ATTENTIONThe information in this document is accurate as of October 2005 and is subject to changewithout notice.

Detroit Diesel, DDC, Series 60, DDEC, and the spinning arrows design are registeredtrademarks of Detroit Diesel Corporation. DNV is a registered trademark of Det Norske Veritas.Nemko is a registered trademark of Nemko Canada Inc. Underwriters Laboratories Inc. is aregistered trademark of Underwriters Laboratories Inc.

SERIES 60 TECHNICAL CONSTRUCTION FILE

TABLE OF CONTENTS

1 HAZARDOUS ENVIRONMENT SERIES 60 DESCRIPTION BROCHURES,PERFORMANCE CURVES, INSTALLATION ..................................................................... 1-1

2 SYSTEM DIAGRAMS ......................................................................................................... 2-1

3 TEST REPORT ................................................................................................................... 3-1

4 STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS ................. 4-1

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TABLE OF CONTENTS

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SERIES 60 TECHNICAL CONSTRUCTION FILE

1 HAZARDOUS ENVIRONMENT SERIES 60DESCRIPTION BROCHURES, PERFORMANCECURVES, INSTALLATION

Brochures:

Series 60 Offshore Power

DDEC Offshore

Performance Curves:

400 bhp @ 2100 rpm

450 bhp @ 2100 rpm

500 bhp @ 2100 rpm

550 bhp @ 2100 rpm

600 bhp @ 2100 rpm

Installation Drawings:

Model 6063MK74

Model 6063HK74

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HAZARDOUS ENVIRONMENT SERIES 60 DESCRIPTION BROCHURES, PERFORMANCE CURVES,INSTALLATION

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2 SYSTEM DIAGRAMS

Section Page

2.1 SYSTEM WITH ENGINE-MOUNTED ECM ............................................ 2-3

2.2 ENGINE SIDE OF ECM .......................................................................... 2-4

2.3 EQUIPMENT SIDE OF ECM .................................................................. 2-5

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2.1 SYSTEM WITH ENGINE-MOUNTED ECM

Figure 2-1 System Schematic

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SYSTEM DIAGRAMS

2.2 ENGINE SIDE OF ECM

Figure 2-2 Engine Side Connectors, Cables, and ECM Connector Shield

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2.3 EQUIPMENT SIDE OF ECM

Figure 2-3 Equipment Side Connectors, Cables, and ECM Connector Shield

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SYSTEM DIAGRAMS

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3 TEST REPORT

Section Page

3.1 UNDERWRITERS LABORATORIES REPORT FILE NUMBER

E202737 .................................................................................................. 3-3

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TEST REPORT

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3.1 UNDERWRITERS LABORATORIES REPORT FILENUMBER E202737

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TEST REPORT

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TEST REPORT

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4 STANDARDS AND CERTIFICATES ISSUED,REQUIRED ENGINE LABELS

Section Page

4.1 CLASS 1 DIVISION 2 CERTIFICATION ................................................. 4-3

4.2 GROUP II ZONE 2 (CATEGORY 3) CERTIFICATION ............................ 4-5

4.3 COMPLIANCE WITH DET NORSKE VERITAS' RULES FOR

CLASSIFICATION OF SHIPS AND MOBILE OFFSHORE UNITS ......... 4-27

4.4 PRODUCT MARKING ............................................................................. 4-37

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4.1 CLASS 1 DIVISION 2 CERTIFICATION

Detroit Diesel has been awarded Class I Division 2 certification for the DDEC IV System byUnderwriters Laboratories Inc..

4.1.1 APPLICABLE STANDARDS

The following standards are applicable to Class I Division 2.

UL 508 Industrial Control Equipment

UL 1604 Electrical Equipment for Use in Class I and II, Division 2, and Class IIIHazardous (Classified) Locations

CSA C22.2 No. 14

CSA C22.2 No. 213

A copy of these standards can be obtained from Underwriters Laboratories Inc.

4.1.2 TEMPERATURES

Ambient Temperature Rating for DDEC System: -40C Ta +55C

DDEC engines shall not be installed in environments requiring temperature classificationsexceeding T4 (i.e. T5 or T6).

4.1.3 CERTIFICATES

The DDEC IV System has been investigated by Underwriters Laboratories Inc. in accordancewith the applicable standards, refer to section 4.1.1, for safety as indicated on the certificate ofcompliance, UL Certificate Number 99.14949 (see Figure 4-1):

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-1 Certificate of Compliance from Underwriters Laboratories Inc.

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SERIES 60 TECHNICAL CONSTRUCTION FILE

4.2 GROUP II ZONE 2 (CATEGORY 3) CERTIFICATION

Detroit Diesel has been awarded the product conformity certification for the DDEC IV Systemand electronic components by Nemko, the Test Laboratory accredited by the NorwegianMetrology and Accreditation Service, for Group II Zone 2 (Category 3) T4 and Groups A, B, andC hazardous environments.

4.2.1 APPLICABLE STANDARDS

The following standards are applicable to Group II Zone 2 (Category 3) certification:

CENELEC EN 50014:1997 + A1:1999 + A2:1999 Electrical apparatus for potentiallyexplosive atmospheres General requirements

CENELEC EN 50019:2000 Electrical apparatus for potentially explosive atmospheres Increased safety e

CENELEC EN 50021:1999 Electrical apparatus for potentially explosive atmospheres Type of protection n

CENELEC EN 50028:1987 Electrical apparatus for potentially explosive atmospheres Encapsulation m

CENELEC EN 50284:1999 Special requirements for construction, test and marking ofelectrical apparatus of equipment group II, Category 1G

4.2.2 TEMPERATURES

Ambient Temperature Rating for DDEC System: -40C Ta +55C

DDEC engines shall not be installed in environments requiring temperature classificationsexceeding T4 (i.e. T5 or T6).

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

4.2.3 CERTIFICATES

Detroit Diesel has been awarded the ATEX EC-Type Examination certificates for the DDEC IVElectronic Control Module (ECM) and electronic components by Nemko for Group II Zone 2(Category 3) T4 and Groups A, B, and C hazardous environments.

CENELEC EN 50021:1999 Type Examination Certificate Number: Nemko03ATEX3245 for DDEC IV ECM, see Figure 4-2, Figure 4-3, and Figure 4-4.

CENELEC EN 50014:1997 + A1:1999 + A2:1999 and CENELEC EN 50019:2000 Nemko Certificate Reference: Nemko 03ATEX 1244 for Diesel Engine Top of CylinderHead with Rocker Cover, see Figure , Figure , and Figure .

CENELEC EN 50014:1997 + A1:1999 + A2:1999, CENELEC EN 50019:2000, andCENELEC EN 50028:1987 EC-Type Examination Certificate Number: Nemko03ATEX1239U for the Electronic Unit Injector (EUI), see Figure and Figure .

CENELEC EN 50028:1987 and CENELEC EN 5028:1999 Type ExaminationCertificate Number: Nemko 03ATEX098X for the Electronic Engine Commander,see Figure 4-6 and Figure 4-7

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Figure 4-2 Nemko Component Certificate for ECM (1 of 4)

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Figure 4-3 Nemko Component Certificate for ECM (2 of 4)

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Figure 4-4 Nemko Supplement 1 Component Certificate for ECM (3 of 4)

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-5 Nemko Component Certificate for ECM (4 of 4)

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Figure 4-6 Nemko Certificate for Electronic Engine Commander (1 of 2)

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-7 Nemko Certificate for Electronic Engine Commander (2 of 2)

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4.3 COMPLIANCE WITH DET NORSKE VERITAS' RULESFOR CLASSIFICATION OF SHIPS AND MOBILEOFFSHORE UNITS

Detroit Diesel has been awarded the Type Approval Certificate for the Series 60 engine andelectronic components by Det Norske Veritas (DNV) for compliance with Det Norske Veritas'Rules for Classification of Ships and Mobile Offshore Units.

Detroit Diesel has been awarded the Type Approval Certificate for the 12.7L and 14L Series60 Diesel Engine by DNV for compliance with Det Norske Veritas' Rules for Classificationof Ships and Mobile Offshore Units. See Figure 4-8, Figure 4-9, and Figure 4-10.

Detroit Diesel has been awarded the Type Approval Certificate for the DDEC IV Systemby DNV for compliance with Det Norske Veritas' Rules for Classification of Ships andMobile Offshore Units. See Figure 4-11, Figure 4-12, Figure 4-13, Figure 4-14, Figure4-15, and Figure 4-16.

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Figure 4-8 DNV Type Approval Certificate for the Series 60 Diesel Engine (1of 3)

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Figure 4-9 DNV Type Approval Certificate for the Series 60 Diesel Engine (2of 3)

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-10 DNV Type Approval Certificate for the Series 60 Diesel Engine (3of 3)

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Figure 4-11 DNV Type Approval Certificate for the DDEC III/IV System (1 of 6)

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-12 DNV Type Approval Certificate for the DDEC III/IV System (2 of 6)

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Figure 4-13 DNV Type Approval Certificate for the DDEC III/IV System (3 of 6)

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-14 DNV Type Approval Certificate for the DDEC III/IV System (4 of 6)

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Figure 4-15 DNV Type Approval Certificate for the DDEC III/IV System (5 of 6)

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STANDARDS AND CERTIFICATES ISSUED, REQUIRED ENGINE LABELS

Figure 4-16 DNV Type Approval Certificate for the DDEC III/IV System (6 of 6)

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4.4 PRODUCT MARKING

The certified system and/or components must have labels that identify the system/componentsas certified.

4.4.1 CLASS 1 DIVISION 2

This label has a UL Recognized Component marking for the U.S. and Canada which includesthe C and US identifiers, UL Recognized Component symbol, and Detroit Diesel's productdesignation Detroit Diesel Electronic Control System (DDEC IV). The part number is23528426.

Figure 4-17 Class 1 Division 2 UL Label for the ECM

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4.4.2 GROUP II ZONE 2 (CATEGORY 3)

There are five Group II Zone 2 (Category 3) labels with specific codes to be placed on thefollowing components:

DDEC IV ECM: EEx nAL IIC T4 (see Figure 4-18) - P/N: 23533170

Diesel Engine Top of the Cylinder Head with Aluminum Rocker Cover (Series 60): EExem II T4 (see Figure 4-19) - P/N: 23533171

Diesel Engine Top of the Cylinder Head with Vinyl Rocker Cover (Series 60): EEx emII T4 (see Figure 4-20) - P/N: 23533169

DDEC IV ECM Warning (see Figure 4-21) - P/N: 23528908

Diesel Engine Top of Cylinder Head with Vinyl Rocker Cover (Series 60) Warning (seeFigure 4-22) - P/N: 23528907

Figure 4-18 ATEX Group II Category 3G (Zone 2) DDEC IV ECM Label

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Figure 4-19 ATEX Group II Category 3G (Zone 2) Top of the Cylinder Head withAluminum Rocker Cover Label Series 60

Figure 4-20 ATEX Group II Category 3G (Zone 2) Top of the Cylinder Head withVinyl Rocker Cover Label Series 60

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Figure 4-21 DDEC IV ECM Warning Label

Figure 4-22 Diesel Engine Top of the Cylinder Head with Vinyl Rocker CoverWarning Label Series 60

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