Series 70 ePODs: Type-X - layerzero.com 70 ePODs Type X.pdfthe Series 70 ePODs: Type-X provides...

Series 70 ePODs: Type-XTechnical Specifications

2

© 2011 LayerZero Power Systems, Inc. Series 70 ePODs: Type-X Technical Specifications

Series 70 ePODs: Type-X

Basic Purpose asic Purpose

The Series 70 ePODs: Type-X is a Power Distribution Unit for critical industries. It features an NFPA 70E friendly design, open layout,

and the IP-20 rated Finger-Safe SafePanel, to help protect operators and ensure safe operation. With an emphasis on reliability,

safety, connectivity, and power quality monitoring, the Series 70 ePODs: Type-X provides high-reliability power.

The Series 70 ePODs: Type-X is designed to be easy to work with,

featuring a large interior to minimize risk during installation, ideal

for growing or constantly changing environments.

Designed for operations with the critical reliability requirements,

the Series 70 ePODs: Type-X provides power distribution for

a variety of installations, from 150 – 300kVA to 500kVA. The

monitoring functionality of the Type-X offers revenue-grade

metering, and is compatible with most system management

software packages.

The LayerZero ePODs: Type-X contains advanced technology that

is exclusive to LayerZero Power Systems, such as InSight Portholes

for safe IR thermal scanning, black box forensics, and machined

hardware for the highest reliability.

3


Main Circuit Breaker Section: MCB optionalMounting: Fixed, Plug-InType: Molded Case Switch65kA, 100kAElectronic Trip 65kAIC, 100kAICAccessories: CB Shunt-trip120VAC, 24VDCCB Position Indication: Open, Tripped, Closed

Distribution Section: Sub-feed distribution400A SafePanel™ 1200A SafePanel™

Transformer Section: Energy Efficient Transformer Optional

The Series 70 ePODs: Type-X is ETL and cETL listed to UL 60950

Agency Certification

Reliability

• Insulated, epoxy coated buswork

• Silver plated terminals

• Maintenance-free joints

• Machined cap screws & disc springs

• Screw thread inserts to retain torque

• Fanless operation

• Optical fiber based controls

Safety

• InSight™ IR portholes• SafePanel™ Distribution• Sectionalized Components• Dead-front hinged doors• NFPA 70E friendly

Connectivity

• Ethernet• Modbus/TCP• NTP time clock synchronization• Bluetooth

Information Centricity

• Waveform capture

• “Black box” forensic diagnostics

• Touch screen interface


Monitoring Section: Color-Touch Screen Interface

4


Maximizing Reliability Where Power Systems Require 100% Uptime

The Series 70 ePODs: Type-X is a PDU that is designed to maximize system availability, providing a high-reliability power distribution

foundation for operations that require uninterrupted electrical power. The Type-X brings distribution closer to the load, making

installations easier, simplifying cabling organization, and ensuring that IT systems have clean, reliable power so that mission-critical

systems are continuously available.


The SafePanel™ Opening Will Not Allow Ingress Of 1/2” (12.5mm) Diameter Probe.

InSight™ IR Portholes Permit Safe IR Thermal Scanning

The Type-X Features Optional Energy Efficient Transformers

SafePanel™ Distribution Provides Room For Expansion With Zero Downtime

5



6



7


“Black box” forensic diagnostics

The black box capabilities of LayerZero equipment are extremely useful for analyzing root cause analysis, enabling operators to pinpoint exactly where a fault occurred. “Black box” forensics provide successive event information with ten microsecond resolution, supplies a brief snapshot of the event with a lead-in for further inquiry, and furnishes a real-time status indicator of all machine parameters at the time of the event.

The technology in our “black box” event history is one of the most useful recording schemes in the mission critical power machine industry.

Epoxy coated buswork

Our usage of epoxy coated buswork helps ensure safety, protecting operators from being exposed to live parts.

Silver plated terminals

LayerZero utilizes silver plating on all of its machine components to be able to provide the highest performance. Silver has high conductivity and low resistance - which makes for a great contact.

Brazed invisible joints

Electrical copper bus joints that cannot be accessed by the operator for thermal scanning and maintenance are brazed. This creates a maintenance-free joint.

LayerZero systems are durable, sturdy, and built to last.

Machined cap screws & disc springs

Our systems utilize machined cap screws and engineered disc springs with a flat pressure vs deflection profile to ensure that all bolted connections maintain constant torque through the life of the product.

Reliability

SafePanel™ Distribution

Guaranteed to be selective-trip coordinated with the main breakers, the SafePanel™ features fast-acting current-limiting branch circuit breakers.

Power quality monitoring data is captured by CTs mounted directly in-line with each pole, providing the ability to capture waveforms of every circuit breaker on every panel board 10 cycles before and after every power event.

This information is valuable when analyzing the power quality of power distribution systems.

8


Selective Trip Coordination

LayerZero Series 70 ePODs: Type-X Power Distribution Units are selective trip coordinated. Selective Trip Coordination ensures that the main breaker will remain unaffected by the branch circuit breakers in the event of a downstream fault.

Reliability

The Fault Current Opens the Solenoid Magnet, Causing The Contacts To Part

Unequal Pressure on Each Side of The Arc Causes the Plasma Wave To Rotate

Away From The Contacts

The Plasma Wave is Driven into 12 Evenly Spaced Dividers

The Plasma is Rapidly Cooled Transient Voltage Attempts To Re-Strike The Arc, But The Plasma Is Again

Pushed Into The Dividers

When Sufficiently Cool, Charged Particles Recombine And The Fault Current Is Stopped Quickly & Safely

9


InSight IR Portholes

Strategically positioned IR-scan portholes to enable safe thermal scanning

of all bolted connections with the deadfront closed, without exposing the

operator to power circuit voltage.

The IR window swivels upward and unlocks with key-hole access to revel a

protective mesh, allowing the operator to point-and-shoot thermal cameras

to obtain accurate readings.

Sectionalized Components

Normal operator sections (breakers/switches) are physically separated from

the power electronics and control electronics sections, so that maintenance

on a section can be safely performed.

Insulated Parts

Operators are well-protected from exposed connections.

Energized parts are all insulated, covered, recessed, &/or internally mounted

for safer operation of the unit.

In addition, sections that isolate machine components are insulated.

NFPA 70E

Our Series 70 product line was developed to meet the requirements NFPA-

70E as easily as possible regarding operator safety, to help data centers

drastically reduce the risks of their energy distribution systems.

Safety

10


SafePanel™ distribution

The Series 70 ePODs: Type-X features an IP-20, finger-safe panel board, meaning that the opening will not allow ingress of ½” (12.5mm) diameter probe, for maximum operator safety.

An arc can form as two live conductors are separated – such as the removal of a circuit breaker from a panel board. The SafePanel design ensures that a potential arc would be contained in the connection well so that even if a branch breaker were to be removed, the arc would be contained in the connection well.

Insulated with the components deeply isolated, installation and removal of the breaker is safe and easy.

Safety

1”

Isolated, Non-Conducting Brass Screws

IP-20 Rated Finger-Safe Ingress

The Protective Cover Is Removed The Breaker Is Inserted Into The Opening

The Breaker Snaps Into The DIN Rail The Breaker Is Secured With An Isolated, Non Conducting Screw

Type-X 400A Circuit Breaker Installation Process

11


Safety

IP-20 Rated Finger-Safe Ingress

The Breaker Is Inserted Into The SafePanel The Handle Is Unlocked

Screws Help Secure The Breaker For Maximum Safety, The SafePanel Has Recessed Bus Work And IP-20 Finger Safe

Lattice.

Type-X 1200A Circuit Breaker Installation Process

Secure Electrical Connections

12


Open protocols

LayerZero utilizes open source protocols for its communications, which allows for:

- An enhanced ability to customize software- Flexible software development options - Lower total cost of ownership (no per copy fees)- Elimination of vendor lock-in- No proprietary limitations - Provides a stable, well developed foundation

The control path for the communications system gathers information from all aspects of the machine, isolated by fiber optics.

Connectivity to a WAN allows for the information to be accessible from any location, offering a variety of monitoring options.


- Summary Alarm- Panel Setup

Dry ContactsStandard Ethernet

Bluetooth

Modbus/TCPSNMP http:// through a standard web browser

- Meters- Alarms - Waveforms- Setup - History/Event Log- Diagnostics

- Meters- Alarms

- Alarms

A variety of connectivity options provide operators with the ability to adapt LayerZero systems to fit existing networks without the complications of working with closed, proprietary systems.

The Series 70 ePODs: Type-X is designed to make it easy to transfer and exchange power usage data, which is very useful towards making smart corporate decisions and policies.

A Flexible Approach

Connectivity

13


User Interface

The circuit monitor used in the ePODs: Type-X is well suited for power monitoring functionality, offering an easy to use interface

where real-time information about the units can be accessed. This helps data centers accurately measure efficiency, helping to drive

down energy usage. In addition, the user interface integrates with existing system management software, and is designed to be

worked with remotely. Information such as alarms, current power usage, and set points can be accessed from the front of the unit

or in most cases, remotely. This enables data centers to make the most of their operations by being able to respond to incidents

immediately.

Monitoring

Waveform Capture

The Series 70 ePODs: Type-X provides real-time waveform capture functionality, enabling operators the ability to obtain a fingerprint

of the power quality at any given moment.

Rev: 5/18/11

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Drawings

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

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ENSIONS ARE IN INCHES

DO NOT SCALE DRAWING

TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright

© 2003, LayerZero P

ower S

ystems, Inc.

N/AA

NEW RELEASE

02/14/2011STEVE JANKO

.03.010

.1/2

OUTLINE, M

OUNTING, INSTALLATION DIAGRAM

250A-600A, 60Hz, SMR, 2 Source/

144KVA-300KVA Transformer w

ith QTY6 42Ckt Panelboard Distribution /Type X ePODs

90-62-102100-1B

SPJ

AJP

SPJ

02/14/11

02/14/11

02/14/11

1 = 41 OF 5

94-M4S-102100-1SHT1REVB

Notes:

1. Front access only required for operation and servicing of Type XControls, Transform

er and Transformer M

ains. Top or Bottom Access

is available. When top access is required for m

ain input feed specifyjunction box height for incom

ing main Circuit Breakers at the tim

e oforder.Right and left access only for operation and servicing of Panel BoardCircuit Breakers.

2. QTY 4 1/2-13UNC-2B threaded holes are provided in the top of the

Type X cabinet for eyebolts when lifting from

the top is desired intransport or rem

oval.

3. Sheets 2 through 4 will show

the assembly in various form

s with the

floor stand assembly not show

n in any views.

4. A separate outline of the floor stands is provided on Sheet 5.

5. For the Sub-Feed Cabinets with Panel Boards and Sub-Feed Circuit

Breaker the interconnection to the Transformer Cabinet is factory

provided as it will ship as a single unit.

6. Fork Lift provision from the side or front of the assem

bly isavailable as show

n.

7. See Sht 2 for Cable Access Areas and recomm

ended wire size

(Table 1)

8. See One Line Electrical Diagram for interconnection betw

eencabinets.

9. WARNING: A MINIM

UM

OF 4.0 INCHES IS REQUIRED BETW

EEN THE BACK OFTHE SYSTEM

AND ANY OBSTRUCTION OR W

ALL TO PERMIT THE PROPER

COOLING OF THE TRANSFORMER.

Type X Transformer / Control Cabinet

with Panel Board Circuit Breakers

Panel BoardDistribution Cabinet

Panel BoardDistribution Cabinet

Floor Stand

N/AB

GENERAL REVISION03/08/2011

STEVE JANKO

Specifications are subject to change w

ithout notice.

15


Drawings

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

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AP

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ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/AA

NEW RELEASE

TAB

LE 1

DE

SC

RIP

TION

CA

BLE

SIZE

AN

D LU

GS

INP

UT/

CO

MP

RE

SS

ION

LUG

OU

TPU

T(75 D

EG

C W

IRE

MIN

)

TY

PE

X INP

UT

(2) 250MC

MNEM

A 2-HO

LE (1/2"DIA)

ON 1-3/4 CENTER

BUS LANDING

NEM

A 2-HO

LE (1/2"DIA)

GN

D B

US

250M

CM

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BUS LANDING

PA

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RA

TING

ON INDIV

IDUAL CIRCUIT

BREAKER &

GND/NEU CO

MM

ON

CO

NTR

OL W

IRE

#16GA

CLEARANCES:FRONT: 42IN

REAR: 0INLEFT: 42INRIGHT: 42INTOP: 18IN

WEIGHT: 4700#

(MAX)

GUI

TRANSFORMER

SUCTIO

N INLET360 SQ IN TO

TAL(FRONT/BACK)

VIEWPORT

PANELBOARDCIRCU

IT BREAKER


PANEL BOARD ACCESS PLATES(M

IRROR TO TOP)

7

44

O0.875 KNOCKOU

TS, 85PLFO

R 1/2" DIA CONDU

IT(M

IRROR TO TOPAND OPPOSITE SIDE)

INLETAIR

EXHAUST

AIR

INLETAIR

EXHAUST

AIR

4711

11

69REF

3.246 .000

80

36

47

TRANSFORMER

BASE

7 1244.6

4

29.8

INPUT FEED ACCESS PLATES

(MIRRO

R TO TO

P)

17.47934.000

1.3

24

6.00

36

.03.010

.1/2

OUTLINE, M


250A-600A, 60Hz, TMR, 2 Source/



90-62-102100-1B

SPJ

AJP

SPJ

02/14/11

02/14/11

02/14/11

1 = 42 OF 5

94-M4S-102100-1SHT2REVB

N/AB


STEVE JANKO


ithout notice.

16


Drawings

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

AP

VD

CH

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DW

N

DA

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DA

TE

DA

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FIRST ANGLE PRO

J.

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UNLESS OTHERW

ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/AA

NEW RELEASE


TRANSFORMER

EXHAUST AREA

360 SQ IN

SUB-FEED

DISTRIBUTIO

N CABINET(CB4- CB6)

SUB-FEED

CIRCUIT BREAKER

BANKTRANSFORM

ER TAPST620

CONTROLS SECTION

42 CKTPANELBO

ARD

.03.010

.1/2

OUTLINE, M





90-62-102100-1B

SPJ

AJP

SPJ

02/14/11

02/14/11

02/14/11

1 = 43 OF 5

94-M4S-102100-1SHT3REVB

MAIN AND AU

X INPUT

BUS LANDING

GND

MAIN / AU

XINPU

T CB

REMOVABLE SU

PPORTFOR XFM

R SERVICING

N/AB


STEVE JANKO


ithout notice.

17


Drawings

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

M N

O.

AP

VD

CH

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DW

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UNLESS OTHERW

ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

N/AA

NEW RELEASE


AB

C

PHASE

SOURCE 2

FRONT VIEW

AB

CPHASE

SOURCE 1

INPUT

PHASELANDING

TOP VIEW

RIGHT SIDE VIEW

INPUT

GROUND

AREA

2.00TYP

BETWEEN PHASES

INPUT PHASE

LANDING

CB1,2,3

5

11 17

NEU

PANEL BOARDCIRCU

IT AREA

PANEL BOARDCIRCU

IT AREA

17.23

17.2317.23

PANEL BOARDCIRCU

IT AREA

GNDGND

NEU

8.2

15.6

31.3

38.8.03.010

.1/2

OUTLINE, M





90-62-102100-1B

SPJ

AJP

SPJ

02/14/11

02/14/11

02/14/11

1 = 44 OF 5

94-M4S-102100-1SHT4REVB

NOTES:1. LEFT SIDE VIEW

SAME AS RIGHT SIDE VIEW

SHOWN AS

SUB-FEED CABINET IS ROTATED 180 DEGREES ON LEFT.

72

1.750

1117

56 14

19

27

13GND

INPUT

PHASELANDING(TOP)

1147

69

N/AB


STEVE JANKO


ithout notice.

18


Drawings

8

A B

76

5

C

8

D

76

5

43

21

A B

43

2

C

1

D

FSC

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ISE SPECIFIEDDIM



TOLERANCES:

.XX±

.XXX±

ANGULAR

±

Copyright


ower S

ystems, Inc.

2396A

NEW RELEASE


.03.010

.1/2

FLOOR STAND,Type X ePODs

SPJ

WCS

SPJ

02/14/11

02/14/11

02/14/11

NOTES:

1. THIS DRAWING DEFINES THE M

ACHINING / FABRICATION O

F ITEM#

'S 3 AND 9AND W

ELDING AND FINISHING WITH ITEM

S 4 THROUGH 8 AND ASSEM

BLY WITH

ITEM #

'S 1 AND 2 TO M

AKE PART NUM

BER LISTED.NOTE: SEE 42-21-401307-01 FOR DEFINITION OF ITEM

S 4 THROUGH 8.

2. MATERIAL (ITEM

#S 3 AND 4): AS DEFINED ON SHEETS 3 AND 4.

3. UNLESS OTHERW

ISE SPECIFIED:REM

OVE ALL BURRS AND SHARP EDGES 0.015RAD M

IN.BREAK ALL CORNERS.

4. MACHINE AND FORM

PARTS AS DEFINED ON SHEETS 3 AND 4.

5. WELD COM

PONENTS AS DESCRIBED ON SHEET 2. PAINT WELDED ASSEM

BLYPER ANSI 61 GREY.

6. ASSEMBLE ITEM

#S 1 THROU

GH 3 TO WELDM

ENT FROM SHEET 2 AS SHOW

N ONSHEET 1.

ITEM

NO

.P

AR

T NO

.

1

DE

SCR

IPTION

MA

TER

IAL

QTY

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F MATE

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209-22-01401501

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, #10-32 (TAP

TITE)

342-06-401307B

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ES

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EE

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T 3)

6 7 8 9

14PL

3

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42-06-401307ATU

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GS

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NO

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4

42-06-401307BA

NG

LES

EE

NO

TE 1

2

42-06-401307CA

NG

LES

EE

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2

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LATE

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E N

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18

42-06-401307EP

LATE

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E N

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PLA

TE (S

EE

SH

EET 4)

SE

E N

OTE

21

SE

E N

OTE

2

SCALE1.25:1

SET TO24.00

36.00

46.50

90-62-102100-1B

1 = 45 OF 5

94-M4S-102100-1SHT5REVB

N/AB


STEVE JANKO


ithout notice.

Series 70 ePODs: Type-X - layerzero.com 70 ePODs Type X.pdfthe Series 70 ePODs: Type-X provides...

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Transcript of Series 70 ePODs: Type-X - layerzero.com 70 ePODs Type X.pdfthe Series 70 ePODs: Type-X provides...