Sept 10, 2012 Alex D‘Anci, QO – Operations Development...
Transcript of Sept 10, 2012 Alex D‘Anci, QO – Operations Development...
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3.1.3 – Quick Changeover / SMED Process (AVIX)
Sept 10, 2012 Alex D‘Anci, QO – Operations Development Group
© ABB Group 090914_QO_Quality & OPEX Vision 2012_1_1 September 8, 2012 | Slide 1
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© ABB Group September 8, 2012 | Slide 2
Introducing ABB ABB Group presentation
April 2012
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© ABB Group September 8, 2012 | Slide 3
A global leader in power and automation technologies Leading market positions in main businesses
! 135,000 employees in about 100 countries
! $38 billion in revenue (2011)
! Formed in 1988 merger of Swiss and Swedish engineering companies
! Predecessors founded in 1883 and 1891
! Publicly owned company with head office in Switzerland
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© ABB Group September 8, 2012 | Slide 4
Power and productivity for a better world ABB’s vision
As one of the world’s leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.
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© ABB Group September 8, 2012 | Slide 5
How ABB is organized Five global divisions
Power Products
Power Systems
Discrete Automation and Motion
Process Automation
$10.9 billion 35,300
employees
$8.1 billion 19,600
employees
$8.8 billion 28,500
employees
$8.3 billion 28,300
employees (2011 revenues, consolidated)
Low Voltage Products
$5.3 billion 21,400
employees
! Electricals, automation, controls and instrumentation for power generation and industrial processes
! Power transmission
! Distribution solutions
! Low-voltage products
! Motors and drives
! Intelligent building systems
! Robots and robot systems
! Services to improve customers productivity and reliability
! ABB’s portfolio covers:
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© ABB Group September 8, 2012 | Slide 6
Power and automation are all around us You will find ABB technology…
crossing oceans and on the sea bed,
orbiting the earth and working beneath it,
on the trains we ride and in the facilities that process our water,
in the fields that grow our crops and packing the food we eat,
in the plants that generate our power and in our homes, offices and factories
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Tackling society’s challenges on path to low-carbon era Helping customers do more using less
Source: IEA, World Energy Outlook 2011
12,
500
Terawatt-hour (TWh)
10,000
20,000
30,000
17,
200
2009 2035
34,
350
+99.7%
ABB power and automation solutions are:
! Meeting rising demand for electricity
! Increasing energy efficiency and reducing CO2 emissions
! Improving productivity to raise competitiveness of businesses and utilities
Rise in electricity demand by 2035 (under current policies)
Electricity demand is calculated as the total gross electricity generated less own use in the production of electricity and transmission, and distribution losses.
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© ABB Group September 8, 2012 | Slide 8
Improving capacity, reliability and efficiency in the grid A pioneer in smart technologies
! Transmission at ultrahigh voltage
! Minimal losses with direct current solution
Challenge ABB solution ! China: deliver 6,400 MW of
hydropower over 2,000 km
! US: Increase capacity and reliability for Texas utility
! World’s largest installation enabling existing lines to carry more power
! Also enables integration of renewable energy
! India: Improve reliability in grid serving state of Karnataka (pop. 53 million)
! Network management with real-time control
! Key building block for smart grid
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© ABB Group September 8, 2012 | Slide 9
Renewable energy Key growth driver for both power and automation
! Generation and transmission solutions for:
! Hydro
! Wind
! Solar
! Wave
! Xiangjiaba-Shanghai (China)
! Wind Capital (US)
! Totana solar (Spain)
! Pelamis wave energy (Portugal)
Project examples ABB scope
! Grid connection
! Transformers
! Turnkey execution
! Customized generators
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© ABB Group September 8, 2012 | Slide 10
Boosting productivity and energy efficiency Example: Stora Enso, world’s biggest paper maker
! Skoghall mill, Sweden: ! No. 1 maker of board for drink cartons
! Two-year revamp boosted productivity and cut CO2 by 170,000 tons/year
! ABB provided key control systems:
! For boiler, collecting and analyzing data on pressure, flow, temperature, etc. from thousands of instruments
! For total control over power supply with real-time data
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© ABB Group September 8, 2012 | Slide 11
Leading power system’s biggest-ever transformation Smarter, greener grid for more efficiency and reliability
! Merging power and automation technologies makes electricity network more reliable, flexible, secure and efficient. Smart grid benefits include:
! Lower power consumption
! Greater use of renewable energy
! ABB’s broad offering in both power and automation technologies positions it uniquely to support this evolution
! Transformation of grid to take place over several decades
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© ABB Group September 8, 2012 | Slide 12
Ground-breaking and nation-building projects Pushing the boundaries of technology
Longest underground power link
Longest and highest capacity power link
Longest underwater power link
Largest gearless mill drive (for crushing ore)
Largest SVC installation
Most remote offshore wind farm linked to grid
First platform connected to mainland grid
Europe’s largest thermal solar power plant
First commercial wave power plant
First 600 kV power link
Longest conveyor belt
Substation in world’s tallest building
Power and automation of largest chemical cellulose plant
Automation of largest alumina plant
Largest battery
Mine hoist for largest potash mine
Largest reverse-osmosis desalination plant
Largest SCADA network
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© ABB Group September 8, 2012 | Slide 13
Shaping the world we know today through innovation Pioneering technology since 1883
Founding fathers
1900
Industrial robot
Turbochargers
HVDC
Ultrahigh voltage
Gas-insulated switchgear
Variable-speed motor drives
Extended control systems
Steam turbine
1920 1930 1940
Electric propulsion systems
1990 2000
1960 1970
Gas turbine
1950
Gearless motor drives
1980
Electrical drive system for locomotives
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© ABB Group September 8, 2012 | Slide 14
Innovation is key to ABB’s competitive advantage Leadership built on consistent R&D investment
! More than $1.3 billion invested annually in R&D ! 7,500 scientists and engineers ! Collaboration with 70 universities
! MIT (US), Tsinghua (China), KTH Royal Institute of Technology (Sweden), Indian Institute of Technology (New Delhi), ETH (Switzerland), Karlsruhe (Germany), AGH University of Science and Technology (Poland)
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© ABB Group September 8, 2012 | Slide 15
Fashioning the world we will live in tomorrow Tackling challenges with customers and partners
! R&D programs focus on incremental and breakthrough developments to address challenges including:
! Integrating renewable power sources into the grid
! Enhancing power network efficiency, reliability and flexibility
• Improving industrial resource efficiency and asset productivity
• Optimizing flexibility and reliability
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© ABB Group September 8, 2012 | Slide 16
Developing sustainability of products and operations Lowering environmental impact and costs
Sustainability in product development
! Focus on resource and energy efficiency of equipment over life cycle
! Independently verified Environmental Product Declarations for main products
Sustainability in ABB’s operations
! Cuts targeted in use of energy, raw materials, hazardous substances
! eg, China: 63% cut in energy use per unit of revenue between 2002 and 2010
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© ABB Group September 8, 2012 | Slide 17
People make the difference The best want to work in a first-class environment
! ABB is one of the world’s most global companies
! A culture of openness, flexibility and inclusiveness helps to attract top performers
! ABB strives for excellence in personal development, operational execution, health and safety, business ethics
! A Group-wide staff development program aims to bring a culture of leadership to every level of the organization
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© ABB Group September 8, 2012 | Slide 18
Committed to the highest standards of business ethics Integrity as bedrock of ABB’s global culture
! Code of Conduct defines relationships with all stakeholders
! Employees acknowledge Code of Conduct and take compulsory training courses
! Zero tolerance toward violations
! Several reporting options in place for employees to report suspected violations; each report thoroughly investigated
“Whatever change may be going on in the world around us, one thing remains unchanged: ABB’s commitment to maintain the highest standards of business ethics and integrity.”
CEO Joe Hogan in ABB’s Code of Conduct
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0%2%4%6%8%10%12%14%16%18%20%
0
10000
20000
30000
40000
50000
2010 2011 2012
© ABB Group September 8, 2012 | Slide 19
© ABB Group September 8, 2012 | Slide 19
© ABB Group September 8, 2012 | Slide 19
© ABB Group September 8, 2012 | Slide 19
Revenue (US$ million) by quarter and annual operational EBITDA margin (Q1 margin for 2012)
13-19% operational EBITDA margin corridor targeted for period 2011-2015
Q4
Q3
Q2
Q1
Main investments 2011/12 Main acquisitions and investments Plant expansion New plant 2011 2012 Switzerland Sweden, Italy, China, India, Estonia
Brazil China, Bulgaria, US, India
Baldor, Obvient, Epyon, Validus, Mincom, Trasfor , Lorentzen & Wettre, Novatec Solar**, Ecotality**, Aquamarine Power**
Newave
A successful business and a reliable partner Strong financial position is competitive advantage
**ABB equity investments
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© ABB Group September 8, 2012 | Slide 20
Power systems
Discrete automation and motion
Europe
Asia
Americas
Middle East and Africa
Well-balanced business and geographic portfolio Capturing growth opportunities, wherever they arise
Share of employees 2011
47%
Mature markets
Emerging markets
Power products
Process automation
Low voltage products
53%
25%
21%22%
12%
20%
Orders by division % of total orders 2011 (non-consolidated)
38%
30%
23%
9%
Orders by region % of total orders 2011
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© ABB Group September 8, 2012 | Slide 21
Innovation, passion and diversity are hallmarks of ABB
“ABB is a dynamic, multicultural team that spans the globe, working in a fascinating world of high technology.”
“Our portfolio is vast, but the benefits are straightforward: we help to provide reliable power supplies and improve productivity, while lowering environmental impact.”
CEO Joe Hogan
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© ABB Group 090914_QO_Quality & OPEX Vision 2012_1_1 September 8, 2012 | Slide 22
SMED Analysis with AVIX http://www.avix.eu/en.html
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Distribution Transformers
© ABB Group 090914_QO_Quality & OPEX Vision 2012_1_1 September 8, 2012 | Slide 23
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-Method
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The engineer (co-worker) films the current work
methods – gaining information of how the
work is performed.
- Explain the filmedoperator the purpose
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