Selection guide TeSys motor starters - open version Schneider Electric Selection guide TeSys motor...
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Transcript of Selection guide TeSys motor starters - open version Schneider Electric Selection guide TeSys motor...
0262Q-EN_Ver1.1.fm/2 Schneider Electric
Selection guide TeSys motor starters - open version 0
Selectable overload class
Detection of overtorque, no-load running, long starting timesEarth fault protection (equipment protection only)
Protection against phase imbalanceProtection against phase loss
Fault differentiation With contact block
Reset on thermal overload Manual or automatic
Manual Manual or automatic Manual
Alarms (thermal overload, overcurrent, ...)
Indication of motor load
Protection function parameter entry"Log" function, monitoring
Remote motor starter status and commands via serial or parallel link
Motor starter management via serial link (status, commands, selection and parameter entry for alarms, log, monitoring)
Modbus port built-in
Isolation function
Protection against overloads and short-circuits
Power at 400 V With circuit-breaker 0.06…75 kW 30…450 kW 0.06…450 kW 0.06…110 kWWith fuses 0.06…75 kW 30…450 kW 0.06…450 kW
Magnetic circuit-breaker or fuses
Magnetic circuit-breakeror fuses
Magnetic circuit-breakeror fuses
Thermal magnetic circuit-breaker
Contactor Contactor Contactor Contactor
Thermal overload relay
Electronic thermal overload relay
Multifunction protection relay
Function performed Function not performed
24621-EN_Ver1.1.fm/2 Schneider Electric
Curves TeSys motor starters - open version 0
Model U starter-controllers
Tripping curves for control units LUCA, LUCB, LUCDAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.
1 LUCD, 3 poles from cold state, class 20.2 LUCA, LUCB, 3 poles from cold state, class 10.3 LUCA, LUCB, LUCD, 3 poles from hot state.
Tripping curves for control units LUCCAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.
1 LUCC, single-phase, cold state.2 LUCC, single-phase, hot state.
10,1
1
10
100
1000
102 3 4 5 6 7 8 12 20 3014
1
3
2
Tim
e (s
)
x the setting current (Ir)
1 102 3 4 5 6 7 8 12 20 30140,1
1
10
100
1000
2
1
Tim
e (s
)
x the setting current (Ir)
References : page 24614/3
24621-EN_Ver1.1.fm/3Schneider Electric
Curves (continued) TeSys motor starters - open version 0
Model U starter-controllers
Tripping curves for control units LUCMCold state curvesAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %.
10,1
1
10
100
1000
1011
2 3 4 5 6 7 8 9 1213 15 17 19
2014 16 18
10000
30
x the setting current (Ir)
Tim
e (s
)
Class 30Class 25Class 20Class 15Class 10Class 5
References : page 24614/4
24621-EN_Ver1.1.fm/4 Schneider Electric
Curves (continued) TeSys motor starters - open version 0
Model U starter-controllers
Tripping curves for control units LUCMHot state curvesAverage operating times at 20 °C according to multiples of the setting current, tolerance : ± 20 %
10,1
1
10
100
1000
1011
2 3 4 5 6 7 8 9 1213 15 17 19
2014 16 18
10000
30
x the setting current (Ir)
Tim
e (s
)
Class 30Class 25Class 20Class 15Class 10Class 5
References : page 24614/4
24621-EN_Ver1.1.fm/5Schneider Electric
Curves (continued) TeSys motor starters - open version 0
Model U starter-controllers
Current limitation on short-circuitUe = 460 V
1 Maximum peak current2 32 A power base3 12 A power base
Thermal limit on short-circuitUe = 460 V
1 32 A power base2 12 A power base
10,1
1
10
100
12 0,4 0,6 0,8 102 3 4 6 8 10020 30 40 60 80
1
2
3
Max
imum
pea
k cu
rren
t (kA
)
Prospective Isc (kA)
10,1
1
10
100
12 0,4 0,6 0,8 102 3 4 6 8 10020 30 40 60 80
1
2
Sum
of I
²dt (
kA)
Prospective Isc (kA)
References : pages 24611/2 to 24614/4
24622_Ver1.00-EN.fm/2 Schneider Electric
Selection guide TeSys motor starters - open version 0
Model U starter-controllers
U s e i n cat eg o ry A C - 41
Us e i n cat eg o ry A C - 43Ue ≤ 4 4 0 V Ue = 6 9 0 V
21 3 4 5 6 7 8 9 10 12 32 400,5
0,6
0,8
1
2
3
5
4
6
8
10
LUB
12
LUB
32
Mill
ion
sof
oper
atin
gcy
cle
s
Current broken in A
21 3 4 5 6 7 8 9 10 12 32 400,5
0,6
0,8
1
2
4
5
3
6
8
10
LUB
12
LUB
32
0,55
0,75
1,5
2,2
4
5,5
7,5
230 V
400 V
0,75
0,55
1,5
2,2
4 5,5
7,5
11 15
kW
1,5
2,2
5,5
7,5
11 15
440 VkW
kW
0,55
0,75
Mill
ions
ofo
pera
ting
cycl
es
Current broken in A21 3 4 5 6 7 8 9 2110 12 32 40
0,5
0,6
0,8
1
2
4
3
5
6
8
10LU
B 1
2
LUB
32
Mill
ions
ofo
pera
ting
cycl
es
Current broken in A
References :pages 24611/2 to 24614/4
24622_Ver1.00-EN.fm/3Schneider Electric
Selection guide TeSys motor starters - open version 0
Model U starter-controllers
U s e in c at eg o ry A C - 44U e ≤ 4 4 0 V Ue = 6 9 0 V
21 3 5 10 20 1003017080
666040
50 200
0,1
0,2
0,4
0,3
0,50,6
0,81
0,01
0,02
0,04
0,03
0,050,06
0,08
LUB
12
LUB
32
Current broken in A
Mill
ions
ofo
pera
ting
cycl
es
21 3 5 10 20 100301268054
6040
50 200
0,1
0,2
0,4
0,3
0,50,6
0,81
0,01
0,02
0,04
0,03
0,050,06
0,08
LUB
12
LUB
32
Current broken in A
Mill
ions
ofo
pera
ting
cycl
es
References :pages 24611/2 to 24614/4
24630-EN_Ver1.1.fm/2 Schneider Electric
Dimensions TeSys motor starters - open version 0
Model U starter-controllers
Starter-controllersNon-reversing Reversing
Rail mounting Screw fixing Rail mounting Screw fixing
Minimum electrical clearance : X1 = 35 mm for Ue = 440 V and 50 mm for Ue = 690 V,X2 = 0(1) Maximum depth (with Modbus communication module)Reverser block for mounting separately from power base
Rail mounting Screw fixing
Sets of busbars and plug-in power socketsGV2 G445 and GV2 G454 GV2 Gppp with terminal block GV1 G09 GV2 G245 and G254
IGV2 G245 (2 x 45) 89GV2 G254 (2 x 54) 98
I P GV2 G554 GV2 G345 and G354GV2 G445 (2 x 45) 179 45GV2 G454 (2 x 54) 206 54
aNumber of tap-offs 5 6 7 8 IGV2 G445 (2 x 45) 224 269 314 359 GV2 G345 (2 x 45) 134GV2 G454 (2 x 54) 260 314 368 422 GV2 G354 (2 x 54) 152
AK5 JB144 AK5 PC13, PC33, PC33L
126
135 (1)
154
X1
X1 45
X2
X2
126
135 (1)
30 Ø4
163
224
45
125 23
3
29 Ø4
45113
115
113 36
104
Ø4
95
l
a
18
pGV1 G09
30
l
260 l
79
82
30
4581
438
452
45,5
35,538
24630-EN_Ver1.1.fm/3Schneider Electric
Dimensions TeSys motor starters - open version 0
Model U starter-controllers
Limiter-disconnector LUA LB1Disconnector LUA LB10
Current limiter LA9 LB920
(1) Maximum depth (with Modbus communication module).Current limiter GV1 L3
(1) Maximum depth (with Modbus communication module).Door interlock mechanismsLU9 AP00 Door cut-out
Addressing consolesXZ MC11 ASI TERV2
Modbus splitter box LU9 CG3Splitter box LU9 G02
135 (1) 45
9315
4
6
53,5
146
2ØM4
103
115
51
135 (1) 45
4015
4
= =
==
54
54
508 11,5 8
55
230
ÿ7
3080
209
195
84 35
111 45
154
30Ø4111
163
24640-EN_Ver2.1.fm/2 Schneider Electric
Schemes TeSys motor starters - open version 0
Model U starter-controllers
Starter-controllers, 12 or 32 AWith standard, advanced or multifunction control unitNon-reversing Reversing
With control unit LUCC or LUCMConnection of a single-phase motor
Control terminal block
Reverser blocksLU2M LU6M
Control terminal blocks
With pre-wired connector LU9M RC
Control terminal block Basic scheme
S1 Start next stageS2 Electrical interlockingS3 Maintaining contactB1 Maintain forward runningB3 Maintain reverse runningA1 Pulse forward runningA2 CommonA3 Pulse reverse running(1) Electronically operated bistable
electromagnet.
Add-on contact blocks Add-on contact modulesLUA1 D11 LUA1 C11 LUA1 C20 LUFN 20 LUFN 11 LUFN 02
13/N
O
14/N
O
21/N
C
22/N
C
2/T
1
4/T
2
6/T
3
A1
A2
1/L1
3/L2
5/L3
Control Unit
84 8281
2/T
1
4/T
2
6/T
3
2/T
1
4/T
2
6/T
3
A3
B3
A1
B1
A2
1/L1
3/L2
5/L3
Control Unit
Pre-wired
Reverser
13/N
O
14/N
O
21/N
C
22/N
C
2 4 6
A1
A2
1 3 5
L1 L2
M
U V
Control Unit
A3
B3
A1
B1
A2
LU2B Reverser Motor Controller
1/L1
3/L2
5/L3
A3
2/T
1
4/T
2
6/T
3
B3
A1
S1
S2
S3
B1
A2 84 8281
Reverser
S1
S2
S3
A3
B3
A1
B1
A2
LU6M Reverser Block
S1
S2
S3
LU6M
LU9M RC
Reverser Block
Pre-wired coil
A3
B3
A1
B1
A2
LU2M Reverser Motor ControllerLU6M
A1
A3
A2
S1
22
A2
A1
21
1413
S3
B1
B3
S2
(1)
Rev
erse
Forw
ard
Rev
erse
Forw
ard
53/NO 54/NO
95/NC 96/NC
17/NO 18/NO
95/NC 96/NC
17/NO 18/NO
97/NO 98/NO
33/NO 34/NO
43/NO 44/NO 31/NC 32/NC
43/NO 44/NO 31/NC 32/NC
41/NC 42/NC
24640-EN_Ver2.1.fm/3Schneider Electric
Schemes (continued) TeSys motor starters - open version 0
Model U starter-controllers
Control unitsStandard control unit LUCA : Advanced control unit (LUCB, LUCC, LUCD) :
Basic scheme
1 and 2Trips3 and 4Electromagnet5 Power base rating6 N/C
Basic scheme
1 and 2Trips3 and 4Electromagnet5 Power base rating6 N/C7 Weight8 Thermal status/Set9 Reset mode/Reset10 (lm/Ir)11 Vc2 12 Vc1
Multifunction control unit LUCMControl terminal block
Basic scheme
1 and 2Trips3 and 4Electromagnet5 Power base rating6 N/C7 Weight8 N/C9 Weight10 (lm/Ir)11 Rx/Tx 12 Vc1
A1
A2
LUCA
1 2 3 4
tr
5 6
SensorL1
SensorL2
SensorL3
Power Base Interface
ControlA.S.I.C.
Supply and Detection of
start sequence
Thermal overload memory
A1
7 8 9 10 11 12
1 2 3 4 5 6
A2
LUCp
tr
SensorL1
SensorL2
SensorL3
Power Base Interface
ControlA.S.I.C.
Supply and Detection of
start sequence
Thermal over-load memory
Interface Module
Test
654
D(B
)D
(A)
GN
D
854
LUCM
24 V Aux
Multifunction Control Unit
A1
7 8 9 10 11 12
1 2 3 4 5 6
A2
LUCM
D(B) D(A) GND
ESC ENT
RS485458
RJ45
SensorL1
SensorL2
SensorL3
Power Base Interface
ControlA.S.I.C.
Supply and detection of
start sequence
Thermal overload memory
Interface Module
Display and Parameter Entry
Supply
24 V Aux
24640-EN_Ver2.1.fm/4 Schneider Electric
Schemes (continued) TeSys motor starters - open version 0
Model U starter-controllers
Function modulesAlarmLUF W10
Basic scheme
Indication of motor loadLUFV 1 LUFV 20-10 V output 4-20 mA output
Basic scheme
Load > at 10 k� 1 mA max
Basic scheme
100 � < load < 500 � c 30 V max and 40 mA min
07 08
LUFW 10 Alarms Module
07 08
LUFW 10
Advanced Control Unit or Multifunction Control Unit
Input interface Supply
Bistable Relay
LED
0...10 V
NC
LUFV 1 Analogue output Module
4...20 mANC
LUFV 2
24 V Aux
Analogue output Module
24 V Aux
LUFV 1
0...10 V
Input interface Supply
Advanced Control Unit or Multifunction Control Unit
µP - Analogue/Digital converter
Insulation
Digital/Analogue converter
LUFV 2
4...20 mA c 24 V
Input interface Supply
Advanced Control Unit or Multifunction Control Unit
µP - Analogue/Digital converter
Insulation
Digital/Analogue converter
Voltage/Current converter
24640-EN_Ver2.1.fm/5Schneider Electric
Schemes (continued) TeSys motor starters - open version 0
Model U starter-controllers
Communication modulesCommunication module ASIL UFC5 Modbus communication module LULCWithout pre-wired coil connection Without pre-wired coil connection
With pre-wired coil connection LU9B N11C With pre-wired coil connection LU9B N11C
With pre-wired coil connection LU9M RC With pre-wired coil connection LU9M RC
Basic scheme
Basic scheme
Com
OA
1
OA
3 AS-i
ASILUF C5 AS-i Module
Com
OA
1
Com
LO1
OA
3
654
D(B
)D
(A)
GN
D
854
LUL C031
24 V Aux
Modbus Module
AS-i
ASILUF C5
LU9B N11C
AS-i Module
Pre-wired coil Com
LO1
654
D(B
)D
(A)
GN
D
854
LUL C031
LU9B N11C24 V Aux
Modbus Module
Pre-wired coil
AS-i
ASILUF C5
LU9M RC
AS-i Module
Pre-wired coil Com
LO1
54
D(B
)D
(A)
GN
D
854
LUL C031
LU9M RC
24 V Aux
Modbus Module
Pre-wired coil
c 24 V
ASILUF C5
Com
OA
1
OA
3 AS-i
A2SIOutput Interface
Ready-Fault-PoleLED
LULC 031
Com
Com
OA
1
OA
3
LO1
D(B)
D(A)
GNDRS485
AL1
AL2
4
5
8
ModbusRJ45
Output InterfaceSupply
24 V Aux
Address
Input interface
Advanced Control Unit or Multifunction Control Unit
Ready-Fault-PoleLED
24640-EN_Ver2.1.fm/6 Schneider Electric
Schemes (continued) TeSys motor starters - open version 0
Model U starter-controllers
Communication modules (continued)Parallel wiring moduleWithout pre-wired coil connection Parallel wiring splitter box LU9 G02
With pre-wired coil connection LU9B N11C
With pre-wired coil connection LU9M RC
Basic scheme
1 Forward running2 Reverse running3 Output common4 Selector in position5 Pole state6 Reserved7 Fault8 Input common
(1) 20-way HE10 input connector(2) 20-way HE10 output connector
GatewaysLUF P1 LUF P7 LUF P9
87654321Com
OA
1
OA
3
LUF C00
Link // RJ45
Parallel bus Module
LU9 G02
c 24 V
Com
Com
12
34
56
78
910
1112
1314
1516
1718
1920
12
34
56
78
910
1112
1314
1516
1718
1920
(1)
12
34
56
78
(2)
RJ 45
X1
X2
X3
X4
X5
X6
X7
X8
X10
X9
RJ 45
RJ 45
RJ 45
RJ 45
RJ 45
RJ 45
12
34
56
78
RJ 45
Forward runningReverse runningOutput common
N/CPole state
N/CFault
Input commonFault X1Fault X2Fault X3Fault X4Fault X5Fault X6Fault X7Fault X8Pole state X1Pole state X2Pole state X3Pole state X4Pole state X5Pole state X6Pole state X7Pole state X8+ 24 V Aux- 24 V Aux+ 24 V Aux- 24 V Aux
Forward running X1Forward running X2Forward running X3Forward running X4Forward running X5Forward running X6Forward running X7Forward running X8Reverse running X1Reverse running X2Reverse running X3Reverse running X4N/CN/CN/CN/C+ c 24 V- c 24 V+ c 24 V- c 24 V
Forward runningN/C
Output commonN/C
Pole stateN/C
FaultInput common
Out
puts
Inpu
ts
24 V Aux
87654321
LUF C00
LU9B N11C Link // RJ45
Parallel bus Module
Pre-wired coil
87654321
LUF C00
LU9M RC Link // RJ45
Parallel bus Module
Pre-wired coil
Com
OA
3
OA
1
87654321
LUF C00
RJ45
PolesReady-Fault
87654321
LUF P1
X2 Fip I/O
54
D(B
)D
(A)
GN
D
8549
X1
Fip I/O - Modbus gateway
24 V Aux
87654321
LUF P7
X2 Profibus
54
D(B
)D
(A)
GN
D
8549
X1
Profibus - Modbus gateway
24 V Aux
54321
LUF P9
X2 DeviceNet
54
D(B
)D
(A)
GN
D
854
X1
DeviceNet - Modbus gateway
24 V Aux
24640-EN_Ver2.1.fm/7Schneider Electric
TeSys motor starters - open version 0
Model U starter-controllers
Data accessible
Data profile under AS-iControl unit present in the product Standard Advanced MultifunctionStatus D0 Ready (available)
D1 Poles closed (running)Commands D0 Forward running
D1 Reverse running
Register addresses accessible under ModbusControl unit present in the product Standard Advanced MultifunctionIdentification Register 0�Register 99 Words�Bits Commercial reference, serial number, software versionLog Register 100�Register 450 Words�Bits Fault log, Operating log, Log of last 5 trips
Status Register 451�Register 464 Words�Bits Alarm signalling (bits), Fault signalling (bits)Values Register 465�Register 471 Words Irms phase 1, phase 2, phase 3. Motor load, thermal status
Earth leakage current. Phase imbalance and phase failure
Register 472�Register 599 Words�Bits ReservedConfiguration Register 600�Register 699 Words�Bits Protection and alarm thresholds, fallback mode and reset mode
Commands Register 700�Register 714 Words�Bits Commands
Status and values
Register 452 Bit 0 Short-circuit faultBit 1 Overcurrent faultBit 2 Thermal overload fault
Register 455 Bit 0 Ready (available)Bit 1 Poles closedBit 2 FaultBit 3 AlarmsBit 4 ReservedBit 5 Reset not enabledBit 6 ReservedBit 7 Motor runningBit 8 Motor current % (bit 0)Bit 9 Motor current % (bit 1)Bit 10 Motor current % (bit 2)Bit 11 Motor current % (bit 3)Bit 12 Motor current % (bit 4)Bit 13 Motor current % (bit 5)Bit 14 ReservedBit 15 Motor starting
Register 461 Bit 3 Thermal overload alarmRegister 465 Word Thermal status valueRegister 466 Word Motor load value (Im/Ir)
Configuration Register 602 Bit 0 Manual reset on thermal overload faultBit 1 Remote reset on thermal overload faultBit 2 Automatic reset on thermal overload fault
Register 682 Bit 0 Fallback mode validationBit 1 Outputs OA1 and OA3 unchangedBit 2 Outputs OA1 and OA3 forced to 0Bit 3 ReservedBit 4 Outputs OA1 forced to 1 and OA3 unchangedBit 5 Outputs OA3 forced to 1 and OA1 unchanged
Commands Register 700 Bit 0 Output LO1commandRegister 704 Bit 0 OA1 output command
Bit 1 OA3 output commandBit 2 ReservedBit 3 ResetBit 4 ReservedBit 5 Trip testBit 6�15 Reserved
24641-EN_Ver1.1.fm/2 Schneider Electric
Recommended application schemes
TeSys motor starters - open version 0
Model U starter-controllersNon-reversing
Non-reversing starter-controllers LUB
2-wire control via 2-position switch 3-wire control, pulsed start with maintaining contact
Connection of a motor load indicator module LUFV 2
1/L1
3/L2
5/L3
2/T
1
4/T
2
6/T
3
M3
U1
V1
W1
Control Unit
A2A1
RunningStop
A2A1
13 14
4...20 mA
NC
LUFV 2 Analogue output Module
24 V Aux24 V Aux
24641-EN_Ver1.1.fm/3Schneider Electric
Recommended application schemes (continued)
TeSys motor starters - open version 0
Model U starter-controllersNon-reversing
Non-reversing starter controllers LUB (continued)Control via communication module ASIL UFC5Without pre-wired coil connectionWith emergency stop
Without pre-wired coil connectionWith emergency stop and local control
With pre-wired coil connection LU9B N11CWith emergency stop
Without pre-wired coil connectionWith general emergency stop, local emergency stop and local control
Control via Modbus communication module LULC 031Without pre-wired coil connectionWith emergency stop and multifunction control unit LUCM
Without pre-wired coil connectionWith emergency stop
A1A2
Com
OA
1
OA
3
AS-i
Bus AS-i
ASILUF C5 AS-i Module
A1A2
Com
OA
1
OA
3
AS-i
Bus AS-i
ASILUF C5 AS-i Module
Adju
stm
ent
Nor
mal
AS-i
Bus AS-i
ASILUF C5 AS-i Module
LU9B N11CPre wired coil
A1A2
Com
OA
1
OA
3
AS-i
Bus AS-i
ASILUF C5
Localemergency stop
Generalemergency stop
Adju
stm
ent
Nor
mal
AS-I Module
A1A2
Com
OA
1
OA
3
AS-i
Bus AS-i
654
D(B
)D
(A)
GN
D
854
RJ45
Bus Modbus RS 485
ASILUF C5
LUCM
AS-i Module
Multifunction Control Unit
24 V Aux
A1A2
Com
OA
1
Com
LO1
OA
3
654
D(B
)D
(A)
GN
D
854
Modbus
LULC 031 Modbus Module
24 V Aux
24641-EN_Ver1.1.fm/4 Schneider Electric
Recommended application schemes (continued)
TeSys motor starters - open version 0
Model U starter-controllersReversing
Reversing starter-controllers LUB2-wire control via 3-position switch
3-wire control, pulsed start with maintaining contact
Control via communication module ASIL UFC5 3-wire control, pulsed start with maintaining contact and limit switchesWith pre-wired coil connection LU9M RCWith emergency stop and multifunction control unit LUCM
Control via communication module ASIL UFC5 Control via Modbus communication module LULC 031Without pre-wired coil connectionWith emergency stop and running direction pilot lights and limit switches
Without pre-wired coil connectionWith emergency stop and local control
2/T
1
4/T
2
6/T
3
2/T
1
4/T
2
6/T
3
U1
W1
V1
M 3
1/L1
3/L2
5/L3
Control Unit
A3
B3
A1
B1
A2
LU2B Reverser Motor Controller
Stopforward running
reverse running
A3
B3
A1
B1
A2
LU2B
Stopforward running
and reverse running
Reverser Motor Controller
Stop forward running
Stopreverse running
Start forward running
Start reverse running
AS-i
Bus AS-i
654
D(B
)D
(A)
GN
D
854
Bus Modbus RS 485
LUCM
ASILUF C5
24 V Aux
AS-i Module
Multifunction Control Unit
LU9M RCPre wired coil A
3
B3
A1
B1
A2
LU2B
Stop forward running
and reverse running
Reverser Motor Controller
Stopforward running
Stopreverse running
Start forward running
Start reverse running
Limit switch forward running
Limit switch reverse running
53 54 81 84
82
A3
B3
A1
B1
A2
Com
OA
1
OA
3 AS-i
Bus AS-i
LU2B ASILUF C5 AS-i ModuleReverserMotor
Controller
A3
B3
A1
B1
A2
Com
OA
1
Com
LO1
OA
3
654
D(B
)D
(A)
GN
D
854
Modbus
LU2B LULC 031 Modbus Module
24 V Aux
Adju
stm
ent
Nor
mal
Start reverse running
Start forward running
ReverserMotor
Controller
24641-EN_Ver1.1.fm/5Schneider Electric
Recommended application schemes (continued)
TeSys motor starters - open version 0
Model U starter-controllersReversing
Reversing starter-controllers LUB + LU6M
3-wire control, pulsed start with maintaining contact
2-wire control via 3-position switch
2/T
1
4/T
2
6/T
3
2/T
1
4/T
2
6/T
3
U1
W1
V1
M 3
1/L1
3/L2
5/L3
1/L1
3/L2
5/L3
Control Unit
A3
B3
A1
B1
A2
21 22
S1
S2
S3
13 14
A2A1
LU6M Reverser Block
Stop forward running and
reverse runningStop
forward running
Stopreverse running
Start forward running
Start reverse running
A3
B3
A1
B1
A2
21 22
S1
S2
S3
A2A1
LU6M Reverser Block
Stopforward running
reverse running
24614-EN_Ver2.0.fm/2 Schneider Electric
Selection guide TeSys motor starters - open version 0
Model U starter-controllersControl units
Function characteristicsControl units Standard Advanced Multifunction
LUCA LUCB LUCC LUCD LUCMThermal overload protectionOvercurrent protection 14.2 x the setting current 3 to 17 x the setting current
Short-circuit protection 14.2 x the max. current
Protection against phase loss
Protection against phase imbalanceEarth fault detection(equipment protection only)
Tripping class 10 10 20 5…30Motor type 3-phase Single-phase 3-phase Single-phase and 3-phase
Thermal overload test functionOvertorque
No-load runningLong starting times
Reset mode Manual Parameters can be setAutomatic or remote With function module or parameters can
be set via the bus with a communication module, see chart below.
Parameters can be set
Parameters can be set via the bus with a communication module (see below).
Alarm
Thermal overload alarm only with function module or communication module, see below.l
Possible for each type of fault. Indication on front panel of the control unit, via remote terminal, via PC or via PDA (1).
With communication modules to make use of these alarms via a bus, see below.
"Log" function Log of the last 5 trips. Number of starts, number of trips, number of operating hours.
"Monitoring" function Indication on front panel of the control unit via remote terminal, via PC or via PDA (1).
With function modules (2)
Thermal overload alarm With module LUF W
Fault differentiation and manual reset With module LUF DH20
Fault differentiation and automatic reset With module LUF DA10Indication of motor load (analogue) With module LUF V
With communication module or via Modbus port on control unit LUCM (2)
Starter status (ready, running, fault) With any communication module
Reset mode Parameters can be set via the bus
Alarm With module Modbus LUL C031(thermal overload alarm only).
With Modbus module LUL C031 and Modbus port on the control unit (alarm possible for all types of fault).Remote reset via the bus
Indication of motor load
Fault differentiationRemote programming and monitoring of all functions With Modbus module LUL C031 and
Modbus port on the control unit."Log" function"Monitoring" function
Built-in function Function provided with accessory
(1) PDA : Personal Digital Assistant.(2) Mounting possibilities: 1 function module or 1 communication module.
24614-EN_Ver2.0.fm/3Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersStandard and advanced control units
Description1 Extraction and locking handle2 Test button (on advanced control unit only)3 Ir adjustment dial4 Locking of settings by sealing the transparent cover5 Sealing of locking handle
Standard control unitsMaximum power ratings of standard 3-phase motors50/60 Hz
Setting range
Clip-in mounting on power baseRating
Reference to be completed by adding the voltage code (1)
Weight
400/ 415 V 500 V 690 VkW kW kW A A kg
0.09 – – 0.15…0.6 12 and 32 LUCA X6pp 0.135
0.25 – – 0.35…1.4 12 and 32 LUCA 1Xpp 0.1351.5 2.2 3 1.25…5 12 and 32 LUCA 05pp 0.135
5.5 5.5 9 3…12 12 and 32 LUCA 12pp 0.135
7.5 9 15 4.5…18 32 LUCA 18pp 0.13515 15 18.5 8…32 32 LUCA 32pp 0.135
Advanced control unitsPressing the Test button on the front panel simulates tripping on thermal overload.Class 10 for 3-phase motors
0.09 – – 0.15…0.6 12 and 32 LUCB X6pp 0.140
0.25 – – 0.35…1.4 12 and 32 LUCB 1Xpp 0.1401.5 2.2 3 1.25…5 12 and 32 LUCB 05pp 0.140
5.5 5.5 9 3…12 12 and 32 LUCB 12pp 0.140
7.5 9 15 4.5…18 32 LUCB 18pp 0.14015 15 18.5 8…32 32 LUCB 32pp 0.140
Class 10 for single-phase motors– – – 0.15…0.6 12 and 32 LUCC X6pp 0.140
0.09 – – 0.35…1.4 12 and 32 LUCC 1Xpp 0.140
0.55 – – 1.25…5 12 and 32 LUCC 05pp 0.1402.2 – – 3…12 12 and 32 LUCC 12pp 0.140
4 – – 4.5…18 32 LUCC 18pp 0.140
7.5 – – 8…32 32 LUCC 32pp 0.140
Class 20 for 3-phase motors0.09 – – 0.15…0.6 12 and 32 LUCD X6pp 0.1400.25 – – 0.35…1.4 12 and 32 LUCD 1Xpp 0.140
1.5 2.2 3 1.25…5 12 and 32 LUCD 05pp 0.140
5.5 5.5 9 3…12 12 and 32 LUCD 12pp 0.1407.5 9 15 4.5…18 32 LUCD 18pp 0.140
15 15 18.5 8…32 32 LUCD 32pp 0.140
(1) Standard control circuit voltages :
Volts 24 48…72 110…240c BL (2), (3) – –
a B – –
c or a – ES (4) FU(2) Voltage code to be used for a starter-controller with communication module.(3) d.c. voltage with maximum ripple of ± 10 %.(4) c : 48…72 V, a : 48 V.
5
1
2
34
530
655
LUCA ppppLUCB pppp
LUB p2 + LUCA pppp
5207
35
LUB p2 + LUCB pppp
5207
36
Characteristics : pages 24620/2 and 24620/5
Schemes :pages 24640/2 to 24640/5
24614-EN_Ver2.0.fm/4 Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersMultifunction control units
Description1 Extraction and locking handle2 Built-in display window (2 lines, 12 characters)3 4-button keypad4 c 24 V auxiliary power supply5 Modbus RS485 communication port. Connection by RJ45 connector.6 Sealing of locking handleThe display window 2 and keypad 3 allow :b in configuration mode: local configuration of protection functions and alarms,b in run mode: display of parameter values and events.The Modbus RTU communication port 5 is used to connect :b an operator terminal,b a PC,b a Personal Digital Assistant (PDA).
Multifunction control unitsParameter entry, monitoring of parameter values and consultation of logs are carried out :b either on the front panel, using the built-in display window/keypad,b or via an operator terminal,b or via a PC or a PDA with PowerSuite software,b or remotely, via a Modbus communication bus.Programming of the product via the keypad requires a c 24 V auxiliary power supply.Maximum power ratings of standard 3-phase motors50/60 Hz
Setting range
Clip-in mounting on power baseRating
Reference (1)
Weight
400/ 415 V 500 V 690 VkW kW kW A A kg
0.09 – – 0.15…0.6 12 and 32 LUCM X6BL 0.1750.25 – – 0.35…1.4 12 and 32 LUCM 1XBL 0.175
1.5 2.2 3 1.25…5 12 and 32 LUCM 05BL 0.175
5.5 5.5 9 3…12 12 and 32 LUCM 12BL 0.175
7.5 9 15 4.5…18 32 LUCM 18BL 0.175
15 15 18.5 8…32 32 LUCM 32BL 0.175
TeSys model U user's manual (2)
Application Language Reference Weightkg
On CD-Rom Multi-language (3) LU9 CD1 0.022
Operator terminalThis compact Magelis terminal enables the parameters of multifunction control unit LUCM to be read and modified. It is supplied pre-configured to provide dialogue with 8 model U starter-controllers (Modbus protocol, application pages and alarm pages loaded). Starter-controller alarm and fault management takes priority.Language Display window Supply voltage Reference Weight
kgMulti-language (3) 4 lines of 20 charactersc 24 V XBT NU400 r 0.150
Connecting cable (4)
Function Length Type Reference Weightkg
Connects terminal XBT NU400 to a multifunction control unit.
2.5 m SUB-D 25-way female - RJ45
XBT Z938 0.200
(1) Input voltage c 24 V with maximum ripple of ± 10 %.(2) The CD-Rom contains user's manuals for the AS-i and Modbus communication modules,
multifunction control units and gateway modules, as well as the gateway programming software.
(3) English, French, German, Italian, Spanish(4) If a terminal is used with several control units, this cable can be connected to a Modbus hub
or to T-junctions (see page 24616/3).
6
1
2
3
5
4
530
656
LUCM ppBL
LUB p2 + LUCM ppBL
520
737
XBT NU400
5213
35
Characteristics : pages 24620/2 and 24620/5
Schemes :pages 24640/2 to 24640/5
r Available 1st half of 2003.
24614-EN_Ver2.0.fm/5Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersFunction modules
Function modulesOutput Item Application Reference Weight
kg
Fault differentiation and manual resetThis module differentiates short-circuit and thermal overload faults.It includes a contact for each of these types of fault.It can only be used with an advanced control unit, from which it takes its power.
2 N/O with common point – a or c 24…250 V LUF DH20 r 0.060
Fault differentiation and automatic resetThis module signals a thermal overload fault. It includes an overload fault contact. Short-circuit signalling can be obtained by using an add-on fault signalling contact LUA1 (see page 24612/2).It can only be used with an advanced control unit, from which it takes its power.In the event of tripping on thermal overload, the control unit is forced to automatic reset mode. In the event of tripping on short-circuit, the control unit is forced to manual reset mode.
1 N/O – a or c 24…250 V LUF DA10 r 0.055
Thermal overload alarmThrough load shedding, this module makes it possible to avoid stoppages in operation due to overload tripping.Imminent thermal overload tripping is displayed as soon as the thermal state exceeds the threshold of 105 % (hysteresis = 5 %).Signalling is possible via an LED on the front panel of the module and externally by a N/O relay output.It can only be used with an advanced control unit, from which it takes its power.
1 N/O 1 a or c 24…250 V LUF W10 0.055
Indication of motor loadThis module provides a signal which is representative of the motor load status (I average/Ir).v I average = average value of the rms currents in the 3 phases,v Ir = value of the setting current.The value of the signal (depending on the module used : 0-10 V or 4-20 mA) corresponds to a load status of 0 to 200 %. (0 to 300 % for a single-phase load).It can be used with an advanced or multifunction control unit.The 0-10 V module (LUF V1) is powered by the control unit.The 4-20 mA module (LUF V2) requires a c 24 V external supply.
0 -10 V 2 – LUF V1 r 0.050
4 - 20 mA 2 – LUF V2 0.050
Other versions Application modules which allow the starter-controllers to provide preset logic functions and eliminate the need for additional auxiliary functions :b module dedicated to measuring,b module for non-reversing applications (e.g. : pumping, ventilation),b module for reversing applications (e.g. : mechanical handling).Please consult your Regional Sales Office.
2
1
12
3
100
200%
0 10 V20 mA4
LUB p2 + LUCB pppp + LUFW 10 or LUF Vp
521
299
5213
00
1 2.2 kW2 4 kW3 7.5 kW
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
r Available 2nd half of 2003.
60200-EN_Ver6.0.fm/2 Schneider Electric
Presentation 0PowerSuite advanced dialogue solutions
The PowerSuite advanced dialogue solutions can be used for Schneider Electric drives and starters. They enable communication with the product from a Pocket PC, a PC or a dedicated terminal.The solutions, with a Pocket PC or PC, enable files to be prepared for uploading to the drives and the starters. The PowerSuite software creates its files ensuring consistency between the configuration/adjustment functions of the product.
The Pocket PC can be used during preparation, programming, setup and maintenance.It comprises a Pocket PC terminal and corresponding connection accessories.The software is integrated into a Windows CE environment, for which the operating system language can be selected on ordering (English, French, German, Spanish, Italian).The software incorporates all the functions of integrated and remote terminals (drive or starter configuration and adjustment, control, signalling, etc).The Pocket PC can be used:b alone to prepare and store configuration/adjustment files (integral battery or line supply)b connected to a PC for uploading configuration/adjustment files from the Pocket PC to the PC or downloading from the PC to the Pocket PCb connected to the drive or to the starter for configuration, adjustment or control purposes or to upload a configuration/adjustment file from the Pocket PC to the product or download a configuration/adjustment file from the product to the Pocket PC.
The PowerSuite software workshop is used to set up a drive or a starter from a PC in a Microsoft Windows 95, 98, NT4 or 2000 environment.The software incorporates all the functions of integrated and remote terminals (drive or starter configuration and adjustment, control, signalling, etc.) with assisted, guided operator dialogue in 5 languages (English, French, German, Spanish, Italian) in a Windows environment.It can be used: b alone to prepare and store drive or starter configuration files on diskette, CD-ROM or hard disk The drive or starter configuration can be printed out on paper or can be exported to office automation software.b connected to the drive or starter for configuration, adjustment or control purposes, or for uploading a configuration/adjustment file from the PC to the product or downloading from the product to the PC.Connection is via a link between the drive or starter connector and the serial port on the PC.
The Magelis display unit with matrix screen can be used to monitor, diagnose and adjust up to 8 Altivar 28, 38, 58 or 58F drives in 5 languages (English, French, German, Spanish, Italian). It can display variables in alphanumeric format with European, Cyrillic or Asian fonts in 4 sizes, or it can display icons or background images in black and white as well as animations in barchart or gauge format. The application is preloaded in the factory.
5100
8650
2945
5108
88
PowerSuite Pocket PC
PowerSuite software workshop for PC
Magelis display unit with matrix screen
CompatibilityCompatibility of advanced dialogue solutions with drives and starters
Drives Starter TeSys model U controller-starters
ATV 28, ATV 58, ATV 58F
ATV 38 ATV 11 ATS 48
PowerSuite Pocket PCPocket PC VW3 A8108pp u V 1.20 u V 1.40 u V 1.40 u V 1.30Setup kit VW3 A8102 u V 1.20 u V 1.40 u V 1.40 u V 1.30Connection kit VW3 A8111
PowerSuite software workshop for PCCD-ROM VW3 A8104 r u V 1.0 u V 1.40 u V 1.40 u V 1.30 u V 1.40Connection kit VW3 A8106
Magelis display unit with matrix screenDisplay unit XBT HM017010A8
AccessoriesCD-ROM VW3 A8105 r u V 1.0 u V 1.40 u V 1.40 u V 1.30 u V 1.40Operator terminal VW3 A8103pp
Incompatible products Compatible products and versions
r V 1.40 software version available 2nd half 2002.
60200-EN_Ver6.0.fm/3Schneider Electric
Reference 0PowerSuite advanced dialogue solutions
PowerSuite Pocket PCSeveral solutions are available to meet the needs of individual users:- the complete Pocket PC- the setup kit- the connection kit for Pocket PC.
The complete Pocket PC comprises:- 1 "Jordana 525" Pocket PC , with multilingual operating system (1), supplied with PC synchronisation cable and mains power supply- 1 CD-ROM containing the multilingual (1) setup software which can be ordered separately- 1 connection kit for Pocket PC The setup kit comprises:- 1 CD-ROM containing the multilingual (1) setup software which can be ordered separately- 1 connection kit for the Pocket PCThe connection kit for the Pocket PC comprises:- 2 connection cables, length 0.6 m, with 2 RJ45 connectors- 1 RJ45/9-way SUB-D adaptor for connecting ATV 58 and ATV 58F- 1 converter marked “RS 232/RS 485 PPC” with one 9-way male SUB-D connector and 1 RJ45 connector.- 1 converter, for ATV 11, with one 4-way male connector and 1 RJ45 connector.Description Reference Weight
kgComplete Pocket PC VW3 A8108pp (2) 1.000
Setup kit VW3 A8102 0.400
Connection kit for the Pocket PC VW3 A8111 0.300
XBT HM017010A8
1050
80
VW3 A8103pp
5209
62
PowerSuite software workshop for PCThe PowerSuite software comprises:- 1 CD-ROM containing the multilingual (1) setup software - 1 connection kit for PCThe PC connection kit comprises:- 2 connection cables, length 3 m, with 2 RJ45 connectors- 1 RJ45/9-way SUB-D adaptor for connection of ATV-58 and ATV-58F drives- 1 converter marked “RS 232/RS 485 PC” with one 9-way female SUB-D connector and 1 RJ45 connector- 1 converter, for ATV 11, with one 4-way male connector and 1 RJ45 connector.Description Reference Weight
kg1 CD-ROM containing the multilingual setup software (1) VW3 A8104 r 0.100
Connection kit for PC VW3 A8106 0.350
Magelis display unit with matrix screenThe terminal has a backlit LCD with 8 lines of 40 characters. The RS 458 connection kits for ATV 28 (VW3 A28301), ATV 38 and ATV 58 (VW3 A58306) drives, as well as other connection accessories, should be ordered separately according to the number and type of drives connected. Please consult your Regional Sales Office.Description Reference Weight
kgMagelis display unit with matrix screen XBT HM017010A8 0.600
AccessoriesDescription Reference Weight
kg1 upgrade CD-ROM for multilingual (1) setup software (3) VW3 A8105 r 0.100
“Jordana 525” Pocket PC terminal supplied with PC synchronisation cable and mains power supply
VW3 A8103pp (2) 0.300
1 x 16 MB compact flash card containing the Pocket PC software for the "Jornada 525" (4)
VW3 A8110 0.100
(1) English, French, German, Spanish, Italian.(2) To order the operating system in your chosen language, replace pp by EN for English, FR for French, DE for German, SP for Spanish and IT for Italian.(3) To find out about the latest available version, please consult your Regional Sales Office.(4) This card enables the software to be run immediately without synchronising with a PC.r V 1.40 software version available 2nd half 2002.
24651-EN_Ver2.1.fm/2 Schneider Electric
Presentation,combinations
TeSys control components 0
Model U controllers
PresentationAbove 32 A, the model U controller provides a motor starter management solution identical to that provided by TeSys model U starter-controllers.
Used in conjunction with a short-circuit protection device and a contactor, it provides a motor starter whose functions are the same as those of a TeSys model U starter-controller and, in particular, provides motor starter overload protection and control functions.
CompositionIt consists of a control unit whose adjustment range is compatible with the secondary of current transformers, plus a control base which also allows fitment of a function module or a communication module.
It requires a c 24 V external power supply.
Combinations providing type 2 coordinationWith circuit-breakerStandard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V
Circuit-breaker (1) Contactor Model U controller Current transformers
PkW
IeA
Reference RatingA
Irm (2)A
Reference (3) Reference Reference
18,5 35 NS80HMA 50 500 LC1 D40 LUTM + LUCp 3 x LUT C100522 42 NS80HMA 50 650 LC1 D50 LUTM + LUCp 3 x LUT C100530 57 NS80HMA 80 880 LC1 D65 LUTM + LUCp 3 x LUT C100537 69 NS80HMA 80 1040 LC1 D80 LUTM + LUCp 3 x LUT C100545 81 NS100HMA 100 1300 LC1 D95 LUTM + LUCp 3 x LUT C100555 100 NS160HMA 150 1350 LC1 D115 LUTM + LUCp 3 x LUT C100575 135 NS160HMA 150 1800 LC1 D150 LUTM + LUCp 3 x LUT C400590 165 NS250HMA 220 2200 LC1 F185 LUTM + LUCp 3 x LUT C4005110 200 NS250HMA 220 2640 LC1 F225 LUTM + LUCp 3 x LUT C4005132 240 NS400HMA 320 3200 LC1 F265 LUTM + LUCp 3 x LUT C4005160 285 NS400HMA 320 4160 LC1 F330 LUTM + LUCp 3 x LUT C4005200 352 NS630HMA 500 5000 LC1 F400 LUTM + LUCp 3 x LUT C4005220 388 NS630HMA 500 5500 LC1 F400 LUTM + LUCp 3 x LUT C4005250 437 NS630HMA 500 6000 LC1 F500 LUTM + LUCp 3 x LUT C8005
With fusesStandard power ratings of 3-phase motors 50-60 Hz in category AC-3 400/415 V
Switch disconnector-fuse
aM fuses Contactor Model U controller Current transformers
PkW
IeA
Reference Size RatingA
Reference (3) Reference Reference
18,5 35 GS1 F 14 x 51 40 LC1 D40 LUTM + LUCp 3 x LUT C100122 42 GS1 J 22 x 58 50 LC1 D50 LUTM + LUCp 3 x LUT C100130 57 GS1 J 22 x 58 80 LC1 D65 LUTM + LUCp 3 x LUT C100137 69 GS1 J 22 x 58 100 LC1 D80 LUTM + LUCp 3 x LUT C100145 81 GS1 J 22 x 58 100 LC1 D95 LUTM + LUCp 3 x LUT C100155 100 GS1 L T0 125 LC1 D115 LUTM + LUCp 3 x LUT C100175 135 GS1 L T0 160 LC1 D150 LUTM + LUCp 3 x LUT C400190 165 GS1 N T1 200 LC1 F185 LUTM + LUCp 3 x LUT C4001110 200 GS1 N T1 250 LC1 F225 LUTM + LUCp 3 x LUT C4001132 240 GS1 QQ T2 315 LC1 F265 LUTM + LUCp 3 x LUT C4001160 285 GS1 QQ T2 400 LC1 F330 LUTM + LUCp 3 x LUT C4001200 352 GS1 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001220 388 GS1 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001250 437 GS1 S T3 500 LC1 F500 LUTM + LUCp 3 x LUT C8001315 555 GS1 S T3 630 LC1 F630 LUTM + LUCp 3 x LUT C8001(1) Product marketed under the Merlin Gerin brand.(2) Irm : setting current of the magnetic trip(3) For reversing operation, replace the prefix LC1 with LC2.
Characteristics : pages 24652/2 and 24652/3
Dimensions: page 24651/3
Schemes : page 24651/3
24651-EN_Ver2.1.fm/3Schneider Electric
Referencesdimensions,mounting,schemes
TeSys control components 0
Model U controllers
Control basesConnection Reference to
be completedWeight
kgCurrent transformers Control
Screw terminals Screw terminals LUT M r 0.800
Without connections LUT M0 r 0.760
Control units (control circuit voltage c 24 V)Description Class For motor Setting range Reference Weight
A kgAdvanced 10 3-phase 1.25…5 LUCB T5BL r 0.140
20 3-phase 1.25…5 LUCD T5BL r 0.140
Multifunction 5 to 30 3-phase 1.25…5 LUCM T5BL r 0.175
Current transformersOperating current Reference Weight
kgPrimary Secondary100 5 LUT C1005 r 0.550
400 5 LUT C4005 r 0.550
800 5 LUT C8005 r 0.680
Function modules and communication modulesThe TeSys model U controller is fully compatible with the modules listed below.If used with a serial communication module, connection of the inputs is by means of an interface card, to be ordered separately, and it must be used in conjunction with a c 24 V control module LUCp ppBL.
b Thermal overload alarm module LUF W10, see page 24614/5.b Motor load indication module LUF V1 or LUF V2, see page 24614/5.b AS-i communication module ASILUF C5, see page 24616/2.b Modbus communication module LUL C031, see page 24517/2.
Input interface cardThis card must be used in conjunction with the communication modules. It allows signals coming from the contactor and the short-circuit protection device to be connected to the controller, and therefore the transmission of motor starter status information to the PLC via the bus.Description Reference Weight
kg3-input interface card LUT E1 r 0.100
Terminal block for control bases without connectionsConnection For base Item Reference Weight
kgScrew terminals
LUT M0 3 + 4 LU9T C r 0.045
Dimensions, mounting, schemesDimensions Mounting Scheme
561
419
LUT M + LUCB T5BL
561
418
LUT M + LUCM T5BL
127 45
170
127 30Ø4
179 E1 E2 E3 + -Com
24V Aux
LUTM
LUTM
13/NO 44/NO
Characteristics : pages 24652/2 and 24652/3
r Available 2nd half of 2003.
24617-EN_Ver2.0.fm/2 Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersParallel link module and pre-wired coil connection components
The parallel wiring system makes it possible to connect starter-controllers to the PLC I/O modules quickly and without any need for tools. It replaces traditional screw terminal and single wire connections. It is used with the Telefast pre-wired system (see our Control and connection components catalogue n° 16666)The parallel wiring module provides the status and command information for each starter-controller. It must be used with a c 24 V control unit, LUCp ppBL.The splitter box distributes information from the PLC I/O modules to each of the starter-controllers connected to it.
Parallel type connectionArchitecture
1 Parallel link module LUF C002 Pre-wired coil connection
LU9B N11C3 Connection cable LU9 Rp with
one RJ45 connector at each end
4 Splitter box LU9 G02 for 8 motor starters with channel connections on the PLC side by 2 HE 10 connectors and on the starter-controller side by 8 RJ45 connectors.
5 Connection cable TSX CDPppp with one HE 10 connector at each end.
Parallel wiring module
1
35
2
1
2
4
ToPLC
Description Item Reference Weightkg
Parallel wiring module 1 LUF C00 0.045
6 Outputs for starter commands7 RJ45 connector for connecting to splitter box
6 7
520
836
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
24617-EN_Ver2.0.fm/3Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersParallel link module and pre-wired coil connection components
Pre-wired components simplify wiring and reduce wiring errors.
By pre-wired connector or wire link.
b Pre-wired connector : pre-wired coil connectionThe use of a power base without pre-wired connections is recommended.
b Wire link :Allows insertion, for example, of an emergency stop control or a voltage interface.This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.
No tools are required to connect the parallel wiring module to the PLC. Connection is via a splitter box which allows up to 8 starter-controllers to be connected; a maximum of 4 reversing starters per splitter box is allowed.The splitter box requires a c 24 V power supply.
(1) Allows "run" and "fault" status of each starter-controller to be fed back to the PLC and transmits commands.
1
2
5208
13
LUB + LUF C00 + LU9B
1
8
561
420
LUB + LUF C00 + LU9B
Connection of communication module output terminals to the coil terminals
Description For use withpower base
Item Reference Weightkg
Pre-wiredcoil connection
LUB pp 2 LU9B N11C 0.045
LU2B pp 8 LU9M RC 0.030
Connection of parallel wiring module to the PLC
Splitter boxConnectors Item Reference Weight
kgPLC side(16I/12O)
Starter-controller side
2 x HE 1020-way
8 x RJ45 4 LU9 G02 (1) 0.260
Connection cables to the splitter boxConnectors Item Length
mReference Weight
kg2 x RJ45 connectors 3 0.3 LU9 R03 0.045
1 LU9 R10 0.065
3 LU9 R30 0.125
Connection cables from splitter box to PLCType of connection Gauge C.s.a. Length Reference WeightPLC side Splitter box
sideAWG mm2 m kg
HE 1020-way
HE 1020-way
22 0.324 0.5 TSX CDP 053 0.085
1 TSX CDP 103 0.150
2 TSX CDP 203 0.2803 TSX CDP 303 0.410
5 TSX CDP 503 0.670
28 0.080 1 ABF H20 H100 0.080
2 ABF H20 H200 0.1403 ABF H20 H300 0.210
Bare wires HE 1020-way
22 0.324 3 TSX CDP 301 0.400
5 TSX CDP 501 0.660
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
24615-EN_Ver2.0.fm/2 Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersAS-i communication module and pre-wired coil connection components
The AS-i communication module makes it easy to connect starter-controllers to the AS-i wiring system, and therefore allows remote control and command of these starter-controllers.
The various operating states of the module (AS-i voltage present, communication fault, addressing fault,…) are indicated on the front panel by 2 LEDs (green and red).
Operation of the module is continuously monitored by auto-testing, in a way that is totally transparent to the user.
The incorporation of AS-i V.2 functions allows diagnostics to be performed on the module, either remotely via the bus or locally via the ASI TERV2 addressing terminal.Addressing and diagnostics of the module status are carried out without having to disconnect, using cable ASI TERIR1 via an infrared port.
The communication module must have a c 24 V supply and must be used in conjunction with a c 24 V control unit, LUCp ppBL.The product is supplied with a yellow connector 7 for connection to the AS-i system, a black connector 8 for connection to the c 24 V auxiliary supply and a black connector 9 for connection of the outputs.
Series type connectionArchitecture
1 Communication module ASILUF C52 Tap-off XZ CG01423 Pre-wired coil connection LU9B N11C
Information transmitted by the AS-i system
c 24 V
AS-i
13
2
AS-i profile 7.D.F.0Data bits (command) Bit value = 0 = 1
Command D0 (O) Stop forward Forward running
Command D1 (O) Stop reverse Reverse running
Command D2 (O) Not used Not usedCommand D3 (O) Not used Not used
Data bits(status)
Bit value = 0 = 1
Status D0 (I) Not ready or fault Ready
Status D1 (I) Stopped RunningStatus D2 (I) Not used Not used
Status D3 (I) Not used Not used
AS-i communication module
Description Item Reference Weightkg
Communication module 1 ASILUF C5 0.065
4 5 6
9 8 7
4 Green LED : AS-i voltage present5 Red LED : AS-i or module fault6 Infrared port (photodiode) for addressing the
module.7 Yellow connector for connection to the AS-i system8 Black connector for connection to a c 24 V
auxiliary supply9 Outputs for starter commands
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
24615-EN_Ver2.0.fm/3Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersAS-i communication module and pre-wired coil connection components
Pre-wired components simplify wiring and reduce wiring errors
By pre-wired connector or wire link.
b Pre-wired connector : pre-wired coil connectionThe use of a power base without pre-wired control circuit connections is recommended.
b Wire link :Allows insertion, for example, of an emergency stop control or a voltage interface.This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.
AS-i configuration is carried out using PL7 Micro/Junior/Pro software. From the module declaration screen, it is possible to configure all the slave devices corresponding to all the AS-i I/O.Configuration is carried out by following the instructions on the screen.
1
3
5208
37
LUB + ASILUF C5 + LU9B
1
5
520
799
LU2B + ASILUF C5 + LU9M
Connection of communication module output terminals to the coil terminals
Description For use with power base
Item Reference Weightkg
Pre-wired coil connection LUB pp 3 LU9B N11C 0.045
LU2B pp 5 LU9M RC 0.030
Connection of the communication module on the serial bus (1)
Achieved by using a tap-off for connection to 2 ribbon cables : b 1 for AS-i (yellow).b 1 for separate c 24 V supply (black).
Description Lengthm
Reference Weightkg
Tap-off 2 XZ CG0142 0.265
Consoles and cable adaptorsDescription Reference Weight
kgAddressing consoleBattery operated. Battery charger suppliedAS-i V.1 and V.2.1 compatible
XZ MC11 0.550
Adjustment and diagnostics consoleRuns on LR6 batteriesAllows addressing of AS-i V.2.1interfaces and diagnostics
ASI TERV2 0.500
Cable adaptorFor console XZ MC11
XZ MG12 0.070
Cable adaptorFor consoles ASI TERV2 and XZ MC11For infrared addressing
ASI TERIR1 0.070
XZ MC11
520
898
ASI TERV2
5208
99
Software set-up
TeSys model U user's manual (2)
Application Language Reference Weightkg
On CD-Rom Multi-language (3)
LU9 CD1 0.022
(1) Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires.Black wire : +24 V.White wire : 0 V.Blue wire : AS-i (–).Brown wire : AS-i (+).
(2) The CD-Rom contains user's manuals for the AS-i and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software.
(3) English, French, German, Italian, SpanishConfiguration example with Premium TSX SAY 100/1000 module
561
421
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
24616-EN_Ver2.0.fm/2 Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersModbus communication module and pre-wired coil connection components
b Star topology
b Bus topology
For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.
Communication module LUL C031 enables the model U starter-controller to be connected to the Modbus network.It must have a c 24 V supply and must be used in conjunction with a c 24 V control unit, LUCp ppBL.It incorporates a 0.5 A, c 24 V digital output for local command requirements.
Series type connectionArchitecture
1 Communication module LUL C031
2 Pre-wired coil connection LU9B N11C
3 Connection cable with one RJ45 connector at each end VW3 A8 306 Rpp
4 Modbus hub with channel connections to PLC and to starter-controller with RJ45 connectors
6 Line terminator
1
3
2
1
3
2
4
6
To PLC
1 Communication module LUL C031
2 Pre-wired coil connectionLU9B N11C
5 T-junctionVW3 A8 306 TFpp
6 Line terminator
5 6
2
5
2
11
Information carried by the busDepends on the type of control unit used.Control unit Standard Advanced Multifunction
Starter status(ready, running, fault)Alarms (overcurrent, ...)Thermal overload alarmRemote reset via the busIndication of motor loadFault differentiationRemote programming and monitoring of all functions"Log" function"Monitoring" functionStart and Stop commands
Functions performed
Modbus communication module
Description Item Reference Weightkg
Communication module 1 LUL C031 0.080
6 Module status signalling LED7 c 24 V supply connection8 RJ45 connector RTU RS485 for Modbus link9 Digital output10 Outputs for starter commands
6
10 8 79
5208
09
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
24616-EN_Ver2.0.fm/3Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersModbus communication module and pre-wired coil connection components
Pre-wired components simplify wiring and reduce wiring errors.
By pre-wired connector or wire link.
b Pre-wired connector : pre-wired coil connectionThe use of a power base without pre-wired control circuit connections is recommended.
b Wire link :Allows insertion, for example, of an emergency stop control or a voltage interface.This type of connection must be used for a reversing starter-controller assembled using an LU6M reverser block for separate mounting. When reverser block LU6M and the power base are mounted side-by-side, a pre-wired connector LU9M RC may be used.
Achieved either by means of a Modbus hub or using T-junctions.
1
2
5208
10
LUB + LUL C031 + LU9B
1
7
520
811
LU2B + LUL C031 + LU9M
Connection of communication module output terminals to the coil terminals
Description For use with power base
Item Reference Weightkg
Pre-wired coil connection LUB pp 2 LU9B N11C 0.045
LU2B pp 7 LU9M RC 0.030
Connection of the communication module on the serial bus
Description Lengthm
Item Reference Weightkg
Modbus hub8 slaves
– 4 LU9 GC3 r 0.260
Cables fitted with two RJ45 connectors
0.3 3 VW3 A8 306 R03 0.045
1 3 VW3 A8 306 R10 0.065
3 3 VW3 A8 306 R30 0.125
T-junctions (1) 0.3 5 VW3 A8 306 TF03 0.032
1 5 VW3 A8 306 TF10 0.032
RS 485 line terminator – – VW3 A8 306 R 0.012
TeSys model U user's manual (2)
Application Language Reference Weightkg
On CD-Rom Multi-language (3) LU9 CD1 0.022
(1) Fitted with 2 RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied with an RJ45 male connector (station side).
(2) The CD-Rom contains user's manuals for the AS-i and Modbus communication modules, multifunction control units and gateway modules, as well as the gateway programming software.
(3) English, French, German, Italian, Spanish
Characteristics : pages 24620/2 and 24620/7
Schemes :pages 24640/2 to 24640/5
r Available 4nd half of 2002.
24618_Ver1.00-EN.fm/2 Schneider Electric
LUF P gateway modules allow connection between Modbus and other buses suchas FIPIO, Profibus-DP and DeviceNet.
These gateways generate information which can be accessed by the Modbus bus sothat it is available for read/write functions on the other buses using the above-mentioned protocols.
A gateway module consists of a box which allows connection of up to 8 starter-controller slaves connected on the Modbus bus.
Software set-up is performed using PC software included in the PowerSuite softwareworkshop (see page 60200/3) and explained in user's manual LU9 CD1.However, software set-up of the FIPIO/Modbus gateway is performed using PL7Micro/Junior/Pro software.
Presentation
Example of architecture
DescriptionFront panel of the product
1 Communication status of the Modbus downstream bus2 Gateway status3 Communication status of the Modbus upstream bus4 Connectors for connection to third party bus
Underside of product
5 RJ45 connector for link to a PC6 RJ45 connector for connection on the Modbus bus7 c 24 V power supply
Modbus
ATV 28
LUF P
ATS 48
FIPIOProfibus DPDeviceNet
Gatewayconfigurationby PC
Model U starter-controllers
5615
1156
1512
321
4
5
7
6
Software set-up
Presentation,description
TeSys motor starters - open version 0
Model U starter-controllersGateways
24618_Ver1.00-EN.fm/3Schneider Electric
Characteristics,references,dimensions
TeSys motor starters - open version 0
Model U starter-controllersGateways
CharacteristicsEnvironment Conforming to IEC 664 Degree of pollution : 2Ambient air temperaturearound the device
°C + 5…+ 50
Degree of protection IP 20Degree of EMC protection Emission Conforming to IEC 50081-2 : 1993
Immunity Conforming to IEC 61000-6-2 : 1999Number of slaves which can be connected Up to 8 slaves
Connection To third party bus By SUB D9 connector for FIPIO and Profibus-DP and by 5-way plug-in connector forDeviceNet
To Modbus bus By RJ45 connector conforming to Schneider standard
To a PC By RJ45 connector
Supply V c 24 + or - 10 %Consumption Max. mA 280
Typical mA 100Indication/diagnostics By LED on front panel
ReferencesDescription Reference Weight
kgGateways FIPIO/Modbus LUF P1 0.245
Profibus DP/Modbus LUF P7 0.245
DeviceNet/Modbus LUF P9 0.245
DimensionsLUF P1
75 27
120
==
5209
74
24620-EN_Ver2.0.fm/2 Schneider Electric
Characteristics TeSys motor starters - open version 0
Model U starter-controllers
EnvironmentApprovals UL, CSA
Pending : BV, GL, LROS, DNV, PTB
Conforming to standards IEC/EN 60947-6-2, CSA C22-2 N°14, Type EUL 508 type E : with phase barriers LU9 SP0
Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, overvoltage category III,degree of pollution : 3
V 690
To UL508, CSA C22-2 n°14 V 600
Rated impulse withstand voltage (Uimp)
Conforming to IEC/EN 60947-6-2 kV 6
Safety separation of circuits SELV
Conforming to IEC/EN 60947-1 appendix N
V Between the control or auxiliary circuit and the main circuit : 400
Between the control and auxiliary circuits : 400
Degree of protectionConforming to IEC/EN 60947-1(protection against direct finger contact)
Front panel outside connection zone
IP 40
Front panel and wired terminals IP 20Other faces IP 20
Protective treatment Conforming to IEC/EN 60068 “TH”
Conforming to IEC/EN 60068-2-30 Cycles 12
Conforming to IEC/EN 60068-2-11 h 48Ambient air temperature around the device
Storage °C - 40…+ 85
Operation °C Power bases and standard and advanced control units : - 25… + 70
Power bases and multifunction control units : - 25…+ 55. (At temperatures above 45 °C, leave a minimum gap of 9 mm between products)
Maximum operating altitude m 2000
Operating positions In relation to normal vertical mounting plane
Flame resistance Conforming to UL 94 V2Conforming to IEC/EN 60695-2-12 °C 960 (parts supporting live components)
°C 650
Environmental restrictions Cadmium and silicone-free, recyclable
Shock resistance1/2 sine wave = 11ms
Conforming to IEC/EN60068-2-27(1)
Power poles open : 10 gnPower poles closed : 15 gn
Vibration resistance5…300 Hz
Conforming to IEC/EN 60068-2-6(1)
Power poles open : 2 gn
Power poles closed : 4 gn
Immunity to electrostatic discharge
Conforming to IEC/EN 61000-4-2 kV In open air : 8 - Level 3
kV On contact : 8 - Level 4
Immunity to radiated high-frequency disturbance
Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3
Immunity to fast transient currents
Conforming to IEC/EN 61000-4-4 kV All circuits except for serial link : 4 - Level 4kV Serial link : 2 - Level 3
Immunity to dissipatedshock waves
Conforming to IEC/EN 61000-4-5 Common mode Serial modeUc > 200 V kV 4 2
Uc < 200 V kV 2 1Uc = c 24 V kV 2 0.5
Immunity to conducted high-frequency disturbance
Conforming to IEC/EN 61000-4-6 V 10
(1) Without modifying the contact states, in the most unfavourable direction.
30˚
30˚
90˚ 90˚
References :pages 24611/2 to 24617/3
Dimensions: pages 24630/2 and 24630/3
Schemes : pages 24640/2 to 24640/5
24620-EN_Ver2.0.fm/3Schneider Electric
Characteristics TeSys motor starters - open version 0
Model U starter-controllersPower bases and control units
(1) Voltage with maximum ripple of ± 10 %.
Power base and control unit type LUB 12 + LUCAor LUCB or LUCCor LUCD
LUB 32 + LUCAor LUCB or LUCCor LUCD
LUB 12 + LUCM LUB 32 + LUCM
Power circuit connection characteristicsConnection to Ø 4 mm screw clamp terminals
Flexible cablewithout cable end
1 conductor mm2 1.5…10 1.5…10 1.5…10 1.5…10
2 conductors mm2 1.5…6 1.5…6 1.5…6 1.5…6
Flexible cablewith cable end
1 conductor mm2 1…6 1…6 1…6 1…62 conductors mm2 1…6 1…6 1…6 1…6
Solid cablewithout cable end
1 conductor mm2 1…10 1…10 1…10 1…10
2 conductors mm2 1…6 1…6 1…6 1…6Screwdriver Philips n° 2 or flat screwdriver : Ø 6 mm
Tightening torque N.m 1.9…2.5 1.9…2.5 1.9…2.5 1.9…2.5
Control circuit connection characteristicsConnection to Ø 3 mm screw clamp terminals
Flexible cablewithout cable end
1 conductor mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.52 conductors mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.5
Flexible cablewith cable end
1 conductor mm2 0.34…1.5 0.34…1.5 0.34…1.5 0.34…1.5
2 conductors mm2 0.34…1.5 0.34…1.5 0.34…1.5 0.34…1.5Solid cablewithout cable end
1 conductor mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.5
2 conductors mm2 0.75…1.5 0.75…1.5 0.75…1.5 0.75…1.5
Screwdriver Philips n° 1 or flat screwdriver : Ø 5 mmTightening torque N.m 0.8…1.2 0.8…1.2 0.8…1.2 0.8…1.2
Control circuit characteristicsRated voltageof control circuit
a 50/60 Hz V 24…240 24…240 – –
c V 24…240 24…240 24 24
Voltage limits Operation c 24 V (1) V 20…27 20…27 20…28 20…28a 24 V V 20…26.5 20…26.5 – –
a or c 48…72 V V a 38.5…72, c 38.5…93
a 38.5…72, c 38.5…93
– –
a or c 110…240 V V a and c 88…264 a and c 88…264 – –
Drop-out c 24 V V 14.5 14.5 14.5 14.5a 24 V V 14.5 14.5 – –
a or c 48…72 V V 29 29 – –
a or c 110…240 V V 55 55 – – Typical consumption I max while
closingc 24 V mA 130 210 150 200
a 24 V mA 130 210 – –
a or c 48…72 V mA 280 280 – – a or c 110…240 V mA 280 280 – –
I rms sealed c 24 V mA 55 70 70 75
a 24 V mA 65 80 – – a or c 48…72 V mA 35 30 – –
a or c 110…240 V mA 30 20 – –
Heat dissipation W 2 3 1.7 1.8Operating time Closing ms 24 V : 70/ 48 V 60; � 72 V : 50 75 65
Opening ms 40 40 25 25
Resistance to micro-breaks ms 3 3 3 3Resistance to voltage drops IEC/EN 61000-4-11 At least 70 % of Uc for 500 ms At least 70 % of Uc for 500 ms
Mechanical durability In millions of operating cycles 15 15 15 15
Maximum operating rate In operating cycles per hour 3600 3600 3600 3600
Main pole characteristicsNumber of poles 3 3 3 3Isolation functionconforming to IEC/EN 60947-1
Possible Yes Yes Yes Yes
Padlocking 1 padlockwith Ø 7 mm shank
1 padlockwith Ø 7 mm shank
1 padlockwith Ø 7 mm shank
1 padlockwith Ø 7 mm shank
Rated thermal current A 12 32 12 32
Rated operating current (Ue�� 440V)
To IEC/EN 60947-6-2
In cat. AC-41 ��� 70°C : 12A ��� 70°C : 32A ��� 55°C : 12A ��� 55°C : 32AIn cat. AC-43 ��� 70°C : 12A ��� 70°C : 32A ��� 55°C : 12A ��� 55°C : 32A
Rated operating voltage V 690 690 690 690
Frequency limits Of the operating current Hz 40…60 40…60 40…60 40…60Power dissipatedin the power circuits
Operating current A 3 6 9 12 18 25 32
Power dissipated in all three poles W 0.1 0.3 0.6 1.1 2.4 4.6 7.5
Rated breaking capacity on short-circuit V 230 440 500 690kA 50 50 15 4
Total breaking time ms 2 2 2
Thermal stress limit With Isc max on 440 V kA²s 90 120 90 120
References :pages 24611/2 to 24614/4
Dimensions: pages 24630/2 and 24630/3
Schemes : pages 24640/2 to 24640/5
24620-EN_Ver2.0.fm/4 Schneider Electric
Characteristics TeSys motor starters - open version 0
Model U starter-controllersReversing power bases and auxiliary contacts
Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6MMaximumoperating time
Without change of direction ms 75
With change of direction ms 150
General characteristics of auxiliary contactsConventional rated thermal current (Ith)
For ambient temperature � < 70 °C A 5
Frequency of the operating current Hz Up to 400Minimum switching capacity � = 10-8 U min V 17
I min mA 5
Short-circuit protection Conforming to IEC/EN 60947-5-1 A gL fuse : 4Short-time rating Permissible for 1 s A 30
500 ms A 40
100 ms A 50Insulation resistance m� 10
Non-overlap time Guaranteed between N/O and N/C contacts
ms 2 (on energisation and on de-energisation)
Specific characteristics of auxiliary contact built-into the power baseLinked contacts Conforming to IEC/EN 60947-4-1 Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked
Mirror contact Conforming to draft standardIEC/EN 60947-1
The N/C contact fitted in each power base reliably represents the state of the power contacts (safety scheme)
Rated operating voltage (Ue) V Up to a 690 ; c 250
Rated insulationvoltage (Ui)
Conforming to IEC/EN 60947-5-1 V 690Conforming to UL, CSA V 600
Specific characteristics of auxiliary contacts in modules LUF N and of auxiliary contacts LUA1Rated operating voltage (Ue) V Up to a 250 ; c 250
Rated insulationvoltage (Ui)
Conforming to IEC/EN 60947-5-1 V 250Conforming to UL, CSA V 250
Operational power of contactsConforming to IEC/EN 60947-5-1
a.c. supply, categories AC-14 and AC-15Electrical durability (up to 3600 operating cycles/hour on an inductive load such as the coil of an electromagnet : making power (cos�� 0.7) = 10 times the power broken (cos�� = 0.4)
d.c. supply, category DC-13Electrical durability (up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load.
V 24 48 115 230 400 440 600 V 24 48 125 2501 million operating cycles
VA 60 120 280 560 960 1050 1440 W 120 90 75 68
3 million operating cycles
VA 16 32 80 160 280 300 420 W 70 50 38 33
10 million operating cycles
VA 4 8 20 40 70 80 100 W 25 18 14 12
0,1 0,2 0,3 0,40,5
0,60,7
0,80,9
1 2 3 45
67
8910
0,1
0,2
0,30,4
0,60,5
0,80,7
7
1
2
3
54
6
81
Mill
ions
of o
pera
ting
cycl
es
Current broken in A
0,1 0,2 0,3 0,40,5
0,60,7
0,80,9
1 2 3 45
67
8910
0,1
0,2
0,30,4
0,60,5
0,80,7
7
1
2
3
54
6
81
48 V
250 V
125 V
24 V
Mill
ions
of o
pera
ting
cycl
es
Current broken in A
References :page 24611/2
Dimensions: pages 24630/2 and 24630/3
Schemes : pages 24640/2 to 24640/5
24620-EN_Ver2.0.fm/5Schneider Electric
Characteristics TeSys motor starters - open version 0
Model U starter-controllersControl units
Characteristics of standard control units LUCAProtection Motor type 3-phase
Conforming to standard IEC/EN 60947-6-2, UL 508
Overload protection
Tripping class conforming toUL 508, IEC/EN 60947-6-2
10
Frequency limits of the operating current Hz 40…60Temperature compensation °C - 25…+ 70
Protection against phase imbalance With
Short-circuit protection
Tripping threshold 14.2 x the setting currentTripping tolerance ± 20 %
Characteristics of advanced control units LUCB, LUCC and LUCDControl unit type LUCB LUCC LUCD
Protection Motor type 3-phase Single-phase 3-phase
Conforming to standard IEC/EN 60947-6-2, UL 508 IEC/EN 60947-6-2, UL 508 IEC/EN 60947-6-2, UL 508Overload protection
Tripping class conforming toUL 508, IEC/EN 60947-6-2
10 10 20
Frequency limits of the operating current Hz 40…60 40…60 40…60
Temperature compensation °C - 25…+ 70 - 25…+ 70 - 25…+ 70
Protection against phase imbalance With – WithShort-circuit protection
Tripping threshold 14.2 x the setting current 14.2 x the setting current 14.2 x the setting current
Tripping tolerance ± 20 % ± 20 % ± 20 %
Characteristics of multifunction control units LUCMProtection Motor type Selectable : single-phase or 3-phase
Conforming to standard IEC/EN 60947-6-2, UL 508
Overload protection
Tripping class conforming toUL 508, IEC/EN 60947-6-2
5, 10, 15, 20, 25, 30 (selectable)
Frequency limits of the operating current Hz 40…60Temperature compensation °C - 25…+ 55
Communication interface for terminal on enclosure door
Physical interface RS 485 multi-drop
Connector RJ45 on front panelProtocol Modbus RTU
Maximum transmission speed bit/s 19 200 (self-configuration up to this value)
Maximum return time ms 100Display Type LCD, 2 lines of 12 characters
Language version Multilanguage (English, French, German, Italian, Spanish)
Accuracy ± 5 %Resolution 1 % of Ir
Auxiliary supply External type V c 24, with maximum ripple of ± 10 %.
Heat dissipation W 0.8
Configuration table for protection devices and alarms on multifunction control units LUCMTripping Alarm Adjustment of
tripping thresholdAdjustment oftime before tripping
Adjustment ofalarm threshold
Factory setting Factory setting Range Default value Range Default value Range Default valueOvercurrent Activated (1) – 3…17 Ir 8 – – – –Overload Activated (1) Activated 0.15…32 A (2) Ir min Class : 5…30 5 10…100 % of
the thermal state
85 %
Earth fault Activated Activated 0.2…5 Ir min 0.3 Ir min 0.1…1.2 s 0.1 s 0.2…5 Ir min 0.3 Ir minPhase imbalance Activated Activated 10…30 % 10 % 0.2…20 s 5 s 10…30 % 10 %
Torque limitation Deactivated Deactivated 1…8 Ir 2 Ir 1…30 s 5 s 1…8 Ir 2 Ir
No-load running Deactivated Deactivated 0.3…1 Ir 0.5 Ir 1…200 s 10 s 0.3…1 Ir 0.5 IrLong starting times Deactivated Deactivated 1…8 Ir Ir 1…200 s 10 s 1…8 Ir Ir
Configuration of additional functions on multifunction control units LUCMFactory setting Setting range
Reset Manual Manual, automatic or remote
Time before reset 120 s 1…1000 sType of load 3-phase motor 3-phase motor, single-phase motor
Self-cooled Self-cooled, force cooled
Language English English, French, German, Italian, SpanishDisplay Average current Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause
of last 5 faults(1) This function cannot be deactivated.(2) The setting range depends on the rating of the control unit used.
References :pages 24614/3 to 24614/5
Dimensions: pages 24630/2 and 24630/3
Schemes : pages 24640/2 to 24640/5
24620-EN_Ver2.0.fm/6 Schneider Electric
Characteristics TeSys motor starters - open version 0
Model U starter-controllersLimiter-disconnectors and current limiters
Characteristics of limiter-disconnector LUA LB1Rated insulation voltage (Ui)conforming to standard IEC/EN 60947-1
V 690
Conventional rated thermal current (Ith)conforming to standard IEC/EN 60947-1
A 32
Operating threshold I rms kA 50
Breaking capacity V 440 690
kA 130 70Mounting Directly on the upstream terminals of the starter-controller
ConnectionSolid cable 1 conductor mm2 1.5…10
2 conductors mm2 1.5...6Flexible cable without cable end 1 conductor mm2 1…10
2 conductors mm2 1…6
Flexible cable with cable end 1 conductor mm2 1...62 conductors mm2 1...6
Screwdriver Phillips n°2 or flat screwdriver ø 6 mm
Tightening torque N.m 1.9…2.5
Characteristics of current limiter LA9 LB920Rated insulation voltage (Ui)conforming to standard IEC/EN 60947-1
V 690
Conventional rated thermal current (Ith)conforming to standard IEC/EN 60947-1
A 63
Operating threshold I rms A 1000
Breaking capacity V 440 690kA 100 35
Mounting Separate
Connectionmm2 1.5…25Solid cable 1 conductor
2 conductors mm2 1.5...10Flexible cable without cable end 1 conductor mm2 1.5…25
2 conductors mm2 2.5…10
Flexible cable with cable end 1 conductor mm2 1.5…162 conductors mm2 1.5…4
Screwdriver Phillips n°2 or flat screwdriver ø 6 mm
Tightening torque N.m 2.2
Characteristics of current limiter GV1 L3Rated insulation voltage (Ui)conforming to standard IEC/EN 60947-1
V 690
Conventional rated thermal current (Ith)conforming to standard IEC/EN 60947-1
A 63
Operating threshold I rms A 1500
Breaking capacity V 440 690kA 70 15
Mounting Directly on the upstream terminals of the starter-controller or separate, using terminal block GV2 G05
Connectionmm2 1.5…25Solid cable 1 conductor
2 conductors mm2 1.5...10
Flexible cable without cable end 1 conductor mm2 1.5…25
2 conductors mm2 2.5…10Flexible cable with cable end 1 conductor mm2 1.5…16
2 conductors mm2 1.5…4
Screwdriver Phillips n°2 or flat screwdriver ø 6 mm
Tightening torque N.m 2.2
References :page 24612/3
Dimensions: pages 24630/2 and 24630/3
Schemes : pages 24640/2 to 24640/5
24620-EN_Ver2.0.fm/7Schneider Electric
Characteristics TeSys motor starters - open version 0
Model U starter-controllersFunction modules and communication modules
Characteristics of thermal overload alarm function modules LUF W10Activation threshold Fixed at 88% of the thermal tripping state
Hysteresis between activation and switching off 5 %
Display By LED on front panelSupply Powered by the control unit
Digital output characteristics Type N/O contact
AC-15 230 V max; 400 VA 100 000 operating cyclesDC-13 24 V; 50 W 100 000 operating cycles
Characteristics of motor load indication function module LUF VpLUF V1 LUF V2
Analogue output 0 -10 V 4 - 20 mA
Signal delivered Value of I average/Ir ratio within the range of 0 to 2Load impedance Minimum k� 10 –
Maximum � – 500
Typical � 1 x 106 100Signal characteristicswith advanced control unit
Accuracy ± 6 % ± 6 %
Signal characteristicswith multifunction control unit
Accuracy ± 10 % ± 10 %
Resolution 1 % of Ir 1 % of Ir
Supply Powered by the control unit External c 24 V
Characteristics of AS-i communication module ASILUF C5Approval AS-i V2.1 n° (pending)
AS-i profile 7.D.F.0Ambient air temperature °C Operation - 25…+ 70
AS-i supply V 29.5...31.5
Current consumption By the AS-i system mA Normal operation : 25mA Fault condition : 30
Auxiliary supply V c 24 ± 30 %
Current consumption On 24 V supply for the outputs mA 200Number of outputs 2 dedicated to starter-controller coil operation
Switching capacity of the solid state outputs 0.5 A/24 V (outputs protected against short-circuits)
Indication/diagnostics By 2 LEDs on front panel
Characteristics of Modbus communication module LUL C031Physical interface RS 485 multi-drop
Connector RJ45 on front panelProtocol Modbus RTU
Maximum transmission speed bit/s 19 200 (self-configuration up to this value)
Maximum return time ms 30Addressing By switches : from 0...31
Ambient air temperature °C Operation - 25…+55
Supply for the outputs V c 24Current consumption On 24 V supply for the outputs mA 200
Number of outputs 3, of which 2 dedicated to starter-controller coil operation
Switching capacity of the solid state outputs 0.5 A/24 VIndication/diagnostics By 3 LEDs on front panel
Connection characteristicsModule type LUF W10 LUF V1
LUF V2ASILUF C5 LULC 031 LUFC 00Inputs and 24 V auxiliary
Outputs
Connectors Pitch 5.08 3.81 5.08 3.81 3.81 3.81Flexible cable without cable end 1 conductor mm² 0.2…1.5 0.14…1.5 0.2…2.5 0.14…1.5 0.14…1.5 0.14…1.5
2 identical conductors mm² 0.2…1 0.14…0.75 0.2…1 0.14…0.75 0.14…0.75 0.14…0.75
Flexible cable with cable end
Without insulated ferrule
1 conductor mm² 0.25…1.5 0.25…1.5 0.25…2.5 0.25…1.5 0.25…1.5 0.25…1.52 identical conductors mm² 0.25…1 0.25…0.34 0.25…1 0.25…0.34 0.25…0.34 0.25…0.34
With insulated ferrule
1 conductor mm² 0.25…1.5 0.25…0.5 0.25…2.5 0.25…0.5 0.25…0.5 0.25…0.5
2 identical conductors (1) mm² 0.5…1.5 0.5 0.5…1.5 0.5 0.5 0.5Solid cable without cable end : 1 conductor mm² 0.2…1.5 0.14…1.5 0.2…2.5 0.14…1.5 0.14…1.5 0.14…1.5
2 identical conductors mm² 0.2…1 0.14…0.5 0.2…1 0.14…0.5 0.14…0.5 0.14…0.5
Conductor size 1 conductor AWG 24 to AWG 12
AWG 28 to AWG 16
AWG 24 to AWG 12
AWG 28 to AWG 16
AWG 28 to AWG 16
AWG 28 to AWG 16
Tightening torque N.m 0.5…0.6 0.5…0.6 0.5…0.6 0.5…0.6 0.5…0.6 0.5…0.6Flat screwdriver mm 3.5 2.5 3.5 2.5 2.5 3.5
(1) Use a double cable end.
References :pages 24614/5 to 24617/3
Dimensions: pages 24630/2 and 24630/3
Schemes : pages 24640/2 to 24640/5
24652-EN_Ver1.1.fm/2 Schneider Electric
Characteristics TeSys control components 0
Model U controllersControl bases and control units
EnvironmentControl base and control unit type LUT M + LUCB T5 or LUCD T5 LUT M + LUCM T5
Approvals UL, CSA
Conforming to standards IEC/EN 60947-4-1, UL 508, CSA C22-2 N°14
Rated insulation voltage(Ui)
Conforming to IEC/EN 60947-1, overvoltage category III,degree of pollution : 3
V 690
Conforming toUL508, CSA C22-2 n°14
V 600
Rated impulsewithstand voltage (Uimp)
Conforming to IEC/EN 60947-4-1 kV 6
Degree of protectionTo IEC/EN 60947-1(protection againstdirect finger contact)
Front panel (outside connection zone) IP 40Front panel and wired terminals IP 20
Other faces IP 20
Protective treatment Conforming to IEC/EN 60068 “TH”
Conforming to IEC/EN 60068-2-30 Cycles 12Conforming to IEC/EN 60068-2-11 h 48
Ambient airtemperaturearound the device
Storage °C - 40…+ 85
Operation °C - 25…+ 70 - 25…+ 55
Maximum operating temperature m 2000
Operating positionsWithout derating
In relation to normal verticalmounting plane
Flame resistance Conforming to UL 94 V2
Conforming to IEC/EN 60695-2-1 °C 960 (parts supporting live components)°C 650
Shock resistance1/2 sine wave = 11ms
Conforming to IEC/EN60068-2-27 (1)
15 gn
Vibration resistance5…300 Hz
Conforming to IEC/EN 60068-2-6(1)
4 gn
Immunity toelectrostatic discharge
Conforming to IEC/EN 61000-4-2 kV In open air : 8 - Level 3kV On contact : 8 - Level 4
Immunity to radiated disturbance
Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3
Immunity to fast transient currents
Conforming to IEC/EN 61000-4-4 kV All circuits except serial link : 4 - Level 4
kV Serial link : 2 - Level 3
Immunity to dissipated shock waves
Conforming to IEC/EN 61000-4-5 Common mode Serial modeControl voltage > 200 V kV 4 2Control voltage < 200 V kV 2 1
Control voltage = � 24 V kV 2 0.5
Immunity to raidoelectric disturbance
Conforming to IEC/EN 61000-4-6 V 10
(1) Without modifying the contact states, in the most unfavourable direction.
30˚
30˚
90˚ 90˚
References : page 24651/3
Dimensions : page 24651/3
Schemes : page 24651/3
24652-EN_Ver1.1.fm/3Schneider Electric
Characteristics (continued) TeSys control components 0
Model U controllersControl bases and control units
Control supply characteristicsOperating voltage V � 24
Power consumption W 2
Connection By plug-in terminal blockSolid cable 1 conductor mm2 0.75…1.5
2 conductors mm2 0.75…1.5Flexible cable without cable end 1 conductor mm2 0.34…1.5
2 conductors mm2 0.34…1.5
Flexible cable with cable end 1 conductor mm2 0.75…1.52 conductors mm2 0.75…1.5
Screwdriver Philips n° 1 or flat screwdriver : Ø 5 mmTightening torque N.m 0.8…1.2
Input characteristicsOperating voltage V � 24
Logic inputs mA Logic state 1 : I � 10 mA Logic state 0 : I � 3 mA
Digital output characteristicsType Double break volt-free contacts
Load a.c. current V 250 maxd.c. current V 24 V
Permissible power in cat. AC-15 VA 500 for 100 000 operating cycles
Permissible power in cat. DC-13 W 50 for 100 000 operating cycles
Characteristics of external current transformersPrecision Class 5P
Precision limit factor 15
Maximum operating temperature °C 70
Transformer ratio 100/5 400/5 800/5Hole diameter mm 35 35 10Maximum connection c.s.a. mm2 300 300 Built-in
References : page 24651/3
Dimensions : page 24651/3
Schemes : page 24651/3
0262Q-EN_Ver1.1.fm/3Schneider Electric
0
With function module Indication on front panel,processing by communication
Manual Remote or automatic with function module Reset parameters can be set to manual or automatic
With function module Indication on front panel,processing by communication
With function module Indication on front panel,processing by communication
Indication on front panel, processing by communication
With communication module or control splitter box
With AS-i or Modbus communication module
With AS-i or Modbus communication module(indication of motor load and thermal overload alarm only with Modbus communication module)
(1) (1) (1)
With Modbus communication module
0.06…11 kW 0.06…15 kW 0.06…15 kW 16.5…450 kW 0.06…15 kW 16.5…450 kW
0.06…450 kW 0.06…450 kW
Quickfit solution Starter-controller with standard control unit
Starter-controller with advanced control unit
Magneticcircuit-breaker or fuses
Starter-controller with multifunction control unit
Magneticcircuit-breaker or fuses
Contactor Contactor
Controller with advanced control unit
Controller with multifunction control unit
(1) Parallel wiring module
24601-EN_Ver2.0.fm/2 Schneider Electric
Presentation TeSys motor starters - open version 0
Model U starter-controllers
PresentationThe TeSys model U starter controller is a D.O.L. starter (1) which performs the following functions :b protection and control of single-phase or 3-phase motors:v breaking function,v overload and short-circuit protection,v thermal overload protection,v power switching,b control of the application: v protection function alarms,v application monitoring (running time, number of faults, motor current values, ...),v logs (last 5 faults saved, together with motor parameter values).These functions can be added by selecting control units and function modules which simply clip into the power base The product can therefore be customised at the last moment. Setting-up accessories simplify or completely eliminate wiring between components.
Basic starter-controllerConsists of a power base and a control unit. Power base
Is independent of the control voltage and of the motor power.It incorporates the breaking function with a breaking capacity of 50 kA at 400 V, total coordination (continuity of service) and the switching function.b 2 ratings are available: 0…12 A and 0…32 A.b Non-reversing (LUB) and reversing (LU2B).
Control units These must be selected according to the control voltage, the power of the motor to be protected and the type of protection required.b Standard control unit (LUCA) : satisfies the basic protection requirements for motor starters: thermal overload and short-circuit (for details see page 24601/3).b Advanced control unit (LUCB, LUCC or LUCD) : allows additional advanced functions such as alarm, fault differentiation, … (for details see page 24601/4).b Multifunction control unit (LUCM) : suitable for the most sophisticated control and protection requirements (for details see page 24601/5). The control units are interchangeable without rewiring and without using tools. They have a wide range of adjustment (range of 4) and low heat dissipation.
Control optionsFunction modules can be used to increase the functions of the starter-controller.
Function modules Must be used with advanced control units. 4 types are available:b thermal overload alarm (LUF W10),b fault differentiation and manual reset (LUF DH20),b fault differentiation and automatic or remote reset (LUF DA10),b indication of motor load (LUF V), which can also be used with the multifunction control unit.All information processed by these modules is available on digital contacts.Communication modules
The information processed is exchanged:b via a parallel bus:v parallel wiring module (LUF C00),b via a serial bus:v AS-i module (ASILUF C5),v Modbus module (LUL C031).They must be used in conjunction with a c 24 V control unit and require a c 24 V control voltage. Connection to other protocols such as FIPIO, Profibus-DP and DeviceNet is possible via gateway modules (LUFP).Auxiliary contact modules (LUFN)
3 possible configurations 2 N/O, 1 N/O + 1 N/C or 2 N/C.
Add-on contact blocksIndicate the following status of power base : ready, fault and pole status.
Power optionsReverser block
Allows a non-reversing power base to be converted to reversing operation.The reverser block (LU2M) is mounted directly beneath the power base without modifying the width of the product (45 mm). The reverser block LU6M is mounted separately from the power base when the height available is limited.Limiter-disconnector LUA LB
This unit is mounted directly on the power base. It allows the breaking capacity to be increased up to 130 kA at 400 V.
Setting-up accessoriesPlug-in terminal blocks
The control terminal blocks are of the plug-in type, so allowing wiring to be prepared away from the machine or the replacement of products without rewiring.Control circuit wiring system
Numerous pre-wired accessories provide simple, clip-in connections (e.g. connection of reverser control terminals, ...
(1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.
6
5
7
1
2
3
4
8
521
288
1
2
3
3
3
4
5
6
7
8
24601-EN_Ver2.0.fm/3Schneider Electric
Presentation TeSys motor starters - open version 0
Model U starter-controllerswith standard control unit
Power baseLUB or LU2B
3-phase motorClass 10
Status and commands transmitted by the bus
Blanking coverLU9C 1
Modbuscommunicationmodule LUL C031
Standard control unitLUCA
AS-i communication moduleASILUF C5
Auxiliary contact moduleLUF N
Parallel wiring moduleLUF C00
Add-on contact blocks LUA1
Parallel bus Serial bus
Status
Blanking coverLU9C 2
Status
b Protection against overloads and short-circuitsb Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only)b Manual reset
520
726
24601-EN_Ver2.0.fm/4 Schneider Electric
Presentation TeSys motor starters - open version 0
Model U starter-controllerswith advanced control unit
3-phase motorClass 10
3-phase motorClass 20
Single-phase motorClass 10
Fault differentiation and manual reset
Fault differentiation and automatic reset
Alarm Indication of motor load(analogue)
Status and commands transmitted by the bus
b Fault differentiation and manual, remote or automatic resetb Alarmb Indication of motor load
Auxiliary contact moduleLUF N
Function moduleLUF DH20
Function moduleLUF DA10
Function moduleLUF W
Function moduleLUF V
Power baseLUB or LU2B
Advanced controlunit LUCB
Advanced controlunit LUCD
Advanced control unit LUCC
b Protection against overloads and short-circuitsb Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only)b Manual reset (remote or automatic with a function module)
Modbus communication moduleLUL C031
Blanking cover LU9C 1
Add-on contact blocks LUA1
Parallel bus Serial bus
Status
Blanking cover LU9C 2
AS-i communication moduleASILUF C5
Parallel wiring moduleLUF C00
Status
520
727
24601-EN_Ver2.0.fm/5Schneider Electric
Presentation TeSys motor starters - open version 0
Model U starter-controllerswith multifunction control unit
Blanking coverLU9C 1
b Protection against overloads and short-circuitsb Protection against phase failure and phase imbalance b Protection against insulation breaks (equipment protection only)b Reset parameters can be set to manual or automaticb Protection function alarm b Indication on front panel or on remote terminal via Modbus RS 485 portb "Log" functionb "Monitoring" function, indication of main motor parameters on front panel of the control unit or via a remote terminalb Fault differentiationb Overtorque, no-load running
Single-phase or 3-phase motorsClass 5, 10, 15, 20, 25, 30
Indication of motor load (analogue)
Status and commands transmitted by the bus
Remote programming and monitoring of all functions
Power baseLUB or LU2B
Multifunction control unitLUCM
Function moduleLUF V
AS-i communication moduleASILUF C5
AuxiliarycontactmoduleLUF N
Add-on contact blocksLUA1
Modbus communication moduleLUL C031
Parallel wiring moduleLUF C00
Blanking coverLU9C 2
Status
Parallel bus Serial bus
Status
520
728
24605-EN_Ver1.1.fm/2 Schneider Electric
Application examples TeSys motor starters - open version 0
Model U starter-controllers
Starting and protection of a pump.
b Power : 4 kW at 400 V.b In : 9 Ab Maximum of 10 class 10 starts per hour.b Duty class S3.b 3-wire control :v Start button (S2),v Stop button (S1),b Control circuit voltage : a 230 V.
b Short-circuit protection with level of protection of 50 kA at 400 V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (2 million operating cycles in category AC-43 at In).b Indication of motor status by N/C or N/O contact.b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.
Application
Operating conditions
Products used
520
965
Products used Item Quantity Reference PagePower base 12 A with screw clamp connections
1 1 LUB 12 24611/2
Standard control unit 2 1 LUCA 12FU 24614/3
Functions performed
Scheme
5616
80
1/L1
3/L2
5/L3
2/T
1
4/T
2
6/T
3
A2
A1
1314
–
M3
230 V
U1
V1
W1
C.U.
24605-EN_Ver1.1.fm/3Schneider Electric
Application examples TeSys motor starters - open version 0
Model U starter-controllers
Expansion of an existing installation to meet the operating conditions described below.
Monitor the status of the motor and obtain alarm signalling by a digital contact in order to improve operation of the pump and anticipate a complete stoppage due to thermal overload.
b Alarm information is generated by the advanced control unit and is processed by the thermal overload alarm function module to make it usable.b The advanced control unit includes a thermal trip Test button on its front panel.
Application
Operating conditions
Additional products used
561
681
Products used Item Quantity Reference Page
Replace the standard control unit with an advanced control unit and insert a thermal overload alarm function module.Advanced control unit 2 1 LUCB 12FU 24614/4
Alarm function module 3 1 LUF W10 24614/5
Functions performed
Scheme
Other versions The advanced control unit can provide other functions, depending on the type of function modules used (instead of the LUF W module described above) :- fault differentiation with function module LUF DA10 or LUF DH20,- indication of motor load with function module LUF V. This module delivers a 0-10 V, or 4-20 mA, analogue signal which is proportional to the average 3-phase current drawn by the motor. This allows the load current to be monitored and provides access to other application functions using this value, or to predictive or preventive maintenance possibilities (replacement of the motor before it breaks down).
LUF W10
1/L1
3/L2
5/L3
2/T
1
4/T
2
6/T
3
A2
A1
1314
–
M3
230 V
U1
V1
W1
07 08
C.U.
To application
Alarms Module
24605-EN_Ver1.1.fm/4 Schneider Electric
Application examples TeSys motor starters - open version 0
Model U starter-controllers
Monitoring operation of a surface pump in a water treatment plant to avoid running empty, which could lead to destruction of the pump.
b Power : 15 kW at 400 V.b In : 28.5 Ab Duty class S1.b Control circuit voltage : c 24 V.b Control-command by PLC and serial link using the Modbus protocol.
b Short-circuit protection with level of protection of 50 kA at 400V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (1.5 million operating cycles in category AC-43 at In).b Measurement of load current and detection of no-load running by the multifunction control unit.b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.b No-load running or operation under load. To use this function, the following parameters must be entered :v trip : the answer yes/no enables or disables the function,v time before tripping : the time period during which the value of the current must be below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s).vtripping threshold : value as a % of the load current ratio in relation to the setting current. If the ratio remains below this threshold for the time specified in the previous parameter, the product trips (adjustable from 30 to 100 %).b Indication of the various motor starter status and currents.
The multifunction control unit incorporates other control and protection functions, such as : monitoring and control of phase current, alarm, …Module LUL C031 also provides a programmable output.
Application
Operating conditions
Products used
520
969
5616
82
Products used Item Quantity Reference PagePower base 32 A without connections 1 1 LUB 320 24611/2Multifunction control unit 2 1 LUCM 32BL 24614/5
Modbus communication module 3 1 LUL C031 24616/2
Pre-wired coil connectionConnection of communication module output terminals to the coil terminals
4 1 LU9B N11C 24616/3
Connection cable for connecting the communication module to the serial bus
– 1 VW3 A8 306 Rpp 24616/3
T-junction – 1 VW3 A8 306 TF3 24616/3
Functions performed
Schemes
24 V
4 5 8
Modbus
4 5 8
VW3 A8 306 TF3
1/L1
3/L2
5/L3
2/T
1
4/T
2
6/T
3
M3
U1
V1
W1
D (
B)
D (
A)
Gnd
+ 24 V
LO1
Com D (
B)
D (
A)
Gnd
LUCM LUL C031
C.U.
LU9B N11CPre-wired coil
Modbus ModuleMultifunction Control Unit
24 V Aux 24 V Aux
Other functions
Modbus profile IEC 64915Commands (Register 704) Status (Register 455)Forward running Bit 0 Ready (available)
Reverse running Bit 1 Poles closed
Reserved Bit 2 FaultReset Bit 3 Alarms
Reserved Bit 4 Reserved
Connection test Bit 5 ReservedReserved Bit 6 Reserved
Reserved Bit 7 Motor running
Reserved Bit 8 Motor current % (bit 0)Reserved Bit 9 Motor current % (bit 1)
Reserved Bit 10 Motor current % (bit 2)
Reserved Bit 11 Motor current % (bit 3)Reserved Bit 12 Motor current % (bit 4)
Reserved Bit 13 Motor current % (bit 5)
Reserved Bit 14 ReservedReserved Bit 15 Motor starting
24605-EN_Ver1.1.fm/5Schneider Electric
Application examples TeSys motor starters - open version 0
Model U starter-controllers
Starting and control of a packing machine conveyor belt.
b Power : 0.37 kW at 400 V.b In : 0.98 Ab Duty class S1.b Control circuit voltage : c 24 Vb Control and command by the AS-i wiring system.
b Short-circuit protection with level of protection of 50 kA at 400 V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (2 million operating cycles in category AC-43 at In).b Indication of motor status by N/C or N/O contact.b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.b Start/Stop commands and Ready, Running and Stopped motor status are transmitted by the bus. The AS-i 7.D.F.O profile of the new AS-i V2 protocol, implemented in the starter-controller, ensures total compatibility with that of the LF enclosed starter range.b Indication of module operation and communication status by 2 LEDs on the front panel of the communication module.b Addressing of the module is achieved via an infrared link, using adjustment console ASI TERV2 or console XZ MC11. Using pre-wired coil connector LU9B N11C avoids having to wire the control connections. However, easy access to the control connector on the front panel of the starter allows any control schemes required by the user to be included in the line (local controls, emergency stop, safety contact, .....)
Application
Operating conditions
Products used
520
967
561
683
Products used Item Quantity Reference PagePower base 12 A without connections 1 1 LUB 120 24611/2Standard control unit 2 1 LUCA 1XBL 24614/3
AS-i communication module 3 1 ASILUF C5 24615/2
Tap-off for connecting the communication module to the serial bus
– 1 XZ CG0142 24615/3
Pre-wired coil connectionConnection of communication module output terminals to the coil terminals
4 1 LU9B N11C 24615/3
Functions performed
Scheme
24 V AS-i
+ +
24 V
+
AS-i
1/L1
3/L2
5/L3
2/T
1
4/T
2
6/T
3
M3
U1
V1
W1
XZ CG0142
ASILUF C5
C.U.
LU9B N11CPre-wired coil
AS-i Module
24605-EN_Ver1.1.fm/6 Schneider Electric
Application examples TeSys motor starters - open version 0
Model U starter-controllers
Manual control of a 2-position turntable.
b Power : 2.2 kW at 400 V.b In : 6 Ab 30 starts per hourb Duty class S4.b 3-wire control :v Pushbutton for Position 1 (S1),v Pushbutton for Position 2 (S2),v Stop button (S5),b Stopping at the positions is achieved by limit switches S3 and S4.b Control circuit voltage : a 115 V.
b Short-circuit protection with level of protection of 50 kA at 400V.b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of service) in case of a short-circuit.b Electronic protection against thermal overloads with an adjustment range of 4.b Load switching (2 million operating cycles in category AC-43 at In).b Interlock between the motor starter control and the selector switch position; not possible to start the motor when the switch is in the OFF position.
Electrical interlocking is ensured by pre-wired connector LU9M RC (item 3) included on base LU2B 12. The design of the reversing power block makes mechanical interlocking unnecessary.
Application
Operating conditions
Products used
520
971
5616
84 Products used Item Quantity Reference PagePower base reversing, 12 A with screw clamp connections
1 1 LU2B 12FU 24611/3
Standard control unit 2 1 LUCA 12FU 24614/3
Functions performed
Scheme (manual control)
1/L1
3/L2
5/L3
2/T
1
4/T
2V
1
U1
W1
6/T
3
M3
A3
B3
A1
B1
A2
LU2B
115 V
C.U.
Reverser Motor Controller
24605-EN_Ver1.1.fm/7Schneider Electric
Application examples TeSys motor starters - open version 0
Model U controllers
Monitoring blockage of a rock crusher by monitoring the motor current.
b Power : 90 kW at 400 V.b In : 185 Ab Duty class S1.b Control circuit voltage : a 230 Vb Control-command by PLC and serial link using the Modbus protocol.
b Short-circuit protection with level of protection of 70 kA at 400V.b Electronic protection against thermal overloads with an adjustment range of 4.b Detection of crusher blockage by monitoring the induced overcurrent. To use the "overtorque or jam" function, the following parameters must be entered :v trip : the answer yes/no enables or disables the function,v time before tripping : the time period during which the value of the current must be above the tripping threshold in order to cause tripping (adjustable from 1 to 30 s).v tripping threshold : value as a % of the load current ratio in relation to the setting current. If the ratio remains above this threshold for the time specified in the previous parameter, the product trips (adjustable from 100 to 800 %).
It is possible to set the parameter for an alarm at a preset threshold under the same conditions as above.
The multifunction control unit incorporates other control and protection functions, such as : monitoring and control of phase currents, alarm, …
Communication module LUL C031 also provides a programmable output.
Application
Operating conditions
Products used
520
973
Products used Item Quantity Reference PageController without connections 1 1 LUT M0 24651/3Multifunction control unit 2 1 LUCM T5BL 24651/3
Modbus communication module 3 1 LUL C031 24616/2
Current transformers 4 3 LUT C4005 24651/3Contactor 5 1 LC1 F185P7 –
Circuit-breaker 6 1 NS 250HMA –
Terminal block for control base LUT M0 – 1 LU9T C 24651/3
Functions performed
5612
71
Scheme
Other functions
230 V
24 V
4 5 8
Modbus
4 5 8
VW3 A8 306 TF3
D (
B)
D (
A)
Gnd
+ 24 V
LO1
Com D (
B)
D (
A)
Gnd
E1
E2
E3
Com
1314
A1
A2
LUCM LUTM
SL1
SL2
SL3
LUL C031
2/T
1
4/T
2
6/T
3
2/T
1
4/T
2
6/T
3
1/L1
3/L2
5/L3
1/L1
2T1
3/L2
4T2
5/L3
1/L1
3/L2
5/L3
6T3
U1
W1
V1
M3
SL1 SL2 SL3
LUT C4005
LU9T CPre-wired coil
Modbus ModuleControllerMultifunctionControl Unit
LU9T CPre-wired coil
From SL1,2,3 from –A1
To SL1,2,3 from –KA1
24 V Aux24 V Aux
Current transformer
24611-EN_Ver2.0.fm/2 Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersNon-reversing power bases
Two versions of control connection are available:b connection by screw terminals, plug-in control terminal block,b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required (allowing the use of control connection prewiring accessories) or when a reverser block is to be mounted by the customer.
Power bases for non-reversing D.O.L. starting (1)
Connection Item(2)
Rating Reference WeightPower Control � 440 V 500 V 690 V
A A A kg
These bases have 2 auxiliary contacts: 1 N/O (13-14) and 1 N/C (21-22) which indicate the closed or open position of the power poles.
They must be used in conjunction with a control unit, see pages 24614/2 to 24614/4.
Screw terminals
Screw terminals
1 + 2 + 3+ 4
12 12 9 LUB 12 0.900
32 23 21 LUB 32 0.900
Without connections
1 + 2 12 12 9 LUB 120 0.865
32 23 21 LUB 320 0.865
For use with high density PLC cards (100 mA)Must be used with c 24 V control units, LUCp ppBLScrew terminals
Screw terminals
1 + 2 + 3+ 4
12 12 9 LUB 12BH r 0.900
32 23 21 LUB 32BH r 0.900
Without connections
1 + 2 12 12 9 LUB 120BH r 0.865
32 23 21 LUB 320BH r 0.865
Terminal blocks for power bases without connectionsConnection For base Item
(1)Reference Weight
kgScrew terminals LUB 120 or 320 3 + 4 LU9B N11 0.045
(1) Rated breaking capacity for operation on short-circuit (Iq), see table below.For higher values, use current limiters, see page 24612/3.
Volts 230 440 500 690kA 50 50 15 4(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses).Please consult your Regional Sales Office.
LUB p2
5207
39
LUB p20
5613
30
1
2
43
520
740
Characteristics : pages 24620/2 and 24620/3
Dimensions: pages 24630/2 and 24630/3
Schemes :pages 24640/2 to 24640/5
r Available 2nd half of 2003.
LUB p2
24611-EN_Ver2.0.fm/3Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersReversing power bases
Two versions of control connection are available:b connection by screw terminals, plug-in control terminal block,b without connection. This version enables wiring to be prepared in advance and is recommended when a communication module is required, allowing the use of control connection pre-wiring accessories.
Power bases for reversing D.O.L. starting, pre-assembled (1)
Connection Item(2)
Rating Reference to be completed (3)
WeightPower Control � 440 V 500 V 690 V
A A A kg
These bases have two N/O common point contacts (81-82-84) which indicate non-reversing and reversing operating status.Screw terminals
Screw terminals
1 + 2 + 3+ 4 + 5
12 12 9 LU2B 12pp 1.270
32 23 21 LU2B 32pp 1.270Without connections
1 + 2 + 3 + 5
12 12 9 LU2B A0pp 1.270
32 23 21 LU2B B0pp 1.250
For use with high density PLC cards (100 mA)Must be used with c 24 V control units, LUCp ppBLScrew terminals
Screw terminals
1 + 2 + 3+ 4 + 5
12 12 9 LU2B 12BH r 1.270
32 23 21 LU2B 32BH r 1.270
Without connections
1 + 2 + 3 + 5
12 12 9 LU2B A0BH r 1.27032 23 21 LU2B B0BH r 1.250
Power bases for reversing D.O.L. starting, mounted by the customer
A reverser block should preferably be combined with a non-reversing power base without connections to create a reversing starter-controller.The built-in N/O (13-14) and N/C (21-22) contacts are used for electrical interlocking between the reverser block and the base; they are therefore no longer available as output contacts.The reverser block has two N/O common point contacts (81-82-84) which indicate non-reversing and reversing operating status.32 A reverser block Connection Item (2) Reference to be
completed (3)Weight
kgPower ControlFor mounting directly beneath the power base
Screw terminals
Without connections
3 LU2M B0pp 0.400
For mounting separately from the base(screw or rail fixing)
Screw terminals
Without connections
6 LU6M B0pp 0.425
AccessoriesDescription Item Application Reference Weight
kgControl block 4 Non-reversing power base
without connections LU2B A0pp or B0ppLU9 M1 0.025
Reverser block LU2M B0pp for direct mounting beneath power base
LU9 M1 0.025
Reverser block LU6M B0pp for mounting separately from power base
LU9 M1 0.025
7 Reverser block LU6M B0pp for mounting separately from power base
LU9M R1 0.030
Control circuit pre-wiring componentsDescription Item Reference Weight
kgPre-wired connector (4) 5 LU9M R1C 0.035
(1) See note (1) page 24611/2.(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.(3) Select the same control voltage as that of the control unit.
Standard control circuit voltages :
Volts 24 48…72 110…240c BL – –a B – –
c or a – ES (5) FU
(4) For control connection between a power base and a reverser block, for direct mounting.(5) c : 48…72 V, a : 48 V.
Other versions Power bases without built-in short-circuit protection device (short-circuit protection by circuit-breaker or separate fuses).Please consult your Regional Sales Office.
LU2B p2
5612
70
4
3
5
1
2
LU2B p2
6
7
4
LU6M + LU9 M1 + LU9M R1C
520
741
5208
26
Characteristics : pages 24620/2 and 24620/3
Dimensions: pages 24630/2 and 24630/3
Schemes :pages 24640/2 to 24640/5
r Available 2nd half of 2003.
24612-EN_Ver2.0.fm/2 Schneider Electric
Presentation,references
TeSys motor starters - open version 0
Model U starter-controllersAdd-on contact blocks and auxiliary contact modules
Contact statesProduct status Position of
control handle
Indication on front panel
N/O pole contact
N/C pole contact
N/O contact any fault
N/C contact any fault
N//O contact product ready
Off 0
Ready to operate 0
Running 1
Tripped on short-circuit I>>
Tripped onthermal overload
Manual reset mode 0
Automatic reset on thermal overload mode
0
Remote reset mode 0
N/O contact in closed positionN/O contact in open position
References
OFF
TRIP
TRIP
Add-on contact blocksSignalling and composition Connection Item Reference Weight
kg1 N/C fault signallingcontact (95-96) and1 N/O contact (53-54) indicating status of starter-controller power poles
Screw terminals 1 + 2 LUA1 D11 r 0.030
Without connections
1 LUA1 D110 r 0.012
1 N/C fault signallingcontact (95-96) and1 N/O contact (17-18) indicating control handle in “ready” position
Screw terminals 1 + 2 LUA1 C11 r 0.030
Without connections
1 LUA1 C110 r 0.012
1 N/O fault signallingcontact (97-98) and1 N/O contact (17-18) indicating control handle in “ready” position
Screw terminals 1 + 2 LUA1 C20 0.030
Without connections
1 LUA1 C200 0.012
Auxiliary contact modulesModule with 2 contacts indicating the state of the starter-controller power polesApplication : a or c 24…250 V, Ith : 5 A Connection Contact Item Reference Weight
kgN/O N/CScrew terminals 2 – 3 LUF N20 0.050
1 1 3 LUF N11 0.050
– 2 3 LUF N02 0.050
AccessoriesDescription For use on Item Reference Weight
kgScrew clamp terminal blocks
LUA1 D110 2 LU9B D11 r 0.022
LUA1 C110 2 LU9B C11 r 0.022
LUA1 C200 2 LU9B C20 0.022
Blanking covers Location for auxiliary contact, communication or function module
4 LU9C 1 0.020
Location for add-on contact blocks 5 LU9C 2 0.010
3
4
2
1
5
5615
21
LUB + LUA1 + LUF N
Characteristics :page 24620/4
Schemes :page 24620/2
r Available 2nd half of 2003.
24612-EN_Ver2.0.fm/3Schneider Electric
References TeSys motor starters - open version 0
Model U starter-controllersPower connection pre-wired system, limiter blocksand accessories
(1) Supplied with limiter cartridge.(2) These devices make it possible to increase the breaking capacity of the power base.(3) Use a GV2 G05 terminal block for mounting on the busbar system.(4) Sold in lots of 100. (5) The fixing kit includes a shaft extension (maximum depth 508 mm).
Pre-wired system for power connections up to 63 ADescription Application Pitch
mmItem Sold
inlots of
Unit reference Weight
kgSets of 3-pole63 A busbars
2 tap-offs 45 2 1 GV2 G245 0.03654 – 1 GV2 G254 0.038
3 tap-offs 45 – 1 GV2 G345 0.058
54 – 1 GV2 G354 0.0604 tap-offs 45 1 1 GV2 G445 0.077
54 – 1 GV2 G454 0.085
5 tap-offs 54 – 1 GV2 G554 0.100Protectiveend cover
For unused busbar outlets
– 4 5 GV1 G10 0.005
Terminal block for supply toone or more busbar sets
Connection from the top
– 3 1 GV1 G09 0.040
Pre-wired system for power connections up to 160 AThe busbar system can be screw-mounted onto any type of support.Set of 4-pole busbars : 3-phase + neutral or 3-phase + commonNumber oftap-offs at18 mm intervals
Item Lengthmm
For mounting in enclosure widthmm
Reference Weight
kg18 5 452 800 AK5 JB144 0.900
Removable 3-phase power socketsNumber of points usedon thebusbar system
Thermal current
Item Cable length
Soldinlots of
Unit reference Weight
kg
2 16 6 200 6 AK5 PC13 0.04032 6 250 6 AK5 PC33 0.045
1000 6 AK5 PC33L 0.060
Limiter blocks and accessoriesApplication Item Breaking
capacity IqMounting Unit reference Weight
��440 V 690 VkA kA kg
Limiter-disconnector (2)
7 + 10 130 70 Direct on power base
LUA LB1 (1) 0.310
Currentlimiters (2)
– 100 35 Separate LA9 LB920 0.320
8 70 15 Direct on power base GV1 L3 (3) 0.130
Disconnector 7 – – Direct on power base LUA LB10 r 0.175Limiter cartridge 10 130 70 Limiter-disconnector LUA LF1 0.135
Clip-in marker holder
– – – On power base, on reverser block, on parallel link splitter box
LAD 90 (4) 0.001
Phase barriersPhase barriers LU9 SPO must be used to create a UL 508 type E certified starter (Self Protected Starter). Without the phase barrier, the starter-controller is certified UL 508.Description Item Application Mounting Reference Weight
kgPhase barriers 9 LUB or LU2B 12 or 120
LUB or LU2B 32 or 320LUA LB1
Direct on terminalsL1, L2, L3
LU9 SP0 0.030
Door interlock mechanismsDescription Item Reference Weight
kgFixing kit (5) 11 + 12 LU9 AP00 0.490
Door-mounted handle black/blue, IP54 13 LU9 AP11 0.150Door-mounted handle red/yellow, IP54 13 LU9 AP12 0.150
5 6
7
10
8
12
11
13
3
8 14 2
9
561
425
5615
235
2073
25
6152
2
5615
24
Dimensions: pages 24630/2 and 24630/3
:
r Available 2nd half of 2003.