Banner Engineering Corp.Sensor and Machine Safety Specialists for the Automotive Industry

Banner Engineering Corp.

Commitment Resources and support Core product technologies Application solutions for automotive

Bob Fayfield

Commitment to the Auto Industry

Over forty years in the sensing industry Continuous innovation with core technologies High quality, low cost – lean manufacturing Product engineering – focused on

customer solutions Global support – direct support in all key markets:

Americas, China, Japan, Korea, Europe and India

Resources and Support For the Automotive Industry

Global automotive support group Key account management Affiliation with TURCK Local automotive specialists Specific and modified products for

customer needs

Cost Savings for Your Process

Cost savings focus through innovative solutions: – Error and mistake proofing– Quality inspection– Traceability– Operator guidance– Bin and part picking – Pick-to-Light – Process monitoring– Operator and machine safety

Reduce waste, improve productivity and increase quality

“Banner offers products that help create efficiencies”

Product Technologies

Photoelectrics Ultrasonics Indicators Measurement and Specialty Vision Vision Lighting Bar Code and OCR/OCV Machine Safety SureCross™ Wireless

Photoelectrics

Largest manufacturer inNorth America

Full product range and economical to apply

WORLD-BEAM® products includinglaser, fiber optic, fixed-field and adjustable-field

Robust designs optimized for automotive applications – error proofing

Standardized mounting and protective options

Ultrasonic

Wide offering of discrete and analog sensors

"TEACH" programming Measuring resolutions to 1 mm Error proofing problem solvers Effective for nut detection,

body or part positioning

Indicators

EZ-LIGHT™ – operatorguidance solutions

Visual management Pick-to-Light – “bin picking” Alarm and process status Material call Andon indication Kaizen – POKA-YOKE

New Product – TL50 Tower Light

TL50 Tower Light –better than “Stack Lights”!

Single piece – order what you need with one part number

Audible models available Long-life LEDs >100,000 hours Low-power consumption Rugged design, IP65 Online configuration tool for

easy ordering

Measurement

Wide range of solutions –Laser TOF, Ultrasonic and Arrays

Precision measurement to 10 micron

Quality and position verification Weld nut detection Error proofing –

problem solvers

Vision

PresencePLUS® – machine vision sensors including bar code and OCR/OCV

High-performance – high-value solutions

Easy-to-Use – FREE software Flexible mounting and

packaging – IP68 available Optimized features for

automotive applications Powerful interface including

ActiveX and EtherNet/IP

New Product – iVu Image Sensor

iVu Image Sensor does not need a PC! Innovative, simple

design – can solve many applications easily

Includes touch screen display for set up and monitoring

Offline software emulator to create application set up

Ethernet option for Industrial networking

New Product – IP68 P4 PresencePLUS

Rugged IP68 version of the popular P4 vision sensor

Uses same IP68 lens cover and ring lights

Provides heavy-duty protection in welding areas and other harsh environments

Core Technology – Vision Lighting

Extensive, low-cost selection of lighting

Self-regulated designs for stability and consistency

Global product with local support High-Intensity and IP68 options Ring, Area, Back, Linear Array,

On-axis, Low-angle, Spot and Fluorescent

Variety of mounting brackets and accessories

Vision Bar Code and OCR/OCV

PresencePLUS® Traceability Solution High performance – high value Powerful character string compare tool Low-cost, high-resolution available

for very small code/textBar Code Reads 2D data matrix ECC200

and 1D linear code Pin stamp code compatible

Optical Character Recognition Fast communication over serial

or Ethernet Easy process to build character library

Safety

Full range of machine safety products

EZ-SCREEN® light curtains Safety Controller

– Lean cell solution Muting interface and control Two-hand controls Guard interlock switches PICO-GUARD™ for hazardous

areas – paint booth Unique mounting solutions Application expertise

New Products –Light Curtain and Scanner

EZ-SCREEN® LP Safety Light Curtain Low-profile housing with continual sensing from

top to bottom Same features as the standard heavy-duty product Unique mounting features and

cascade available

Safety Scanner – AG4-4E Laser scanner for area guarding applications 30 to 150 mm resolutions up to 4 m

sensing range Easy to configure software Eight programmable field pairs

New Product –Safety Controller with Ethernet

SC22-3E includes Ethernet interface for non-safety status data

Compatible with EtherNet/IP and Modbus/TCP

32 “virtual” outputs can be programmed to track I/O, system and fault status

All Safety Controller versions will support seven languages

Certifications include UL, CE cat 4, PL e and SIL3

Wireless I/O Network

SureCross™ 900 MHz or 2.4 GHz radio-based input/output system

Uses FHSS RF technology FlexPower™ battery Nodes

offer true wireless solutions Rugged IP67 enclosures Applications:

– Simple cable replacement– Process and machine

monitoring– Process and logistics

applications on the factory floor

New Products – SureCross™ Wireless

M-GAGE™ Node in round housing for vehicle detection

DXER9, 900 MHz Ethernet Radio DX99 Intrinsically-safe, Class I Div1

FlexPower Nodes DX80…C Class I Div 2 Housing option

for Gateways and Nodes User Configuration Tool (UCT)

– Simple software and USB to Gateway interface

Key Applications

Weld nut detection Part in place Attribute verification Operator load station Traceability Position and orientation Material handling Metal stamping Measure and gauge Part pick, guide and alarm Operator safety

Weld Nut Detection

Pierce Nut Inspection PresencePLUS® P4 OMNI

Weld Nut VerificationPresencePLUS® PROII–IP68

Weld Nut OrientationPresencePLUS® P4 GEO

Weld Nut Presence LT3 – Laser Sensor

Part in Place

Panel Clip Detection R55 and Fiber Sensors

Kit Component PresenceWORLD-BEAM® QS18AF

Attribute VerificationPresencePLUS® PROII

Operator Load StationQ60 Adjustable-field Sensor

Attribute and Quality Verification

Model IdentificationPresencePLUS® PROII – IP68

Valve Seat PresenceWORLD-BEAM® QS18 Expert ™

HVAC Diverter Plate Detect Q60AF – Background Suppression Sensor

Glass Print VerificationPresencePLUS® P4 OMNI

Attribute/Quality Verification

Button InspectionPresencePLUS® P4 GEO

Short Shot DetectionPresencePLUS® P4 OMNI

Interior Trim InspectionPresencePLUS® P4 GEO

Tire Ply Verification PresencePLUS® P4 EDGE

Operator Load Station

Operator Load Station Example

Quality InspectionPresencePLUS® PROII

Part in PlaceLT3 Laser Sensor

Part in Place WORLD-BEAM® QS30EDV Contrast Sensor

Traceability – Bar Code

2D Bar CodePresencePLUS® PROII–IP68

1D Linear Bar CodePresencePLUS® P4 BCR

2D Bar CodePresencePLUS® P4 BCR 1.3

2D Bar Code PresencePLUS® PROII

Sort and Inspect by Color

Fuse Color VerificationPresencePLUS® PROII COLOR

Fastener SortingPresencePLUS® P4 GEO

Inspection Mark SortingQC50 – Color Sensor

Color VerificationPresencePLUS® P4 COLOR OMNI

Metal Stamping Inspection

Stamped Part Inspection PresencePLUS® PROII

Strip FeedWORLD-BEAM® QS18LAF

Part EjectLX Series

Hole VerificationEZ-ARRAY™ – Measuring Light Screen

Bead Inspection

Bead Verification P4 Sealed OMNI

Bead or Sealant Inspection PresencePLUS® P4 OMNI

Passing BeadApplication

Failing Bead Application

Material Handling

Part Present DX80 SureCross™ Wireless

Part PresentWORLD-BEAM® QS18FF

Pallet PositionSLM – Slot Sensor

Hole Position and Winking CheckPD45 – Laser Sensor

Sort

Color Sorting QC50 – Color Sensor

Model SortingEZ-ARRAY™ – Measuring Light Screen

Leading Edge PositionWORLD-BEAM® Q12LP

Stamped Part SortingPresencePLUS® PROII

Position and Orientation

Part In PlaceLT3 – Laser Sensor

Leading Edge DetectionWORLD-BEAM® QS18LAF

Insert OrientationPresencePLUS® PROII

Cap OrientationPresencePLUS® P4 GEO

Measure and Gauge

Distance MeasurementQT50U – Ultrasonic Sensor

Height DetectionLT7 – Laser Sensor

Edge GuidingPresencePLUS® P4 EDGE

Position Gauging LT3 – Laser Sensor

Cable Replace and Process Monitorwith Wireless Network

End Effector SensingSureCross™ DX80

Rotary TablesSureCross™ DX80

Material HandlingSureCross™ DX80

Process MonitoringSureCross™ DX80

Process Status and Alarm

Operational StatusM18 – EZ-LIGHT™

Machine StatusK50L – EZ-LIGHT™

TL50 – EZ-LIGHT™ Sensor EmulatorT30 – EZ-LIGHT™

Pick-to-Light

Part PickPVD – EZ-LIGHT™

Part PickVTB – EZ-LIGHT™

Part PickK50FF – EZ-LIGHT™

Part PickK50FF – EZ-LIGHT™

Operator Guide

Part-in-PlaceK50LP – EZ-LIGHT™

Andon InitiationVTB – EZ-LIGHT™

Part-in-PlaceK50L Sensor Emulator – EZ-LIGHT™

Sequencing K50PB – EZ-LIGHT™

Operator Safety

Entry-Exit MutingEZ-SCREEN® Grid

Door Interlock SI-HG80 Hinge Switch

Paint Cell Guarding PICO-GUARD™ Grid

Machine Guarding Safety interface Modules

Operator Safety

Machine StopRP-LS42 Rope Pull

Guard LockingSI-LS42

Two-Hand ControlAT-GM and STB

Press Safety EZ-SCREEN®

Operator Safety for Explosive Areas

Work Cell SolutionsPICO-GUARD™

Perimeter GuardingPICO-GUARD™ Point

Door InterlockPICO-GUARD™ Switch

Door InterlockPICO-GUARD™ HD Switch

Unique Banner Solutions

Products modified for automotive with PUR pigtail QDs

Mounting solutions and protective brackets Connectivity – I/O module compatible Customer specific products

High-Current Slot SensorSLM Series

Weld Tip Inspection with Air PurgeR55F with Fiber Optic