Replace cutting head into cabinet.

17. Re-install wiring.

18. Fit top cover.

19. Test operation.

MODELS 1150 S2 & 1250 S2

Removal

1. Remove top cover, cutting head, auto start sensors, motor and gears as described in sections1,2,4,5 and 6.

2. Remove 2 lower tie bars.

3. Remove all pop rivets from the two side frame assemblies.

4. Support the assembly on its end, ‘bearing end’ down.

5. First, move away the ‘motor end’ side frame (with bearings) from its locations on the tabs ofthe bin full flap, safety flap and stripper plates. Second, remove the side frame away from thecutting shafts themselves, tapping with a soft hammer as necessary.

6. Lift out the bin full flap, taking care not to strain or damage the plastic safety flap, stilllocated.

7. Lift out the safety flap.

8. Turn the assembly on to its base and remove the ‘bearing end’ side plate.

9. Extract the cutters from their slots in the stripper plates.

10. Untwist tabs on the two paper guides, if it is necessary to separate the stripper plates.

Replacement

1. If removed, refit new paper guides, twisting the tabs to fix the stripper plates.

2. Hold the two cutter shafts into position in the slots of the stripper plates, so that their ‘bearingend’ extensions are equal (NB shaft with the longer ‘motor end’ extension is the rear shaft,nearest the motor).

3. Slide ‘bearing end’ side assembly over the cutting shafts and on to the stripper plates tabs.

4. Insert one end of the safety flap into its location hole, and with the micro-switch operating cams properly engaged.



5. Holding the sub-assembly together, locate the ‘motor end’ side plate on to the stripper plate/safety flap tabs and ends of the cuttings shafts. Tap gently into position. Before closingcompletely, fit the bin full flap, blade angles towards the rear.

6. Refit rear tie bars and tighten bolts with lock-washers under heads.

7. Check operation of safety flap on its cams.

8. Refit all pop rivets.

9. Refit motor along with the top tie bar.

10. Replace gears and gearbox cover.

11. Fit cutting head into cabinet, reconnect all wires.


13. Test operation.

MODELS 250 S5 (1250 S5 VERY SIMILAR)

Removal

1. Remove top cover, cutting head and sensors as described in sections 1,2, and 4.

Replacement of damaged cutter blades and/or strippers – disassembly:-

1. Stand the head assembly upright, on the ‘gearbox end’.

2. Cut away pop rivets from ‘bearing end’.

3. Undo bolts holding one tie bar and two stripper support bars in place.

4. Remove ‘bearing end’ side plate, together with bearings, bearing retaining plate and bin fullflap.

5. With ends of cutter shafts exposed, loosen and remove the lock nuts.

6. Take off the ‘top hat’ collar.

7. Remove cutters, spacer rings and stripper plates to reach the damaged section. Note the orderin which the various parts fit together on the cutter shafts.



Re-assembly:-

1. Replace damaged parts and rebuilt the stack

2. Refit collar and tighten lock-nuts (no need for slacking back).

3. Replace bin full flap, and safety flap (1250 S5) relocate end frame assembly and tighten allfasteners.

4. Replace pop rivets.

5. Return cutting head to cabinet with all wiring.


7. Test operation

NB For 250 and 1250 S5

It is a long and tedious job to rebuild the cutter assembly from scratch on these models. It isstrongly recommenced that all precautions are taken to avoid separation of cutter sets fromstrippers.. Should this occur, first recourse is to call for assistance from Rexel?



Section 8 LCD OPERATION (1250 MODELS ONLY)

a) Flow chart to Illustrate Safety Features.

*** WARNING *** The

*** SAFETY SAFETY Reset COVERS OPEN! BARRIER Barrier PRESS DOWN has lifted up TO RESET ***

*** WARNING *** The

*** DOOR IS DOOR Close OPEN! is Door PLEASE CLOSE OPEN TO CONTINUE ***

*** WARNING *** The

*** WASTE BIN BIN Empty *** STANDBY *** FULL - PLEASE is the Bin (Model No.) EMPTY AND FULL CONTINUE ***

*** WARNING *** *** PAPER You have Press OVERLOAD - loaded Reverse PRESS TO too much Button

REMOVE paperPAPER ***

The POWER SUPPLY Check Shredder resets to

is Connection last language code usedinterruped



b. Flow chart to illustrate operator controls

Plug into *** Stand-by *** Insert *** Stand-by *** No mains (MODEL NO.) paper (MODEL NO.) operation

reverse forward

Press Press Reverse Forward Button Button

= ACTION

*** Auto *** *** Reversing ***

*** Caution Keep = L C D*** Reduce quantity clear of entry -

and re-feed *** Feed paper to start ***

= GUIDANCE

Shredder Shredder stops when is ready

button is for released paper

*** Run *** Motor *** Auto *** runs until 3

*** Stand-by *** Insert *** Caution! - Keep seconds after *** Caution Keep (MODEL NO.) paper long hair/ties clear paper has passed clear of entry -

of entry *** infeed sensors Feed paper to start ***

Press

2 second Reverse delay Button

ANY *** Stop! *** SHREDDER Press Shredder OPERATION MAY Stop *** Press to reverts to *** Stand-by *** BE STOPPED AT Button reverse or Stand-by (MODEL NO.)

ANY TIME to continue shredding ***

Holdfwardbutton 3secs

"Continuous"

"Caution keep longhair and ties clear ofentry"

ShredderRunsContinuously

Press stop button toexit continuousmode



c) Flow chart to illustrate other features

5 second message: After 5 seconds:*** OIL

REQUIRED *** Prompt appears Display reverts to at next request for Use action selected,

*** OIL CUTTERS operation after 30 Oil ie. Auto, Forward FOR OPTIMUM mins total running or ReversePERFORMANCE *** time

LSB = Lif t Safety Barrier

To LSB. *** SERVICE *** SERVICE remove the Press INFO 1 ***

DUE *** message and Stop + Reverse Reset (MODEL NO.) Display Total for 2 seconds or *** LIFETIME RUN Barrier Hours Run more XX,XXX HRS ***


To LSB. *** SERVICE remove the Press INFO 2 *** message and Stop + Reverse, Reset Display Hours Run then Stop only *** LAST SERVICE Barrier Since Last once XX,XXX

Service HRS *** *** STAND-BY *** (MODEL NO.)

To Press reset hours and release

to zero Stop + Reverse

Reset Barrier


To LSB.

remove the Press SERVICE Press message and Stop + Reverse, PROMPT Forward to Modify Service then Stop only PERIOD increase, Stop Prompt twice to move

Period on

Press Reverse to decrease, Stop

to move on

To Lift Press set the correct Safety MODEL Forward or *** STAND-BY ***

model Barrier NUMBER(S) Reverse. Reset (MODEL NO.) number Barrier

To Open Press change the door. Hold Stop PRESET Forward to find *** STAND-BY *** language of the + Reverse for >2 LANGUAGE(S) language. Close (MODEL NO.)

display seconds Door

***Oilrequired*** liftsafety flap to oilcutters foroptimumperformance***

Promptappears aftergiven numberof dooropenings bythe modelNo/Type

Use OilResetBarrier

skside and Office 230v 50 26/05/99ue No 6




MODEL 250 S2

Power Supply 220-240v 50Hz

Height 695 mm

Width 400 mm

Depth 280 mm

Machine weight 26 Kg

Entry Width 240 mm

Shred Size Nominal 3.8 mm straight

Cutting Capacity 14 sheets (A4 70gsm)

Motor Power 75 watts

Feed Rate 5.7 metres per minute

Power on Display LED light (RED)

Auto on Display LED light (GREEN)

Automatic Start/Stop Yes

Dimensions of Waste Container(HxWxD)

405x390x275mm

Waste Container Capacity 41 litres



MODEL 250 S3


Height 695 mm

Width 400 mm

Depth 280 mm

Machine weight 35.1 Kg

Entry Width 240 mm

Shred Size Nominal 3.8 x 50mm






Door open/Bin full LED light (AMBER)


Dimensions of Waste ContainerHxWxD)

405x390x275mm




MODEL 250 S4


Height 695 mm

Width 400 mm

Depth 280 mm


Entry Width 240 mm










405x390x275mm




MODEL 250 S5


Height 695 mm

Width 400 mm

Depth 280 mm


Entry Width 240 mm










405x390x275mm




MODEL 1150 S2

Power Supply 220-240V 50Hz

Height 875mm From A419314Width 490 mmDepth 380 mmMachine weight 40.3 KgEntry Width 260 mm

Shred Size Nominal 3.8mm straight

Cutting Capacity 16 sheets (A4 70 gsm)








585 x x440 x 335mm

Waste Container Capacity 82.5 Litres



MODEL 1150 S3


Height 875 mmWidth 490 mmDepth 380 mmMachine Weight 42.6 KgEntry Width 260 mm










585 x 440 x 335 mm

Waste Container Capacity 82.5 litres



MODEL 1250 S2


Height 875 mm

Width 490 mm

Depth 380 mm


Entry Width 260 mm

Shred Size Nominal 3.8mm straight




Operating/Safety Indication LCD (Multi Function)



585x440x335mm




MODEL 1250 S3


Height 875 mm

Width 490 mm

Depth 380 mm

Machine weight 44.8Kg

Entry Width 260 mm








585x440x335mm




MODEL 1250 S4


Height 875 mm

Width 490 mm

Depth 380 mm

Machine weight 45 Kg

Entry Width 260 mm








585x440x335mm




MODEL 1250 S5


Height 875 mm

Width 490 mm

Depth 380 mm


Entry Width 260 mm








585x440x335mm




AMENDMENT RECORD SHEET

ISSUE NO DECRIPTION CARO No1 Original -

2-6 Not recorded -7 Amendment record sheet added page 28 –

capacitor 30 mfd (metal cased) added as analternative supply

518

Page 28 – choke SL178-310 To serial noadded.

481

Service and Parts Manual Rexel Shredder 250-1150-1250

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Transcript of Service and Parts Manual Rexel Shredder 250-1150-1250