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Our energy for your success
Accumulatorenwerke HOPPECKE
Carl Zoellner & Sohn GmbH
Bontkirchener Straße 1
D-59929 Brilon-Hoppecke
www.hoppecke.comMotive Power
SystemsReserve Power
SystemsSpecial Power
SystemsService
Presented byWigianto BudiawanSales Manager for Indonesia
Milestones
2008 Company awarded a distinction as a “TOP 100-Innovator”
2007 Founding of the HOPPECKE Service Company
2006 Opening of a plant in Wuhan, China
2005 Introduction of low-maintenance lead batteries for usage in high
current systems and of trak® power premium charge charging devices
2004 Introduction of FNC® cells for stationary applications
2003 Introduction onto the market of trak® bloc for minor traction
applications and power.com for stationary applications
2002 Introduction onto the market of the traction battery system trak® eco
2001 Founding of HOPPECKE Technologies
2000 The “Vlies-Technologie” is awarded a prize for innovation
Dr. Marc ZoellnerManaging Director till 2003
Claus ZoellnerSince 2003 Chairman of the
Company Presentation 2
2000 The “Vlies-Technologie” is awarded a prize for innovation
1999 Distribution company and battery assembly in Shanghai, China
1998 Start of Production for FNC®-A, nickel-technology batteries for
railway, FTS and stationary applications
1997 Founding of HOPPECKE Batterie Systeme GmbH
1994 All plants awarded quality certificates in accordance with DIN ISO 9001
1993 Introduction of the traction battery trak® air with electrolyte circulates
1987 Development of lead industrial batteries with solid electrolyte
1984 Production of LSC-Lithium primary batteries
1983 Production of alkaline special batteries with fi bre structure (FNC®)
1976 Construction of a smeltery for lead recycling in Brilon
1971 Introduction of AquaGen® recombiners
1927 Company founded by Carl Zoellner
Since 2003 Chairman of the
Advisory Board,
Managing Director till 2003
Ernst ZoellnerManaging director till 1967
Carl ZoellnerFounder of the company
Managing director till 1943
HOPPECKEBatterien
Group Structure
HOPPECKEWuhan
HOPPECKETechnologies
HOPPECKEService
HOPPECKEMetallhütte
HOPPECKEInternational
HOPPECKE Batterie
Holding Accumulatorenwerke HOPPECKE
Company Presentation 3
Batterien
Brilon, D
Lead-acid-
battery systems
� R&D
� Production
� Vertrieb
� Recycling of
lead-acid
industrial
battery systems
Wuhan
Wuhan, CN
Lead-acid-
battery systems
�Production
�Sales
Technologies
Zwickau, D
Chargers & new
battery techno-
logies
�R&D
�Production
� Advanced
Battery Group
Service
Brilon, D
Service
�Service for
batteries and
chargers
�Safety checks
�System advices
�On-site trainings
Metallhütte(Smelter)
Brilon, D
Recycling
�Recycling of
lead-acid
batteries in our
own smelter
International
Subsidiaries,
worldwide
�Production
�Sales
�Service
Batterie Systeme
Brilon, D
Akaline
battery systems
�R&D
�Production
�Sales
�Recycling
of alkaline
industrial
battery systems
Group Turnover & Employee Development
150
200
250
300
350
400
Tu
rno
ve
r (i
n M
€)
600
800
1.000
1.200
1.400
1.600
Em
plo
ye
es
Company Presentation 4
0
50
100
150
97 98 99 00 02 03 04 05 06 07 08 FC
09Financial Year
0
200
400
600
Motive Power Systems Reserve Power Systems Special Power Systems Service
Battery for Solar Applications
Lead Acid - Vented
Company Presentation 5
Lead Acid - Vented
• vented single cells in accordance to DIN 40736 part 1
• design life 20 years
• positive tubular plate
• negative flat plate
• electrolyte: fluid, 1.24 kg /l acid gravity
VVented battery OPzSented battery OPzS
OPzS Solar
• electrolyte: fluid, 1.24 kg /l acid gravity
• excellent cycle behaviour
• long life time caused by the tubular plate
design
• PSOC ( Partial State of Charge )
Recombinator
HOPPECKE
Only battery supplier who has developed and patented an AquaGen Plug ®. Plug provides a nearly maintenance free GroE battery.
Two types D30 and D48 – depends on cell capacity.
AQUA-GEN
- Must not be filled with electrolyte or water.
- Can be used for all Hoppecke lead acid battery.
- Inside the vent plug is a porous ceramic plug.
- Pearls of water appearing on the inside of the vent
plug casing show that the vent plug is operating
normally.
HOW IT WORKS
The gases reaches the actual recombinator through
AQUA-GEN Vent Plug
an absorber. This is a catalyts in which the controlled
conversion of hydrogen and oxygen to water takes
place. The catalyts is made of precious metal.
Efficiency of this conversion is max. 98,
i.e : 98 of hydrogen/oxygen gas mixture generated
during charging is converted to water.
Aquagen Application
Company Presentation 9
Battery for Solar Applications
Lead Acid – Sealed ( VRLA )
Company Presentation 10
Lead Acid – Sealed ( VRLA )
• valve regulated single cell in accordance to DIN 40742
• electrolyte: fixed as gel with SiO2
• positive tubular plate
• negative flat plate
• good cycle behaviour
Valve regulated / sealed battery OPzVValve regulated / sealed battery OPzV
OPzV Solar
• good cycle behaviour
• horizontal position (Option) up to 1500 Ah
possible
• flame retardant UL 94 VO containers (option)
possible
• PSOC ( Partial State of Charge )
• valve regulated / sealed bloc battery in accordance to DIN 40744
• positive tubular plate
12 V 1 OPzV 50 – 6 V 6 OPzV 300 (50 Ah plate)
• negative flat plate
VLRA battery power.bloc OPzVVLRA battery power.bloc OPzV
Power.bloc OPzV
• electrolyte: fixed as gel with SiO2
• good cycle behaviour
• horizontal position possible
• integrated handles for easy installation
• easy to clean surface
• PSOC ( Partial State of Charge )
• valve regulated / sealed bloc battery
• classification EUROBAT long life (15 years)
• 12 V Solar Bloc 50 Ah - 12 V Solar Bloc 150 Ah
• positive and negative flat plate
• electrolyte: acid fixed with glass fibre matt
(AGM)
• very good high current behaviour and long
VRLA Battery Solar BlocVRLA Battery Solar Bloc
Power.com SB
• very good high current behaviour and long
life time
• horizontal position possible
• integrated handles for easy installation
• easy to clean surface
•PSOC ( Partial State of Charge )
PSOC ( Partial State of Charge )
100%
DOD
Company Presentation 14
50%
Number of Cycles
Battery for Solar Applications
FNC – Fibre NiCd
Company Presentation 15
FNC – Fibre NiCd
Fiber Nickel Cadmium Battery
Hoppecke FNC Battery
•• Fiber Nickel Cadmium (FNC) DesignFiber Nickel Cadmium (FNC) Design•• 20 to 25 years design life battery20 to 25 years design life battery•• Very good high rate dischargeVery good high rate discharge•• Suitable for installation in a highSuitable for installation in a high
temperature roomtemperature room•• Deep discharge Deep discharge –– 2500 cycles2500 cycles•• No problem to over charging and overNo problem to over charging and over•• No problem to over charging and overNo problem to over charging and overdischargedischarge
Battery for Solar Application
Hoppecke Solution
Company Presentation 18
Hoppecke Solution
HOPPECKE – Solution
� Available Battery Technology
� Alternative Power Solution To PLN
� Renewable Energy Options
� Remote Site Monitoring
� How To Increase Battery Life
HOPPECKE Batterien GmbH & Co. KG 19
� How To Increase Battery Life
HYBRID SOLAR SOLUTION
OPTION 1
A TYPICAL HYBRID SOLAR SITE SETUP
HOPPECKE Batterien GmbH & Co. KG 20
HOPPECKE - Partner of indusTowersReferences
HOPPECKE batteries have been used in
solar systems worldwide for many years.
� Example Saudi Telecom 14.000 KW BTS side
� About 50 sites with Hoppecke OPzS
� most of them 4.000Ah - 48 V Systems redundant
from 2 x 24 cells x 16 OPzS 2000
HOPPECKE Batterien GmbH & Co. KG 21
HOPPECKE - Partner of indusTowersReferences
System requirements� Total max power: 2200 W
� Only photovoltaic power source� Back-up time up to 5 days� Discharge level DoD between 9 and 12 %
HOPPECKE Batterien GmbH & Co. KG 22
Battery room underground shelter – max temp. approx 30C
HOPPECKE - Partner of indus Towers
HOPPECKE Batterien GmbH & Co. KG 23
Solar Farm in SABAH
Company Presentation 24
Solar Farm in SABAH
Company Presentation 25
Solar Farm in SABAH
Company Presentation 26
Our Another Reference
Company Presentation 27
Our Partners
SMA CHARGER ; INVERTER ;
Company Presentation 28
Our Partners
SOLAR LOG
Company Presentation 29
Our Partners
SOLAR LOG
Company Presentation 30
HYBRID CHARGED/DISCHARGED SOLUTION
OPTION 2
DC DC DC DC
AC AC AC AC
DC LOADDC LOADDC LOADDC LOAD
GENSETGENSETGENSETGENSET
RECTIFIER SYSTEM RECTIFIER SYSTEM RECTIFIER SYSTEM RECTIFIER SYSTEM
HYBRID CHARGED & DISCHARGED SITE SETUP
HOPPECKE Batterien GmbH & Co. KG 31
2G/2.5G/3G 2G/2.5G/3G 2G/2.5G/3G 2G/2.5G/3G
RBS RBS RBS RBS
CHARGE CHARGE CHARGE CHARGE
CONTROLLERCONTROLLERCONTROLLERCONTROLLER
OPzV BATTERY BANKSOPzV BATTERY BANKSOPzV BATTERY BANKSOPzV BATTERY BANKS
CIRCUIT BREAKERS CIRCUIT BREAKERS CIRCUIT BREAKERS CIRCUIT BREAKERS
DIESELDIESELDIESELDIESEL
CDC SITE EXAMPLE - EXCELCOMINDO
HOPPECKE Batterien GmbH & Co. KG 32
ADVANTAGE OF HYBRID CDC SOLUTION
� Fast Deployment Into Remote Sites Not Relying on PLN Service
� Timely “On-Air” Service
� Predictable Operation & Maintenance Cost
� Green Solution
HOPPECKE Batterien GmbH & Co. KG 33
� Hoppecke supplied more than 15.000 pcs
In-Spector®: Insight from Inside
HOPPECKE In-Spector® - System Overview:
Customer
HOPPECKE Service
Internet / ISDN / Analog / GSM
LAN
HOPPECKE Batterien GmbH & Co. KG 3426-7-12 34
Reserve Power System m
U U U UBattery
Reserve Power System n
U U U UBattery
LAN
In-Spector®
central module n
In-Spector®
central module m
In-Spector®: Monitoring - References
HOPPECKE Batterien GmbH & Co. KG 3526-7-12 35
In-Spector®: Insight from Inside
� Permanent Online Monitoring
� Assurance even between maintenance intervals
� Early failure recognition
� Preventive measures
� Service efforts as needed
You gain from the HOPPECKE Know-how :
HOPPECKE Batterien GmbH & Co. KG 3626-7-12 36
� Cost reduction
� Short reaction times
� Increased security
Add further components and make
HOPPECKE In-Spector® to an integrated system.
Thank you . . .
Thank youfor your
Company Presentation 37
for your
attention!
www.hoppecke.com80 Years HOPPECKE – Anniversary Celebration 2007